9500DW - Sander MAKITA - Free user manual and instructions

USER MANUAL 9500DW MAKITA

9500D (E) (’100. 3. 22)

ENGLISH 1 Set plate 2 Battery cartridge 3 Charging light

Explanation of general view 4 Screw 5 Outer flange 6 Depressed center wheel

SPECIFICATIONS Model 9500D Depressed center wheel diameter 100 mm –1 No load speed (min ) 5,500 Overall length 225 mm Net weight 1.0 kg Rated voltage D.C. 7.2 V • Due to our continuing program of research and development, the specifications herein are subject to change without notice. • Note: Specifications may differ from country to country. Safety hints For your own safety, please refer to the enclosed safety instructions.

IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY CARTRIDGE 1. SAVE THESE INSTRUCTIONS — This manual contains important safety and operating instructions for battery charger. 2. Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery. 3. CAUTION — To reduce risk of injury, charge only MAKITA type rechargeable batteries. Other types of batteries may burst causing personal injury and damage. 4. Do not expose charger to rain or snow. 5. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons. 6. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger. 7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

7 Hex wrench 8 Shaft lock 9 Switch button

8. Do not operate charger with damaged cord or plug — replace them immediately. 9. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman. 10. Do not disassemble charger or battery cartridge; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire. 11. To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning. Turning off controls will not reduce this risk.

ADDITIONAL SAFETY RULES FOR CHARGER & BATTERY CARTRIDGE 1. Do not charge battery cartridge when temperature is BELOW 10°C (50°F) or ABOVE 40°C (104°F). 2. Do not attempt to use a step-up transformer, an engine generator or DC power receptacle. 3. Do not allow anything to cover or clog the charger vents. 4. Always cover the battery terminals with the battery cover when the battery cartridge is not used. 5. Do not short the battery cartridge: (1) Do not touch the terminals with any conductive material. (2) Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc. (3) Do not expose battery cartridge to water or rain. A battery short can cause a large current flow, overheating, possible burns and even a breakdown. 6. Do not store the machine and battery cartridge in locations where the temperature may reach or exceed 50°C (122°F). 7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire. 8. Be careful not to drop, shake or strike battery. 9. Do not charge inside a box or container of any kind. The battery must be placed in a well ventilated area during charging.

9500D (E) (’100. 3. 21)

ADDITIONAL SAFETY RULES FOR MACHINE 1. Be aware that this machine is always in an operating condition, because it does not have to be plugged into an electrical outlet. 2. Keep guards in place. 3. Use only wheels having a maximum operating speed at least as high as ‘‘No load RPM’’ marked on the machine’s nameplate. When using depressed center wheels, be sure to use only fiberglass-reinforced wheels. 4. Check the wheel carefully for cracks or damage before operation. Replace cracked or damaged wheel immediately. 5. Use only flanges specified for this machine. 6. Be careful not to damage the spindle, the flange (especially the installing surface) or the lock nut. Damage to these parts could result in wheel breakage. 7. Hold the machine firmly. 8. Keep hands away from rotating parts. 9. Make sure the wheel is not contacting the workpiece before the switch is turned on. 10. Before using the machine on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel. 11. Use the specified surface of the wheel to perform the grinding. 12. Watch out for flying sparks. Hold the machine so that sparks fly away from you and other persons or flammable materials. 13. Do not leave the machine running. Operate the machine only when hand-held. 14. Do not touch the workpiece immediately after operation; it may be extremely hot and could burn your skin.

SAVE THESE INSTRUCTIONS. OPERATING INSTRUCTIONS Installing or removing battery cartridge (Fig. 1) • Always switch off the machine before insertion or removal of the battery cartridge. • To remove the battery cartridge, pull out the set plate on the machine and grasp both sides of the cartridge while withdrawing it from the machine. • To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Snap the set plate back into place. Be sure to close the set plate fully before using the machine. • Do not use force when inserting the battery cartridge. If the cartridge does not slide in easily, it is not being inserted correctly.

Charging (Fig. 2) 1. Plug the battery charger into your power source. 2. Insert the battery cartridge so that the plus and minus terminals on the battery cartridge are on the same sides as their respective markings on the battery charger. Insert the cartridge fully into the port so that it rests on the charger port floor. 3. When the battery cartridge is inserted, the charging light color will flash in red color and charging will begin. 4. When charging is completed, the charging light goes out. The charging time is as follows: Battery 7000, 7100, 7120, 9000, 9100, 9100A, 9120: approx. 60 minutes. 5. If you leave the battery cartridge in the charger after the charging cycle is complete, the charger will switch into its ‘‘trickle charge (maintenance charge)’’ mode. 6. After charging, remove the battery cartridge from the charger and unplug the charger from the power source. Battery type 7000

Capacity (mAh) 1,300

CAUTION: • The battery charger is for charging Makita battery cartridge. Never use it for other purposes or for other manufacturer’s batteries. • When you charge a new battery cartridge or a battery cartridge which has not been used for a long period of time, it may not accept a full charge. This is a normal condition and does not indicate a problem. You can recharge the battery cartridge fully after discharging it completely and recharging a couple of times. • When you charge a battery cartridge from a justoperated machine or a battery cartridge which has been left in a location exposed to direct sunlight or heat for a long time, let it cool off. Then re-insert it and try to charge it once more. • When you charge a new battery cartridge or a battery cartridge which has not been used for a long period, sometimes the charging light will go out soon. If this occurs, remove the battery cartridge and re-insert it. If the charging light goes out within one minute even after repeating this procedure a couple of times, the battery cartridge is dead. Replace it with a new one.

Trickle charge (Maintenance charge) If you leave the battery cartridge in the charger to prevent spontaneous discharging after full charge, the charger will switch into its ‘‘trickle charge (maintenance charge)’’ mode and keep the battery cartridge fresh and fully charged.

9500D (E) (’100. 3. 22)

Tips for maintaining maximum battery life 1. Charge the battery cartridge before completely discharged. Always stop machine operation and charge the battery cartridge when you notice less machine power. 2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life. 3. Charge the battery cartridge with room temperature at 10°C – 40°C (50°F – 104°F). Let a hot battery cartridge cool down before charging it.

MAINTENANCE CAUTION: Always be sure that the machine is switched off and the battery cartridge is removed before carrying out any work on the machine. To maintain product safety and reliability, repairs, maintenance or adjustment should be carried out by a Makita Authorized Service Center.

Installing or removing depressed center wheel (Fig. 3 & 4) Important: Always be sure that the machine is switched off and the battery cartridge is removed before installing or removing the wheel. Fit the wheel and outer flange onto the spindle and temporarily secure with the screw. To tighten the screw, press the shaft lock firmly so that the spindle cannot revolve, then use the hex wrench to securely tighten the screw clockwise. To remove the wheel, follow the installation procedure in reverse.

Hex wrench storage (Fig. 5) When not in use, the hex wrench can be conveniently stored.

Switch action (Fig. 6) To start the machine, simply press the switch button. Release the switch button to stop. For continuous operation, press the switch button fully, then release it. To stop the machine from the locked position, press the switch button fully again, then release it. CAUTION: Before inserting the battery cartridge into the machine, be sure the switch button actuates properly.

Sharpening with depressed center wheel (Fig. 7) Hold the machine firmly. Turn the machine on and then apply the wheel to the workpiece so that the wheel and blade angle are parallel. Move the wheel constantly in the direction shown in Fig. 7, so that grinding action will be even. WARNING: • It should never be necessary to force the machine. Forcing and excessive pressure could cause dangerous wheel breakage. • Continued use of a worn-out wheel may result in wheel explosion and serious personal injury. Depressed center wheel should not be used after it has been worn down to 75 mm in diameter. Use of the wheel after this point is unsafe and it should be removed from service and rendered unusable by intentional destruction.