81060 - Sander VOREL - Free user manual and instructions

USER MANUAL 81060 VOREL

Close-up of a Vorel industrial tool with a metallic body and base, no visible text or symbols on the device itself.

PL GB D RUS UA LT LV CZ SK H RO E F I NL GR

Technical diagram of a mechanical device with labeled parts including a drill bit, drill cap, and base

Close-up of a hand holding a metal wrench tool with a cylindrical pipe (no visible text or symbols)

Technical diagram of a mechanical or fluid system with numbered components, likely a pump or valve assembly.

Close-up of a metallic mechanical component with a circular top and bolted end (no visible text or symbols)

Close-up of a hand using a tool to cut a metallic component with a circular hole (no visible text or symbols)

Close-up of a black propeller with a metallic handle and cylindrical base (no text or symbols visible)

Four-panel diagram showing mechanical assembly steps with arrows indicating motion (no text or symbols)

2019

Rok produkcji:

Production year:

Produktionsjahr:

Год выпуска:

Рік випуску:

Pagaminimo metai:

Ražošanas gads:

Rok výroby:

Rok výroby:

Gyártási év:

1. air inlet
2. air inlet connector
3. trigger
4. tool holder
5. inserted tool
6. tool
7. air hose socket
8. air hose
9. air hose coupler
10. oiler
11. regulator
12. fi lter
13. compressor

D

Read the operating instruction

Wear protective goggles

Schutzbrille tragen

Wear hearing protectors

Gehörschutz tragen

WYPOSAŻENIE PRODUKTU

The multifunctional pneumatic oscillating tool is a compressed air powered tool, designed mainly for finishing work on wood, plastics and metal, especially in corners and areas which are difficult to access. The tool allows you to cut, grind, clean the surface and polish with a suitable inserted tool. Under no circumstances may the tool be used to work on materials other than those mentioned above, e.g. to grind gypsum plasters, fi bre-reinforced putties, etc. Proper, reliable and safe operation of the device depends on appropriate use, that is why you should

Read and keep the entire manual before the first use of the tool.

The tool is designed for home use only and cannot be used commercially. The supplier shall not be held liable for any damage or injury resulting from improper use of the tool, failure to observe the safety regulations and recommendations of this manual. Use of the tool for purposes other than those for which it was intended shall cause the loss of the user's rights to the warranty, as well as under inconsistencies with the agreement.

ACCESSORIES

The product comes with a connector to connect the product to a pneumatic power supply system, as well as a set of caps for cutting, grinding and surface cleaning.

TECHNICAL DATA

Parameter Units Value
Catalogue No. 81060
Length [mm] 190
Weight	[kg]	0.9
Diameter of air connector (PT)	[mm / " ]	6.3 / 1/4
Diameter of air supply hose (internal)	[mm / " ]	10 / 3/8
Number of oscillations	[min-1]	18,000
Maximum work pressure	[MPa]	0.62
Required air flow (at 6.2 bar)	[l/min.]	170
Sound pressure L_pA ± K (EN ISO 15744)	[dB(A)]	87,5±3
Sound power Lw_A ± K (EN ISO 15744)	[dB(A)]	98,5±3
Vibrations a_h ± K (EN 28662-1)	[m/s2]	4,511±1,5

GENERAL SAFETY CONDITIONS

WARNING! When operating a pneumatic tool, it is recommended that you always observe basic safety principles, including those listed below, in order to reduce the risk of fire, electric shock and injury.

Please read and keep the entirety of this instruction manual before using the tool.

CAUTION! Read all of the following instructions. Failure to do so may result in electric shock, fi re, or personal injury. The term "pneumatic tool" used in these instructions refers to all tools operating by means of a compressed air stream at the correct pressure.

PLEASE OBSERVE THE FOLLOWING INSTRUCTIONS

General safety conditions

Due to multiple hazards, read and understand the safety instructions before starting installation, operation, repair, maintenance and alteration of accessories or when working in the vicinity of a pneumatic tool. Failure to do so may result in serious injury. Pneumatic tools may only be installed, adjusted and assembled by qualified and trained personnel. Do not modify the pneumatic tool. Modifi cations can reduce effi ciency and safety and increase the risk for the tool operator. Do not throw away the safety instructions, they should be handed over to the tool operator. Do not use the pneumatic tool if it is damaged. The tool must be periodically inspected for the visibility of information required by the ISO 11148 standard. The employer/user should contact the manufacturer to replace the nameplate whenever necessary.

Hazards connected with ejected parts

Damage to the workpiece, accessories or even to the inserted tool can result in parts being ejected at high speeds. Always use impact-resistant eye protection. The degree of protection must be selected according to the works carried out. Make sure that the workpiece is securely clamped. Use a safety helmet when working over the head. Risk to bystanders should also be taken into account. Make sure that sparks and metal shavings are directed so that they do not cause any hazards. Make sure that the inserted tool (accessory) is securely fastened.

Hazards connected with entanglement

The hazards connected with entanglement may cause choking, scalping and/or cutting

if loose clothing, jewellery, hair or gloves are not kept away from the tool or accessories.

Hazards connected with using the tool as a grinder

Using the tool can expose the operator's hands to hazards such as crushing, impact, cutting, abrasion and heat. Wear suitable gloves to protect your hands. The operator and the maintenance personnel should be physically able to cope with the quantity, weight and power of the tool. Hold the tool correctly. Be prepared to withstand normal or unexpected movements and always keep both hands at the ready. Keep your feet in balance and in a safe position. The pressure on the start and stop device should be released in the event of a power failure. Use only the lubricants recommended by the manufacturer. Protective goggles must be worn, and we recommend wearing suitable gloves and protective clothing. Check the polishing disc before each use. Do not use cracked or broken discs or discs which have been dropped. Avoid direct contact with the moving polishing disc. This will prevent hands or other body parts from being crushed or cut. Use suitable gloves to protect hands. Never start the tool if no abrasive has been applied to the workpiece. There is a risk of electrostatic discharge when working on plastic or non-conductive parts. Polishing or grinding can generate dust and fumes which can create an explosive atmosphere. Always use dust absorption or extraction systems which are appropriate to the workpiece.

Hazards connected with using the tool as an oscillating cutter

Avoid contact with the saw blade, knife or cutter to prevent cutting of hands and other body parts. The guards should always be fixed in place and in good condition. Damaged, bent or severely worn guards should be replaced by guards recommended by the tool manufacturer. Make sure that the retractable guards immediately return to the fully closed position each time they are released from the open position. Retractable guards should never be set or tied in the open position or locked in any other manner. Using the tool can expose the operator's hands to hazards such as crushing, impact, cutting, abrasion and heat. Wear suitable gloves to protect your hands. The operator and the maintenance personnel should be physically able to cope with the quantity, weight and power of the tool. Hold the tool correctly. Be prepared to withstand normal or unexpected movements and always keep both hands at the ready. Keep your feet in balance and in a safe position. Avoid injury from cutting or severing: avoid contact with the saw blade, knife or cutter whenever the tool is connected to a power source. Wear protective equipment such as gloves, apron and helmet. Injuries can be caused by uncontrolled tool movements: always make sure that all guides (if fitted) are held firmly on the workpiece. Wear protective gloves as cutting with this tool creates sharp edges. The pressure on the start and stop device should be released in the event of a power failure. Use only the lubricants recommended by the manufacturer. Protective goggles must be worn, and we recommend wearing suitable gloves and protective clothing. Be aware that the inserted rotating tool will remain in motion after the start and stop trigger has been released.

Hazards connected with repetitive movements When using a pneumatic tool for work entailing repetitive movements, the operator is exposed to the discomfort of hands, arms, shoulders, neck or other parts of the body. When using a pneumatic tool, the operator should take a comfortable posture to ensure the feet are correctly positioned and avoid strange or unbalanced postures. The operator should change the posture over a long period of time to avoid discomfort and fatigue. If the operator experiences symptoms such as persistent or repeated discomfort, pain, pulsating pain, tingling, numbness, burning or stiff ness. The operator should not ignore them, but inform the employer and consult a doctor.

Hazards connected with accessories Disconnect the tool from the power supply before replacing the inserted tool or accessory. Avoid direct contact with the inserted tool during and after work, it can be hot or sharp. Use accessories and consumables only in the sizes and types recommended by the manufacturer. Do not use other types or sizes of accessories. Do not use grinding or cutting wheels. Make sure that the maximum speed of the inserted tool (grinding flap wheels, abrasive belts, fi bre discs, polishing discs) is higher than the rated speed of the grinder or polisher. Self-locking polishing blades should be mounted concentrically on the polishing disc. Check the accessory before use. Do not use accessories which have been dropped or have chips, cracks or any damage.

Hazards connected with the workplace Slips, stumbles and falls are the main causes of injury. Beware of slippery surfaces caused by using the tool, as well as tripping hazards caused by the air system. Handle with care in an unfamiliar environment. There may be hidden hazards, such as electricity or other utility lines. The pneumatic tool is not intended for use in potentially explosive zones and is not insulated from contact with electricity. Make sure that there are no electric cables, gas pipes, etc. which could pose a risk in the case of damage with the tool.

Fumes and dust hazards

Dust and fumes from pneumatic tools can cause ill health (e.g. cancer, congenital malformations, asthma and/or dermatitis), it is necessary to: assess the risk and implement appropriate control measures with regard to these hazards. The risk assessment shall include the impact of the dust generated by the tool and the possibility of existing dust disruption. The operation and maintenance of the pneumatic tool must be carried out in accordance with the instructions in the instructions manual in order to minimise the emission of fumes and dust. The air outlet shall be so directed as to minimise the disruption of dust in a dusty environment. Where dust or fumes are generated, priority should be given to controlling them at the source of the emission. All integrated functions and accessories for collecting, extracting or reducing dust or fumes should be properly operated and maintained according to the manufacturer's recommendations. Select, maintain and replace tools to be inserted in accordance with the instructions in order to prevent the increase of fumes and dust. Use respiratory protection in accordance with the employer's instructions and in accordance with hygiene and safety requirements. Warn against the risk of explosion or fire caused by the workpiece. Treatment of certain materials generates emissions of dust and fumes, which can create a potentially explosive environment.

Noise hazard

Exposure to high levels of noise can cause permanent and irreversible hearing loss and other problems such as tinnitus (ringing, buzzing, whistling or buzzing in ears). A risk assessment and the implementation of appropriate control measures for these hazards are necessary. Appropriate controls to reduce the risk may include measures such as silencing materials to prevent the workpiece from "ringing". Use hearing protection in accordance with the employer's instructions and in accordance with hygiene and safety requirements. The operation and maintenance of the pneumatic tool must be carried out in accordance with the instructions in the manual in order to avoid an unnecessary increase in noise levels. If the pneumatic tool has a silencer, always make sure that it is installed correctly when using the tool. Select, maintain and replace worn inserted tools in accordance with the instructions in the manual. This will help avoid an unnecessary increase in noise.

Vibration hazard

Vibration exposure may result permanent damage to the nerves and the blood circulation in the hands and the arms. Keep hands away from screwdriver sockets. Wear warm clothes when working at low temperatures and keep the hands warm and dry. If numbness, tingling, pain or bleaching occurs in your fingers or hands, stop using the pneumatic tool, then inform your employer and consult your doctor. The operation and maintenance of the pneumatic tool must be carried out in accordance with the instructions in the manual in order to avoid an unnecessary increase in vibration levels. Select, maintain and replace accessories and consumables in accordance with the instructions in order to avoid an unnecessary increase in vibration levels. If possible, rest the weight of the tool on the rack, tensioner or stabiliser. Maintain a light and sure grip on the power tool and mind the reaction forces from processing with the power tool. The risk of vibration is higher the higher is the force of your grip on the power tool. Improper installation of the inserted tool can increase the vibration level.

Additional safety instructions for pneumatic tools Pressurised air can cause serious injury:

- always disconnect the air supply, release the air pressure from the hose and disconnect the tool from the air supply when not in use, before changing accessories or carrying out repairs;

- never point the air stream at yourself or anyone else.

Hitting with the hose can cause serious injury. Always check for damaged or loose hoses and connectors. Direct cold air away from hands

Whenever universal screwed connections (dog connections) are used, safety pins and

safety connectors must be used to prevent damage to the connections between the hoses and between the hose and the tool. Do not exceed the maximum air pressure specified for the tool. Never carry the tool holding it by the hose.

OPERATING CONDITIONS

Make sure that the compressed air source generates the correct working pressure and provides the required airflow. If the supply air pressure is too high, a pressure reducer with a safety valve must be used. The pneumatic tool must be fed through the filter and lubricator system. This will ensure that the air is both clean and moistened with oil. Check the condition of the filter and lubricator before each use and clean the filter if necessary or make up for oil shortage in the lubricator.

This will ensure the correct operation of the tool and extend its service life.

Do not use cutting accessories for grinding. Do not use accessories other than those indicated in the technical specification.

If the attachment is used which can be used secure the sanding paper, the sanding paper should be secured so that the attachment does not come into contact with the ground surface. Otherwise, both the surface and the attachment may be damaged.

Protective glasses, gloves and clothing should be worn during work.

Some materials may produce poisonous or combustible dusts and vapours during machining. Work in well-ventilated areas and use personal protective equipment.

TOOL USE

Before each use of the tool, make sure that no parts of the pneumatic system are damaged. If you notice damage, immediately replace the components with new, undamaged ones.

Dry the condensed moisture inside the tool, compressor and hose before each use of the pneumatic system.

Connecting the tool to the pneumatic system The figure shows the recommended manner of connecting the tool to the pneumatic system. This will ensure the most efficient use of the tool and also prolong the tool's service life. Apply a few drops of SAE 10 viscous oil into the air inlet.

Screw a suitable nozzle to the air inlet thread firmly and securely to connect the air supply hose. (II)

Secure a suitable nozzle to the tool driver. Only use accessories which are suitable for use with impact tools when working with pneumatic tools.

Wherever possible, adjust the pressure (torque). Turning the regulator clockwise reduces the pressure. Turning the regulator counter-clockwise increases the pressure.

Connect the tool to the pneumatic system using a hose with an internal diameter of 10 mm / 3/8". Make sure the hose has a durability of at least 1.38 MPa. (III)

Run the tool for a few seconds, making sure that there are no suspicious sounds or vibrations coming from it.

Equipment fi xing and replacing

Caution! Make sure that the tool has been disconnected from the pneumatic system before installing the equipment.

Use a wrench to unscrew the fixing screw and remove the washer (II). Install the inserted tool for the selected type of work. Mount the inserted tool on the spindle holder in such a manner that the work is as easy and safe as possible.

Caution! It is forbidden to fix the inserted tool (blade) in such a manner that its working part points towards the tool operator.

Make sure that the openings in the inserted tool coincide with the spindle holder pins (III). Caution! It is forbidden to fix the inserted tool in such a manner that it is fixed with less than two pins.

Caution! It is recommended to install the inserted tools with closed fi xing. Using inserted tools with open fi xing is permitted.

Install the washer and tighten the fixing screw (IV) firmly and securely.

Grinding sheet replacement

When selecting a grinding attachment as the inserted tool, a grinding sheet must be installed on it before starting work. The attachment is equipped with a Velcro fastener to which the abrasive sheet must be attached in such a way that the edges of the sheet coincide with the edges of the attachment. Use abrasive sheets with openings for attachments with openings for dust extraction. When fixing the sheet to the attachment, make sure that the openings in the sheet coincide with the openings in the attachment.

Dust extraction

The tool is not equipped with an integrated dust extraction system. If external dust ex-

traction systems are used, follow the instructions supplied with them.

Recommendations for tool operation

Before starting work, the workpiece must be secured with clamps, holders or vices. If large material is to be cut, it must be supported on both sides near the outer edges and near the cutting line in such a way that the parts of material to be cut bend outside the cutting line. This will prevent the blade from becoming jammed.

Allow the inserted tool to reach full oscillation speed and only then apply it to the workpiece. Start the work by applying the inserted tool to the workpiece. Do not exert too much pressure on the workpiece and do not make sudden movements to prevent damage to the inserted tool or grinding sheet. An example of the use of different types of inserted tools is shown in the Figure (V).

MAINTENANCE

Never use gasoline, solvent or other fl ammable liquid to clean the tool. The vapours can be ignited, may result the tool explosion and serious injury.

Solvents, used to clean the tool holder and the body, can result softening of seals. Thoroughly dry out the tool before starting your work. In case of any irregularities in the tool operation, the tool should be immediately disconnected from the pneumatic system. All the components of the pneumatic system must be protected against contamination. Any contamination which enters the pneumatic system can damage the tool and other components of the pneumatic system.

Tool maintenance before each use.

Disconnect the tool from the pneumatic system. Before each use, let a few drops of preservative fluid WD-40 through the air inlet.

Connect the tool to the pneumatic system and run for about 30 seconds. It will allow to distribute the preservative fluid inside the tool and clean it.

Disconnect the tool from the pneumatic system again.

Let a few drops of oil with viscosity SAE 10 inside the tool, through the air inlet and special designed openings for this purpose. It's recommended to use oil SAE 10 intended for maintenance of pneumatic tools. Connect the tool and run it for the short time.

Note! WD-40 may not be used as an appro-

priate lubricating oil.

Wipe away excess oil, which has leaked out through the outlets. The oil, which has been leave may damage the tool seals.

Other maintenance operations

Before each use of the tool, check that no signs of damage are visible on the tool. Tool drivers, holders and the spindles must be kept clean. Every 6 months or after 100 hours of operation, it's necessary to hand over the tool for reviewing by the qualified personnel in the repair workshop. If the tool was used without the use of a recommended air supply system, it's necessary to increase the frequency for reviewing of the tool.

Troubleshooting

It's necessary to stop using the tool immediately, if the tool is found to be defective. Using a defective tool can cause injury. All repairs or replacements of the tool components should be carried out by qualified personnel at an authorized repair workshop.

Defect Possible solutions
Tool is running too slowly or does not start.	Let a few drops of preservative fluid WD-40 through the air inlet. Run the tool for about few seconds. The blades may stick to the rotor. Run the tool for about 30 seconds. Lubricate the tool with small amount of oil. Note! The excess of oil can cause a decrease in power of tool. In this case, it's necessary to clean the drive.
The tool starts and then releases.	The compressor does not provide the correct air supply. The tool operates by the air collected in the compressor tank. As the tank gets emptier, the compressor has not kept pace with the refi lling of air shortages. Connect the tool to a more effi cient compressor.
Insufi cient power	Ensure that the hoses have an internal diameter of at least such as specifi ed in the table in point 3. Check the set point of pressure, whether it's set to the maximum value. Ensure that the tool is properly cleaned and lubricated. In case a lack of results, forward the tool for repair.

Spare parts

In order to obtain the information on spare parts for pneumatic tools, it's necessary to contact the manufacturer or its representative.

After finishing work, the casing, ventilation slots, switches, additional holder and covers should be cleaned, for example, with a stream of air (at a pressure not exceeding 0.3 MPa), with a brush or a dry cloth without the use of chemicals and cleaning liquids. Clean tools and holders with a dry, clean cloth.

GB

Used tools are secondary raw materials - do not dispose of it in household waste containers because it contains hazardous substances to human health or the environment! We ask for active help in the economical management of natural resources and protection of the natural environment by forwarding the worn tools to the point of storage of worn equipment. To reduce the amount of disposed waste it's necessary to re-use them, recycle or recover in another form.

D

GERÄTEBESCHREIBUNG

CARACTÉRISTIQUES DU PRODUIT

CONDITIONS D'EXPLOITATION

DEKLARACJA ZGODNOŚCI DECLARATION OF CONFORMITY DECLARAȚIE DE CONFORMITATE

0119/81060/EC/2019

We declare and guarantee with full responsibility that the following products:

Multi-purpose oscillating air tool; item no. 81060

Multifunctional oscilant pneumatic; cod articol. 81060

0,62 MPa; 18 000 min ^-1 ;

meet requirements of the following European Standards:

and fulfill requirements of the following European Directives:

2006/42/EC Machinery and safety elements

Serial number: concern all serials numbers of item(s) mentioned in this declaration.

The person authorized to compile the technical file: