PL305 Multi - Saw SCHEPPACH - Free user manual and instructions

USER MANUAL PL305 Multi SCHEPPACH

Close-up of a Siemens PL305 Mu CNC saw blade with visible blades and mounting holes (no text or symbols on the device itself)

PL305 Multi

DEU	TauchsägeOriginalbetriebsanleitung
GBR	Plunge Cut SawTranslation from the original instruction manual
FRA	Scie PlongeanteTraduction du manuel d'origine
ITA	Sega Ad ImmersioneTraduzione dalle istruzioni d'uso originali
FIN	PyörösahaKäannös alkuperäisestä käyttöohjeesta
DNK	RundsavOversættelse fra den originale brugervejledning
CZE	Zanořovací pilaPřeklad z originálního návodu
NOR	DykksagOversettelse fra original brukermanual
SWE	SänksågÖversättning av original-bruksanvisning
EST	Üles-alla nihutatava kettaga saepinkAlgupārase käsiraamatu tõlge
LVA	legremdējamais zāgisInstrukcijas origināla tulkojums

ESP	Sierra de incisiónTraducción del manual de instrucciones original
SVN	Potopna žagaPrevod originalnega priročnika
HRV	Uranjajuća pilaPrijevod originalnog priručnika za rukovanje
ISL	HjólsögPýðing á upprunalegu leiðbeiningunum
HUN	BeeresztőfűrészAz eredeti kezelési útmutató fordítása
SRB	Potopna testeraPrevod originalnog uputstva za upotrebu
BGR	Ръчен потапящ се циркулярПревод на оригиналното ръководство за експлоатация
BIH	Uranjajuća pilaPrijevod originalnog uputstva za upotrebu
RUS	Ручная дисковая пилаПеревод оригинального руководства по эксплуатации
BE-VLG	DuikzaagOriginele gebruiksaanwijzing
POL	Piła do cięcia wgłębnegoTłumaczenie oryginału instrukcji

Fig. 1 2 4 1 9 3 10 11 8 11 5

Fig. 2 11

Fig. 3 2 3 4 5 6 7 8

Fig. 4 1 2 3 4 5 6 7

Two types of adjustable wrenches shown from different angles (labeled 1 and 2), no text or symbols present.

Fig. 6 1 2

Close-up of hands operating a mechanical power cutter on a cutting board (no text or symbols visible)

Fig. 8 A B C

DEU	Tauchsäge	4
GBR	Plunge Cut Saw	12
FRA	Scie Plongeante	19
ITA	Sega Ad Immersione	27
FIN	Pyörösaha	35
DNK	Rundsav	42
CZE	Zanořovací pila	49
NOR	Dykksag	57
SWE	Sänksåg	64
EST	Sisselõike nurksaag	72
LVA	legremdējamais zāğis	80

ESP	Sierra de incisión	88
SVN	Potopna žaga	96
HRV	Uranjajuća pila	103
ISL	Hjólsög	110
HUN	Beeresztőfűrész	117
SRB	Potopna testera	125
BGR	Ръчен потапящ се циркуляр	133
BIH	Uranjajuća pila	142
RUS	Ручная дисковая пила	149
BE-VLG	Duikzaag	158
POL	Piła do cięcia wgłębnego	166

HINWEIS:

According to the applicable product liability law the manufacturer of this device is not liable for damages which arise on or in connection with this device in case of:

• improper handling,
  • non-compliance with the instructions for use,
  • repairs by third party, non authorized skilled workers,
• installation and replacement of non-original spare parts,
• improper use,
• failures of the electrical system due to the non-compliance with the electrical specifications and the VDE 0100, DIN 57113 / VDE 0113 regulations

RECOMMENDATIONS:

Read the entire text of the operating instructions prior to the assembly and operation of the device.

These operating instructions are intended to make it easier for you to get familiar with your device and utilize its intended possibilities of use.

The operating instructions contain important notes on how to work safely, properly and economically with your machine and how to avoid dangers, save repair costs, reduce downtime, and increase the reliability and working life of the machine.

In addition to the safety regulations contained herein, you must in any case comply with the applicable regulations of your country with respect to the operation of the machine.

Put the operating instructions in a clear plastic folder to protect them from dirt and humidity, and store them near the machine. The instructions must be read and carefully observed by each operator prior to starting the work. Only persons who have been trained in the use of the machine and have been informed on the related dangers and risks are allowed to use the machine. The required minimum age must be met.

In addition to the safety notes contained in the present operating instructions and the special regulations of your country, the generally recognized technical rules for the operation of wood working machines must be observed.

	Read the operating instructions before beginning work with this power tool.
	Wear ear and eye protection.
	Wear breathing protection.
	Protection class II

LEGENDE FIG. 1

1 Handle/hand grip
2 Front handle
3 Plunge-cut trigger
4 On/off switch
5 Base plate
6 Adjustment screw for depth of cut
7 Scale for depth of cut
8 Saw blade
9 Suction nozzle
10 Motor
11 Set screw for guide rai

PL305 Multi
Scope of delivery
	Plunge cut sawHexagon head wrenchmounting keyDiamond saw bladeTCT Saw blade woodTCT Saw blade for soft metalcutting discOperating instructions
Technical Data
DimensionsL x W x H mm	260x206.5x216
Saw blade ø mm	115x22,2
Thickness of sawblade	1.2 mm
Idling speed nO	12000 min ^-1
Depth of cut mm	30,5
Weight kg	3.0
Drive
Motor V-/HzInput W	230-240/501010
Protection class	II
Operating noise level and vibrations
Sound pressure level saws	L_pA : 103,9 dB(A), K_pA : 3 dB(A)
Sound power saws	L_wA : 92,9 dB(A), K_wA : 3 dB(A)
SPL abrasive cutting	L_pA : 107,1 dB(A), K_pA : 3 dB(A)
Sound power level abrasive cutting	L_pA : 96,1 dB(A), K_pA : 3 dB(A)
Typical weighted vibrations	a_h = 2,085 m/s ^2 , K = 1,5m/s ^2
Measured values corresponding to EN60745-2-5, EN60745-2-22, EN 60745-1
Subject to technical modifications!

Warning: Noise can have adverse health effects. Should the noise level increase above 85 dB(A), you must wear ear protection. Should the electrical supply not be optimal, then the current can drop for a short time when the machine is turned on. This can influence other equipment (for example, the blinking of a lamp). Should the electrical capacity have a Zmax < 0.27, such disturbances are not to be expected. (Should you have difficulties, please consult your local dealer.)

General notes

• After unpacking, check all parts for any transport damage. Inform the supplier immediately of any faults.

• Later complaints cannot be considered.
  • Make sure the delivery is complete.

• Before putting into operation, familiarize yourself with the machine by carefully reading these instructions.

• Use only original accessories, wearing or re placement parts. You can find replacement parts at your Toolson dealer.
• When ordering, include our item number and the type and year of construction of the machine.

In these operating instructions we have marked the places that have to do with your safety with this sign: △

⚠️ General safety instructions for power tools

• WARNING Read all warnings and instructions. Failure to apply all warnings and instructions can lead to electrical shock, fire and/or serious injury.
• Keep all warnings and instructions handy for future consultation.
• The term "power tool" used in the warnings refers to power tools that are connected to a source of electrical energy (with an electrical cable)

1) Workplace safety

a) Keep your working area clean and well lit. Cluttered or dimly lit workspaces can lead to accidents.
b) Do not operate power tools in areas where explosions could take place, or in which flammable liquids, gases or dust are present. Power tools can create sparks, which can cause dust or fumes to ignite.
c) Keep children and bystanders away from the power tool when it is being used. Distractions could cause you to lose control over the equipment.

2) Electrical safety

a) The terminal plug of the tool must fit into the outlet. The plug may not be modified in any way. Do not use an adaptor plug together with grounded power tools. The original plugs and the appropriate outlets reduce the risk of an electrical shock.
b) Avoid contact with grounded surfaces, such as pipes, radiators, stoves and refrigerators. There is an increased risk of electrical shock, if your body is grounded.
c) Keep power tools away from rain or wet conditions. Penetration of water into the power tool increases the risk of electrical shock.
d) Do not use the cable for any purpose other than that for which it was made. Do not use it to carry the tool, hang it up, or to pull the plug out of the outlet. Keep the cable away from heat, oil, sharp corners or parts of the equipment that move. Damaged or entangled cords increase the risk of electrical shock.
e) When operating the power tool outdoors, only use extension cords that are suitable for outdoor use. The use of an appropriate extension cord reduces the risk of an electrical shock.
f) If the power tool must be used in a damp environment, use a residual current protective device. The use of such a device reduces the risk of electrical shock.

3) Personal safety

a) Be attentive, watch what you are doing and use the power tool sensibly. Do not use power tools when you are tired or under the influence of drugs, alcohol or medicines. One moment of inattention while using a power tool can result in serious injury.

b) Wear personal protective equipment and always wear protective glasses. Wearing personal protective equipment, such as a dust mask, slip-free safety shoes, protective headwear or ear protection, depending on the type and use of a power tool reduces the risk of injury.

c) Avoid unintentional start-ups. Make sure that the power tool is shut off before it is connected to the power supply, or is carried. If you have your finger on the switch of the tool while carrying it, or have the tool turned on, or connected to a power supply, this behaviour can lead to accidents.

d) Remove the adjustment aides or the spanners before turning on the power tool. A tool or wrench that is located in a rotating part of the machine, can lead to injuries.

e) Avoid abnormal posture. Make sure that the operator is standing firmly and can maintain balance. This allows the operator to maintain control over the power tool in unexpected situations.

f) Wear appropriate clothing. Do not wear loose clothing or jewellery. Keep hair, clothing and gloves away from the moving parts. Loose clothing, jewellery or long hair can get caught in the moving parts.

g) If dust vacuums or catching systems can be installed on the tool, make sure that these are correctly connected and assembled. The use of a dust exhaust unit can reduce hazards caused by dust.

4) Use and treatment of the power tool

a) Do not overtax the tool. Use the appropriate tool for the work that is to be done. With the correct power tool, you can work better and more safely.
b) Do not use a power tool where the switch is defective. A power tool that cannot be turned on and off is dangerous and must be repaired.
c) Disconnect the plug from the wall outlet before you make adjustments to the tool, change parts or put the tool away. This precaution prevents inadvertent start-ups of the tool.
d) Store power tools that are not in use out of reach of children. Do not let anyone use the tool who does not have experience with it, or who has not read these instructions. Power tools can be dangerous when they are used by inexperienced people.
e) Take good care of your power tools. Make sure that movable parts function properly and do not jam, see that parts which influence the use of the machine are not broken or damaged. Repair damaged parts before operating the tool. Many accidents are caused by poorly maintained power tools.
f) Keep cutting edges sharp and clean. Properly maintained cutting tools with sharp cutting edges jam less often and are easier to control.
g) Use power tools, accessories, and equipment according to these instructions. Taking into account the working conditions and the work being performed.
The use of power tools other than those intended for the tool itself can lead to dangerous situations.

5) Service

a) Only let qualified service personnel repair your tool and always use original replacement parts. This guarantees that the power tool remains safe to use.

⚠ Safety instructions for all saws

a) DANGER: Do not put your hands in the sawing area or on the saw blade. Keep your second hand on the extra handle of the motor housing. If both hands are holding the saw, neither can be injured by the saw blade.
b) Do not put your hands under the work piece. The protective cap cannot protect your hands from the blade when they are under the work piece.
c) Adjust the cutting depth to the thickness of the work piece. Less than one complete sawing tooth should be visible under the work piece.
d) Never hold the work piece that is to be sawn in your hand or over your leg. Make sure that the work piece has a stable balance. It is important that the work piece is held securely, in order to minimize the danger of contact of a body part with the saw, loss of control over the saw, or jamming of the blade.
e) Hold the equipment on the insulated handles, when you undertake work in which the tool being used could come into contact with hidden electrical wires, or its own cable. Contact with a live power source can electrify the metal parts of the tool and lead to an electrical shock.
f) When making a long cut, always use a stop chock or a straightedge. This improves the accuracy of the cut and reduces the chance that the saw blade jams.
g) Always use the correct size of saw blades and make sure they have the right locating bore (e.g. Star shaped or round). Saw blades that do not fit the assembly of the saw do not run correctly and cause loss of control.
h) Never use damaged or incorrect saw blade shims or screws.

The saw blade shims and screws are designed especially for your saw, for optimal performance and operating safety.

Additional safety instructions for all saws

Causes and prevention of kickbacks:

• A kickback is a sudden reaction due to a caught, jammed or incorrectly adjusted saw blade, which leads to the saw rearing up in an uncontrolled manner and moving out of the work piece towards the operator.
• If a saw blade catches or jams in the sawing edge that closes behind it, it is blocked and motor's drive pushes the saw back in the direction of the operator.
• If the saw blade twists in the saw groove or is incorrectly positioned, the teeth at the rear side of the saw blade edge catch in the surface of the work piece. The saw then moves out of the saw groove and springs back in the direction of the operator.
• A kickback results from an incorrect or faulty use of the saw. It can be prevented, as will be described in the following, by appropriate cautionary measures.

a) Hold onto the saw with both hands and position your arms so that they can absorb any energy from a kickback. Always keep to the side of the saw blade, and never bring it into line with your body. In the case of a kickback, the circular saw can jump backwards, but with adequate caution the operator can deal with the energy of the kickback.
b) If the saw blade jams or you want to interrupt your work, then turn the saw off and keep the work piece still until the saw blade comes to a full stop. Never try to remove the saw from the work piece or pull it out when the saw blade is moving since then a kickback can occur. Find out the cause of the jam and remove it.
c) If you want to start up a saw that is in the work piece, centre the saw blade in the sawed groove and check that the saw blade teeth are not caught in the work piece. If the saw blade is jammed, it can jump out of the work piece or cause a kick back when it is started up.
d) Support larger work pieces in order to reduce the risk of a kick back due to a saw blade jam. The weight of larger work pieces can cause them to bend. Large pieces must be supported on both sides, both near the sawing slot as well as on the edges.
e) Do not use dull or damaged saw blades. Saw blades with dull or misaligned teeth increase the friction, in the sawing slot, cause saw blade jams and kickbacks.
f) Before you start sawing, tighten the adjustments for the cut depth and angles. If you change settings while sawing, the saw blade can jam and a kickback is the result.
g) Be particularly careful when making "inserted cuts" in walls that already exist or other areas where you cannot see what is behind the surface. When the saw blade is inserted into the wall it can be blocked by hidden objects and cause a kick back.

⚠ Safety instructions for inserted circular saw use

a) Each time before you use the saw, make sure that the protective covering closes. Do not use the saw if the protective covering cannot move freely and does not close immediately. Never clip or tie the protective covering in an opened position. If the saw should accidentally fall to the ground, the protective covering can get bent. Make sure that the protective covering can move freely and does not touch the saw blade or other parts in all cutting positions.
b) Check the condition and function of the spring for the protective covering. Have the saw repaired before use if the protective covering and spring do not work perfectly. Damaged parts, sticky residuals or piles of saw dust can interfere with the working of the lower protective cover.
c) When making an "inserted cut" that does not describe a right angle, make sure that the saw is guarded against slipping to the side. Slippage can lead to a saw blade jam and a kickback.
d) Do not put the saw on the workbench or the floor without making sure that the protective cover is over the saw blade. An unprotected, running saw blade can move the saw against the cutting direction and saw what is in the way. Check the delay time of the saw.

INSTRUCTIONS FOR ALL SAWS

• Make sure that the dust catching mechanism is correctly installed, as is described in this manual.
• Wear breathing protection.
• Only those saw blades recommended in the manual should be used.
  • Always wear ear protection.
• Replace the saw blades as described in this manual.
  • The maximum cut depth is 30,5 mm.

If the electrical cable of this tool is damaged it must be replaced by the manufacturer or the customer service department or a similarly qualified specialist in order to avoid dangers.

FURTHER SPECIAL SAFETY INSTRUCTIONS FOR CIRCULAR SAWS

Only use the recommended saw blades which correspond to EN 847-1.

Do not use any saw blades which do not correspond to the characteristics described in these operating instructions. Saw blades may not be brought to a stop by pressure on the machine from the side.

Make sure that the saw blade is tightly assembled and turns in the correct direction.

⚠ Special Safety Instructions

Safety instructions for circular saws

- Hold the equipment on the insulated handles, when you undertake work in which the tool being used could come into contact with hidden electrical wires, or its own cable. Contact with a live power source can electrify the metal parts of the tool and lead to an electrical shock.

⚠ Other special safety information for cutting-off wheels

• Avoid blocking the cutting-off wheel or applying excessive contact pressure. Do not make any excessively deep cuts. Overloading the cutting-off wheel will increase the stress on it and its susceptibility to jam or block and therefore the possibility of recoil or of the grinding wheel breaking.
• Avoid the area in front of and behind the rotating cutting-off wheel. If you move the cutting-off wheel in the workpiece away from yourself, in the event of recoil the electric tool and the rotating wheel may be catapulted directly towards you.
• If the cutting-off wheel jams or you interrupt your work, switch off the tool and hold it still until the wheel has reached a complete standstill. Never attempt to pull the cuttingoff wheel out of the cut whilst it is still rotating, otherwise it may suffer recoil. Find and rectify the cause of the jam.
• Do not switch the electric tool on again whilst it is inside the workpiece. Allow the cuttingoff disk to reach its full speed before you continue the cut with care. Otherwise the wheel may catch, jump out of the workpiece or cause recoil.
• Support panels or large workpieces to reduce the risk of recoil by a jammed cuttingoff wheel. Large work-

pieces may sag under their own weight. The workpiece must be supported on both sides of the wheel both near the cut and also at the edge. As the cutting-off disk enters the cut it may suffer recoil if it cuts into gas or water pipes, electric cables or other objects.
- This electric tool is not designed for sanding, working with wire brushes or polishing. Use of the electric tool in ways it was not intended could lead to dangerous situations and injuries.
- Do not use any accessories which have not been designed and recommended by the manufacturer specifically for this electric tool. Just because you can attach an accessory to your electric tool, this does not guarantee that you can use it safely.
- The maximum speed of the plug-in tool must be at least as high as the maximum speed specified on the electric tool. Accessories which rotate faster than the maximum speed may break and be catapulted out of the tool.
- The external diameter and thickness of the plug-in tool must comply with the dimension specifications of your electric tool. Plug-in tools of the wrong size cannot be adequately screened or checked.
- Do not use damaged plug-in tools. Before use, check plug-in tools such as grinding/sanding wheels for splintering and cracks, grinding/sanding disks for cracks, wear or heavy wear, and wire brushes for loose or broken wires. If the electric tool or the plug-in tool is dropped, check whether it is damaged or use an undamaged plug-in tool. When you have checked and fitted the plug-in tool, make sure that you and other persons in the vicinity are not on a level with the rotating plug-in tool and allow the electric tool to run for one minute at maximum speed. Damaged plug-in tools will generally break during this test time.
- Wear personal protection equipment. Use face guards, eye protection or goggles depending on the application. If reasonable, wear a dust mask, ear protection, safety gloves or special aprons to keep small grinding and material particles away from you. Protect your eyes from flying foreign bodies which may be created by a range of applications. Dust masks or respiration masks must filter the dust generated by the application. If you are exposed to loud noise for a lengthy period of time, you may suffer hearing loss.
- Ensure that others keep a safe distance away from where you are working. Anybody who enters the area must wear personal protection equipment. Pieces of the workpiece or broken plug-in tools may be catapulted into the air and cause injuries even outside the immediate vicinity of where you are working.
- Never use the electric tool in the vicinity of inflammable materials. Sparks may ignite these materials.
- Do not use any plug-in tools which require liquid coolant. Use of water or other liquid coolants could result in electric shocks.
- Grinding/sanding wheels may only be used for the applications for which they are recommended. For example: Never grind/sand a side surface area with a cutting-off wheel. Cutting-off wheels are designed for removing material with the edge of the wheel. Apply-

ing lateral force to these cutting-off wheels can cause them to break.

- Do not used worn grinding/sanding wheels from larger electric tools. Grinding/sanding wheels for larger electric tools are not designed for the higher speeds of smaller electric tools and may break.

⚠️ Proper use

CE tested machines meet all valid EC machine guidelines as well as all relevant guidelines for each machine.

• The machine must only be used in technically perfect condition in accordance with its designated use and the in structions set out in the operating manual, and only by safety-conscious persons who are fully aware of the risks involved in operating the machine. Any functional disorders, especially those affecting the safety of the machine, sholud therefore be rectified immediately.
• Any other use exceeds authorization. The manufacturer is not responsible for any damages resulting from unauthorized use; risk is the sole responsibility of the operator.
• The safety, work and maintenance instructions of the manufacturer as well as the technical data given in the calibrations and dimensions must be adhered to.
• Relevant accident prevention regulations and other, gene rally recognized safety-technical rules must also be adhered to.
• The machine may only be used, maintained, and operated by persons familiar with it and instructed in its operation and procedures. Arbitrary alterations to the machine release the manufacturer from all responsibility for any resulting damages.
• The machine may only be used with original accessories and tools made by the manufacturer.

⚠️ Remaining hazards

The machine has been built using modern technology in accor dance with recognized safety rules. Some remaining hazards, how ever, may still exist.

• The use of incorrect or damaged mains cables can lead to injuries caused by electricity.
• Even when all safety measures are taken, some remaining hazards which are not yet evident may still be present.
• Remaining hazards can be minimized by following the instructions in „Safety Precautions“, „Proper Use“ and in the entire operating manual.
• Do not force the machine unnecessarily: excessive cutting pressure may lead to rapid deterioration of the blade and a decrease in performance in terms of finish and cutting precision.
• When cutting aluminium and plastics always use the app ro priate clamps: all workpieces must be clamped down firmly.
• Avoid accidental starts: do not press the start button while inserting the plug into the socket.
• Always use the tools recommended in this manual to obtain the best results from your plunge cut saw.
  • Always keep hands away from the work area when the

ma chine is running; before performing tasks of any kind release the main switch button located on the handgrip, thus disconnecting the machine.

⚠️ Suitable use

To cut Fig. 4:

• With the saw blade (1) soft metal (aluminium, copper, brass), single-sided coated sheet materials and plastics.
• With the saw blade (2) hard and soft wood of domestic or exotic origin, longitudinally and laterally through the grain.
• With the cutting wheel (3) steel.
• With the diamond saw blade (4) tiles and stone.

Unsuitable use

Do not cut:

- Firewood, as well as all other material types that are not listed, particularly food.

Start-up

Observe the safety notes in the operating instructions before operating the machine.

REMOVAL OF PACKAGING

Remove the box used to protect the machine during trans portion and keep it intact for future transportation and storage.

ELECTRICAL CONNECTIONS

Check that the electrical system to which the machine is connected is earthed in compliance with current safety regulations and that the current socket is in perfect condition.

The electrical system must be fitted with a magnetothermal protective device to safeguard all conductors from short circuits and overload.

The selection of this device should be in line with the following electrical specifications of the machine stated on the motor.

NOTE: Your plunge cut saw's electrical system is equipped with an undervoltage relay which automatically opens the circuit when the voltage falls below a minimum pre-established limit and which prevents the self-reset of machine functions when voltage returns to normal levels.

If the machine stops involutarily, do not be allarmed. Make sure that there has not been a voltage failure in the electrical system.

ADJUSTING

Caution: Prior to carrying out one of the following adjustment steps, switch the machine off and unplug the mains plug.

Cutting depth adjustment, Fig. 2

The cutting depth can be adjusted from 0 to 30,5 mm. Unfasten the cutting depth adjustment screw (6) and set the required depth using the scale (7) and retighten the screw.

The dimentions on the rail shows the cutting depth without rail.

Saw blade replacement, Fig. 3,4, 5, 6

Caution: Before you are going to make the saw blade change, switch off the machine and unplug the power cord.

1 Release Allen screw Fig. 3 (1) with the Allen key enclosed Fig. 5 (2).
2 Fold the housing Fig. 3 (2) on the handle Fig. 3 (3) upwards.
3 Fix the assembly key Fig. 5 (1) into the 2 holes on the flange Fig. 3 (7) and hold the key firmly in order to release the Allen screw Fig. 3 (5).
4 Remove the flange Fig. 3 (7), washer Fig. 3 (6), screw Fig. 3 (5) and saw blade Fig. 3 (4).
5 Insert new blade Fig. 3 (4) (observe direction of rotation (4)), flange Fig. 3 (7), washer Fig. 3 (6) and screw Fig. 3 (5). Using the assembly key Fig. 5 (1) hold the flange Fig. 3 (7) securely and tighten the Allen screw using the Allen key Fig. 4 (2).
6 Fold the housing Fig. 3 (2) down fully, hold down and tighten the Allen screw Fig. 3 (1) once more.

(Caution: risk of injuries, wear protective gloves)

Operations

After having performed all the above procedures and opera tions, you may begin cutting.

ATTENTION: Always keep hands away from the cutting area and do not try to approach it when the machine is running.

Switching the product on/off, Fig. 1

In order to switch on the circular plunge saw actuate the two on/off switches (4). In order to switch off, release the on/off switches (4).

Operating and holding the plunge-cut saw, Fig. 7

1 Secure the work piece so that it cannot get displaced or moved while sawing.
2 Only move the saw forwards.
3 Grip the saw tightly with both hands ensuring that one hand is placed on the main handle and the other on the front handle.
4 When using a guide rail, it must be fastened with screw clamps.
5 Make sure the power cable is not placed in the sawing direction.

Sawing Fig. 1

1 Place the front part of the machine onto the work piece.
2 Switch the machine on using both on/off switches (4).
3 Press the plunge-cut trigger (3).
4 Push the saw downwards to reach the sawing depth.
5 Push the saw forward evenly.
6 After finishing the sawing cut, switch the machine off and move the saw blade upwards.

Plunge-cuts, Fig. 8

1 Place the saw onto the work piece.
2 Place the cutting indicator with the rear arrow (A) on the deepest plunge-cut position.

3 Switch the machine on and push the saw downwards until you reach the set cutting depth.
4 Move the saw forwards until the cutting indication (C) has reached the marked point.
5 After completion of the plunge-cut, move the saw blade upwards and switch the saw off.

Sawing without rails Fig.1,3

1 Switch the machine on with the on/off switches Fig. 1 (4).
2 Position the saw at the desired cutting position with the aid of the marking Fig. 3 (8).
3 Press the plunge trigger Fig. 1 (3).
4 Press the saw down in order to reach the sawing depth.
5 Slide the saw evenly forwards.
6 After finishing the saw cut, drive the machine up and switch the saw off.

Cutting with rails (optional)

1 Place the machine in the guide rails. can be readjusted using the hex driver Fig. 5 (2) included in the delivery, when there is the risk of the adjusting screws Fig.2 (11) releasing by themselves.
2 Turn on the machine by pressing the on/off switch Fig. (4).
3 Press the dip trigger Fig. 1 (3).
4 Press the saw downwards to reach the sawing depth. During first use the rubber lip is sawn off and thus splitter protection is guaranteed up to the saw blade.
5 Push the saw uniformly forwards.
6 Turn off the machine and tilt the saw blade to the top when the saw cutting is complete.

Sawing with dust suction Fig. 1

Connect the suction hose to the exhaust nozzle - ∅ 35 mm (9).

Electrical connection

The installed electric motor is completely wired ready for operation.

The customer's connection to the power supply system, and any extension cables that may be used, must conform with local regulations.

Defective electrical connection cables

Electrical connection cables often suffer insulation damage.

Possible causes are:

• Pinch points when connection cables are run through window or door gaps.
• Kinks resulting from incorrect attachment or laying of the connection cable.
• Cuts resulting from running over the connecting cable.
• Insulation damage resulting from forcefully pulling out of the wall socket.
• Cracks through aging of insulation.

Such defective electrical connection cables must not be used as the insulation damage makes them extremely hazardous.

Check electrical connection cables regularly for dam-

age. Make sure the cable is disconnected from the mains when checking.

Electrical connection cables must comply with the regulations applicable in your country.

Single-phase motor

• The mains voltage must coincide with the voltage specified on the motor's rating plate.
• Extension cables up to a length of 25 m must have a cross-section of 1.5 mm ^4 , and beyond 25 m at least 2.5 mm ^2 .
• The connection to the mains must be protected with a 16 A slow-acting fuse.

Only a qualified electrician is permitted to connect the machine and complete repairs on its electrical equipment.

In the event of enquiries please specify the following data:

• Motor manufacturer
  • Type of current of the motor
  • Data recorded on the machine's rating plate
  • Data recorded on the switch's rating plate
  If a motor has to be returned, it must always be dispatched with the complete driving unit and switch.

⚠ Maintenance

If specialist personnel must be brought in for extraordinary ser vice or repairs during the warranty period and thereafter, please contact a service provider recommended by us or contact the manufacturer directly.

- Only perform repair, maintenance and cleaning work as well as the correction of malfunctions with the drive switched off and the power plug unplugged as a basic rule.

- All protective and safety equipment must be reinstalled immediately upon completion of any repair or maintenance work.

REGULAR MAINTENANCE

The regular maintenance decribed above and in the paragraph below can be carried out by unskilled personnel.

• Do not oil the plunge cut saw, cause cutting must be carried out in dry conditions; all rotating parts are self-lubricating.
• During maintenance, wear protective gear if possible (accident-prevention goggles and gloves).
• Remove cuttings when necessary both from the cutting area, work surfaces and support bases.
  Use of an aspirator or brush is recommended.

ATTENTION: Do not use compressed air jets!

- Regularly check blade conditions: if difficulties should arise during cutting, have it sharpened by skilled personnel or replace it if necessary.

•

ASSISTENCE

When in need of skilled personnel for special maintenance, or for repairs, both during and following the guarantee pe riod, always apply to authorized centres for assistance or directly to the manufacturer if there is no authorized centre in your area.

DISPOSAL OF THE MACHINE.

Once its operating activity is finished, the disposal of the machine must take place through a normal collection and disposal Center for industrial waste.

Trouble shooting

Problem Possible Cause Help
The motor does not run. Faulty motor, power supply cable or plug.Burned out fuses.		Have the machine checked by skilled personnel. Do not try to repair the machine yourselves as it may be dangerous. Check the fuses and replace them if necessary.
The motor starts slowly and does not reach running speed.	Low power supply voltage. Damaged windings.Burned out capacitor.	Ask for the Electricity Board to check the voltage available. Have the machine motor checked by skilled personnel. Have the capacitor replaced by skilled personnel.
Excessive motor noise. Damaged windings. Faulty motor. Have the motor checked by skilled personnel.
The motor does not reach full power.	Overloaded circuit due to lighting, utilities or other motors.	Do not use other utilities or motors on the circuit to which the plunge cut saw is connected.
Motor overheats easily Overload of the motor; inadequate cooling of the motor		Prevent overloading the motor when cutting; remove dust from the motor to ensure an optimum cooling of the motor
The saw cut is rough or wavy	The saw blade is dull; the tooth shape is not suited to the thickness of the material	Re-sharpen the saw blade or use an appropriate saw blade
The work piece rips or splinters	The cutting pressure is excessive or the saw blade is not suited to the application	Use the correct saw blade

REMARQUE

NORMAALIT HUOLTOTYÖT

Exploded view diagram of a power tool assembly with numbered parts for identification

2009/105/EC
X 2006/95/EC	89/686/EC_96/58/EC
2006/28/EC
2005/32/EC
X 2004/108/EC	Annex IVNotified Body:Notified Body No.:Reg. No.:
2004/22/EC
1999/5/EC	Annex V
97/23/EC	Annex VINoise: measured L_WA =xx dB(A); guaranteed L_WA =xx dB(A)Notified Body:
90/396/EC
	2004/26/EC
	Emission. No:

Standard references: EN 60745-1; EN 60745-2-5; EN 55014-1; EN 55014-2; 61000-3-2, EN 61000-3-3, EN 601029-2-9

Subject to change without notice

Documents registar: Georg Kohler

Günzburger Str. 69, D-89335 Ichenhausen

DE

Nur für EU-Länder.

Only for EU countries.

Do not dispose of electric tools together with household waste material! In observance of European directive 2012/19/EU on wasted electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility

FR

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyerls rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period of time. With respect to parts not

manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.

Garantie FR