LHS5500 - Log splitter AL-KO - Free user manual and instructions

USER MANUAL LHS5500 AL-KO

QUALITY FOR LIFE

Information I Manuals I service © Copyright 2010 AL-KO KOBER GROUP Kötz, Germany This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of the AL-KO KOBER GROUP.

Original-Betriebsanleitung

LHS 5500 LHS 6000, LHS 7000

10x11 Art.-Nr.: 112455 Art.-Nr.: 112454

Typ LHS 5500 LHS 6000 LHS 7000 Art. Nr.

230 V~/ 50 Hz 230 V~/ 50 Hz 400 V 3~/ 50 Hz 3000 W S6 40% 3000 W S6 40% 3500 W S6 40% max. 5,5 t max. 6 t max. 7 t max. 320 mm max. 320 mm max. 320 mm max. 570/810/1050 mm max. 550/1050 mm max. 550/1050 mm 23,2 MPa (232 bar) 22,4 MPa (224 bar) 26,2 MPa (262 bar)

5,5 l 5,5 l max. 30 s max. 33 s max. 33 s II / IP 54 II / IP 54 II / IP 54 114 kg 135 kg 133 kg

Holzspalter Sicherheitshinweise Log splitter Safety instructions Warning! Contains information that must be observed to prevent damage to the unit. Read the operating manual and adhere to the instructions therein at all times. Note: Indicates technical requirements that should be given particular attention. Retain the manual for later use and pass on to the future owner in the case of resale of the unit. Observe all safety and warning instructions on the unit. Technical data relating to your log splitter can be found at the beginning of the operating manual. Symbols On the unit Read the operating manual before start-up General safety instructions Children, adolescents under 18 years of age and persons under the influence of alcohol, drugs or medicaments are prohibited from using the unit. Local regulations will indicate the minimum legal age requirements governing the user. Accident prevention regulations must be observed. Ensure that other persons are kept out of the danger zone when starting the unit Warning! Danger! Keep hands away from the splitting wedge Pull out the mains power plug prior to all service and maintenance work When transporting, move the splitting blade right down and tie the operating levers together. Safety measures Only one person is permitted to operate the log splitter. Safety shoes, protective gloves and eye protection should be worn. A risk of injury exists emanating from timber splinters. Clothing should be practical (close fitting) and should not hinder the wearer. A hair net must be worn to retain long hair. Never reach into active range of the moving splitting wedge. Wear protective gloves The log splitter should only be operated when it is assembled completely and both the log splitter and connection cable are free of damage. Wear safety shoes Damaged protective fittings should only be replaced by a specialist firm or workshop. The log splitter should only be operated with original spare parts. Warning! Protection class criteria can only be maintained if original insulation material is used (in cases where repairs are necessary) and insulation distances are not changed. In this operating manual Caution! Indicates working and operating procedures that must be strictly adhered to rule out any risk to persons. The log splitter should be disconnected from the mains power supply for: − service work − adjustment work − transportation − brief work interruptions. Repairs to the log splitter should only be realised by a specialist firm or workshop. An operationally-ready log splitter should not be left unsupervised. Do not operate the log splitter if uninvolved persons are in the close vicinity. The log splitter should not be operated in rain or left exposed to rain or water splashes. GB 1 Translation of original user instructions Log splitter There is a risk emanating from electrical current. No other persons should be present within the working area of the log splitter. Special heed should be paid to children and animals. The user of the unit bears responsibility for accidents involving other persons or their property. The working area should be kept free of timber pieces and other objects – risk of stumbling. Safety equipment Motor circuit breaker The motor circuit breaker switches the motor off in the event of overloading of the log splitter. The motor circuit breaker function should not be deactivated. Proceed as follows if the motor circuit breaker deactivates the log splitter:

1. Disconnect the log splitter from the mains

2. Remedy the cause of overloading.

3. Re-establish the power connection after

allowing the unit to cool for several minutes and switch on the log splitter. Connection cable Only rubber cable complying with the H07RN-F quality standard stipulated in VDE 0282 Part 14 with a wire cross section of min. 2.5 mm² should be used. The max. permissible cable length is 10 m. A longer cable impairs the motor performance and, consequently, the function of the log splitter. The connection cable, plug and connection socket should be free of damage. Repairs to the connection cable, plug and connection socket should only be realised by a specialist electrical firm or workshop. A defective connection cable (e.g. with cracks, cuts or bends in the insulation) should not be used. Plug connections should not be exposed to damp or water. Caution! Do not damage or sever the connection cable. Proceed as follows in case of damage:

1. Disconnect the connection cable immediately

from the mains power supply. Electrical requirements: LHS 5500, LHS 6000 models − 230 V/50 Hz current

Min. connection cable cross section = 2.5 mm² − Min. mains connection fuse protection = 16 A LHS 7000 model − 400 V 3~/50 Hz three-phase current − Mains connection and connection cable 5-wire: 3P+N+SL − Min. connection cable cross section = 2.5 mm² − Mains connection fuse protection = 16 A − Direction of rotation of motor: in direction of arrow (arrow on fan cover). The direction of rotation should be checked after every new power connection. Correct use The log splitter is designed for private use in the home and garden. The log splitter is designed exclusively for the following applications: − Splitting freshly-cut timber that does not exceed the dimensions specified in the technical data. Splitting of timber containing metal components such as nails, wire, metal braces, etc. is prohibited Operation in potentially-explosive atmospheres is not permitted Any other utilisation above or beyond correct use is prohibited. Transportation handle Splitting blade Control arms with levers and hand guards Splitting table Hydraulic oil tank Stand feet Motor Switch/Plug socket combination Splitter column Swivel table Engaging lever on swivel table Splitting cross Securing rubber bands Log splitter Unpacking/Assembly Note: Check the direction of rotation of the motor in the case of a log splitter with a three-phase current motor (LHS 7000). The direction of rotation should correspond to the arrow on the fan cover. A polarity reversal should be realised in the plug with the phase inverter if this is not the case. Caution! The log splitter should only be used when all its component parts have been completely assembled.

1. Check the package contents (Illus. A). Inform

the dealer if deficiencies are detected. Note: Tools required for assembly are depicted in Illus. C. These are not included in the scope of delivery. Mounting the control arms

1. Grease the control arm bearing position top

and bottom (Illus. 2).

2. Insert the control arm and tube in the transverse connection recess (Illus. 2).

3. Insert the retaining pin from above past the

tube to the left and secure below with the washer and split pin (Illus. 3). Warning! An incorrect direction of rotation will damage the hydraulic pump. Plug polarity reversal

1. Press in the phase inverter in the plug with a

straight screwdriver and turn through 90° (see Illus. 6).

2. Establish the power supply and check the

direction of rotation of the motor again. Operation Caution! The log splitter should not be operated if components (e.g. the protective hoops) are missing or defective or the connection cable is damaged. Adjusting the retaining claws The retaining claws can be adjusted to suit the diameter of the timber. They should be set to the same dimension on both sides.

1. Loosen the star grip on the retaining claw

and adjust longitudinally to suit the timber diameter (Illus. 4).

2. Tighten the star grip firmly again.

Mounting the splitting cross

1. Screw the fixing screw (Illus. 5-1) somewhat

into the splitting cross.

2. Mount the splitting cross and screw the fixing

screw into the recess in the splitting blade to draw the splitting cross upwards completely.

3. Secure in the end position with the locking

nut (Illus. 5-2). Mains connection The power supply is established via switch/plug socket combination (Illus. A-8).

The switch is fitted with an integrated undervoltage release. This prevents the motor from starting again spontaneously in the event of a power cut. The motor can only be restarted by pressing the green activation button.

1. Plug the connection cable into the unit.

2. Connect the cable to the mains supply.

1. Conduct a visual inspection of the log splitter.

2. The log splitter should not be operated if

components are missing, defective or loose.

3. Visually inspect the connection cable. A

defective connection cable (e.g. with cracks, cuts, crushing damage or bends in the insulation) should not be used.

4. Visually inspect the hydraulic components for

leaks. Log splitter start-up Caution! The log splitter should only be used by one person.

1. Position the log splitter horizontally on a

level, firm surface. Do not deposit the log splitter on the connection cable!

2. Lay the connection cable so that it cannot be

damaged by bending, crushing or otherwise.

3. Loosen the star grips from the housing,

unfold the feet outwards, securing them with the star grips. GB 3 Translation of original user instructions Log splitter

4. Set the splitting table at the level of the

timber to be split (see Illus. 7). The splitting table should engage securely and be horizontal.

5. In the case of the LHS 6000, LHS 7000

model, the swivel table can be swivelled inwards or outwards. The table has to be secured with the engaging lever when swivelled inwards (see Illus. 8).

Warning! The splitting column moves automatically to the upper end position when the motor is switched on if the column is in the lowermost end position. Unscrew the oil inspection rod by 2 turns. Switch on the motor by pressing the green activation button. Adjust the splitting column stroke if necessary (see Stroke limitation). Position the piece of timber on the splitting table and secure with the retaining claws. Press both control levers downwards. The splitting process commences. Raise both control levers when the splitting process is completed to allow the splitting column to move upwards. Caution! The split timber should only be removed from the splitting table when the splitting column is in the upper end position. Note: Grease the splitting blade lightly when splitting extremely tough timber. Stroke limitation

1. Position a piece of timber on the splitting

2. Press both control levers and move the

splitting blade until it approaches to within 2 cm.

3. Release one control lever and switch off the

motor. The splitting blade remains stationary in this position.

4. Release the fixing screw (Illus. 9-2), draw the

stroke rod (Illus. 9-1) completely upwards and tighten the fixing screw firmly. Transportation

1. Move the splitting blade completely downwards and switch off the motor.

Caution! Pull out the unit plug prior to every change of location. Warning! The oil inspection rod must be screwed firmly if the log splitter is to be transported, as hydraulic oil will otherwise leak out.

2. Loosen the star grip on stand feet then fold

the feet inwards and secure with a star grip.

3. Secure both the control levers at the front

with a rubber band (see Illus. 10).

4. Tilt the splitter slightly to the rear with the

hoop on the splitting column until the wheels are resting on the ground. The log splitter can be easily transported in this position. Maintenance and care Caution! Switch off the log splitter and disconnect from the mains power supply prior to each working operation with the log splitter. Repairs to the log splitter should only be realised by a specialist firm or workshop. Caring for the log splitter Lubricating the splitting column

1. The splitting column should be lubricated

with grease free of resin or acid before every use. This increases the service life of the sliding jaws. Maintenance work Sharpening the splitting wedge

1. The splitting wedge should be sharpened

with a suitable file if necessary. Checking the hydraulic oil filling level Note: Always check the hydraulic oil when the splitting column is moved inwards. The log splitter should be in a horizontal position.

1. Unscrew the oil inspection rod and wipe with

a clean, lint-free cloth.

2. Insert the oil inspection rod (do not screw it

in) and pull out again. The oil level should be between the markings "min" and "max" (see Illus. 11). Top up the hydraulic oil if necessary. GB 4 Log splitter

3. Check the seals (Illus. 11-1) for damage and

replace if necessary. Warning! Refill only with viscosity class HLP 46 hydraulic oil. An oil change is not necessary. Malfunction Malfunctions Switch off the log splitter and pull out the mains power plug in the event of malfunctions occurring. Engage a specialist firm or workshop to remedy malfunctions that cannot be rectified on the basis of the following table. Cause Remedy The splitting column does Motor rotation direction is incorrect Check direction of rotation not move out/in (in case of LHS 7000) Too little hydraulic oil Top up hydraulic oil The splitting blade does Too little hydraulic oil not exert any force Trigger rod is bent Top up hydraulic oil Motor does not start Wait until the motor has cooled down. Thermostatic switch has tripped Have checked workshop

specialist The mains plug or socket is defective Have checked by electrical specialist Cable defective Replace Hydraulic pump makes a Too little hydraulic oil whistling noise, the splitting column moves with a jerking motion Top up hydraulic oil The green activation No neutral conductor connected Have cable and electrical power button does not engage Defective fuse (only in case of mains checked by electrical after pressing specialist LHS 7000) A phase is missing (only in case of Have cable checked by electrical specialist LHS 7000) Switch is defective Replace Motor becomes sively hot exces- Cable cross section is too small Use cable with larger cross section A phase is missing (only in case of Have cable and electrical power LHS 7000) mains checked by electrical specialist Environmental protection, disposal Do not dispose of old units in household waste! The packaging, unit and accessories are made of materials that can be recycled and should be disposed of in a suitable manner. Accessories See Illus. B for available accessories for all log splitters. GB 5 Translation of original user instructions Antonio De Filippo, Managing Director Garantie

EC declaration of conformity We hereby declare that this product, in the form in which it is marketed, meets the requirements of the harmonised EU guidelines, EU safety standards, and the product-specific standards. Product Log splitter Executive Officer Anton Eberle Ichenhauser Str. 14 89359 KOETZ DEUTSCHLAND Sound power level measured / guaranteed 86 / 88 dB(A) Conformity evaluation 2000 /14/EG Appendix VI Serial number G4064065 Kötz, 2010-02-03 Antonio De Filippo, Managing Director Warranty If any material or manufacturing defects are found during the statutory customer protection period, we will either repair or replace the equipment, whichever we consider the more appropriate. This statutory period may vary according to the legislation in force in the country where the equipment was purchased. Our warranty is valid only if: The warranty is no longer valid if: „„ The equipment has been used properly „„ The equipment has been tampered with „„ The operating instructions have been followed „„ Technical modifications have been made „„ Genuine replacement parts have been used „„ The trimmer was not used for its intended purpose (for example, used for commercial or communal applications) The following are not covered by warranty: „„ Paint damage due to normal wear „„ Wear parts identified by a border┌──────┐ XXX XXX (X) on the spare parts list

„„ Combustion motors – these are covered by a separate warranty from the manufacturer concerned To make a claim under warranty, please take this statement of warranty and proof of purchase to the nearest authorised customer service centre. This warranty does not affect the usual statutory rights of the customer relative to the seller. Antonio De Filippo, Managing Director Garantie Delegato Anton Eberle Ichenhauser Str. 14 89359 KOETZ DEUTSCHLAND Antonio De Filippo, Managing Director Garanzia Antonio De Filippo, Managing Director Garantie Antonio De Filippo, Managing Director Garantía Antonio De Filippo, Managing Director Garancia Antonio De Filippo, Managing Director Gwarancja Antonio De Filippo, Managing Director Antonio De Filippo, Managing Director Antonio De Filippo, Managing Director

Antonio De Filippo, Managing Director Antonio De Filippo, Managing Director Takuu Antonio De Filippo, Managing Director Garanti Antonio De Filippo, Managing Director Antonio De Filippo, Managing Director Garanţie Antonio De Filippo, Managing Director Garancija Antonio De Filippo, Managing Director Jamstvo AL-KO International PTY. LTD (+61) 3 / 97 67- 3700 (+61) 3 / 97 67- 3799 B/L Eurogarden NV (+32)16 / 80 54 27 (+32)16 /80 54 25

Valerii S&M Group SJ (+359) 2 942 34 02 (+359) 2 942 34 10

AL-KO Kober AG (+41) 56 / 418 3150 (+41) 56 / 418 3160

Rochford Garden Machinery Ltd. (+44)19 63 / 82 80 50 (+44)19 63 / 82 80 52

AL-KO KFT (+36) 29 / 53 70 50 (+36) 29/537051

Cyril Johnston & Co. Ltd. (+44) 2890813121 (+44)2890914220

ASHOFAN FOR AGRICULT. ACC. (+218)512660209 (+218)512660209

BADRA Sarl (+212)022447128 (+212)022447130

Techno Geneks (+389) 2 2551801 (+389) 2 2520175

OMNITECH Technology SRL (+4) 021 326 36 72 (+4) 021 326 36 79 RUS