TRB-3030 - Bending machine MSW - Free user manual and instructions

USER MANUAL TRB-3030 MSW

MANUAL TUBE BENDING MACHINE

DE	Produktname:	ROHRBIEGEMASCHINE
EN	Product name:	MANUAL TUBE BENDING MACHINE
PL	Nazwa produktu:	REÇZNA GIĘTARKA DO RUR
CZ	Název výrobku	RUČNÍ OHÝBAČKA TRUBEK
FR	Nom du produit:	CINTREUSE À GALETS MANUELLE
IT	Nome del prodotto:	PIEGATRICE PER TUBI MANUALE
ES	Nombre del producto:	MÁQUINA DOBLADORA DE TUBOS MANUAL
HU	Termék neve	CSÓHAJLÍTÓ GÉP
DA	Produktnavn	R∅RBUKKER
DE	Modell:	MSW-TRB-3030
EN	Product model:
PL	Model produktu:
CZ	Model výrobku
FR	Modèle:
IT	Modello:
ES	Modelo:
HU	Modell
DA	Model
DE	Hersteller	expondo Polska sp. z o.o. sp. k.
EN	Manufacturer
PL	Producent
CZ	Výrobce
FR	Fabricant
IT	Produttore
ES	Fabricante
HU	Termelő
DA	Producent
DE	Anschrift des Herstellers	ul. Nowy Kisielin – Innowacyjna 7, 66-002 Zielona Góra | Poland, EU
EN	Manufacturer Address
PL	Adres producenta
CZ	Adresa výrobce
FR	Adresse du fabricant
IT	Indirizzo del produttore
ES	Dirección del fabricante
HU	A gyártó címe
DA	Producentens adresse

Exploded view diagram of a mechanical assembly with numbered components for identification

This User Manual has been translated for your convenience using machine translation. Reasonable efforts have been made to provide an accurate translation; however, no automated translation is perfect nor is it intended to replace human translators. The official User Manual is the English version. Any discrepancies or differences created in the translation are not binding and have no legal effect for compliance or enforcement purposes. If any questions arise related to the accuracy of the information contained in the User Manual, please refer to the English version of those contents which is the official version.

Technical data

Parameter description		Parameter value
Product name		Manual tube bending machine
Model		MSW-TRB-3030
Bending material	Mild steel [mm] / Radius[mm]	20x20x1.225x25x1.530x30x1.5Radius: 180/450
	Copper [mm] / Radius [mm]	20x20x1.525x25x1.530x30x1.75Radius: 170/500
	Aluminium [mm] / Radius [mm]	20x20x1.7525x25x1.7530x30x2Radius: 200/500,
Weight [kg]		20

1. General description

The user manual is designed to assist in the safe and trouble-free use of the device. The product is designed and manufactured in accordance with strict technical guidelines, using state-of-the-art technologies and components. Additionally, it is produced in compliance with the most stringent quality standards.

DO NOT USE THE DEVICE UNLESS YOU HAVE THOROUGHLY READ AND UNDERSTOOD THIS USER MANUAL.

To increase the product life of the device and to ensure trouble-free operation, use it in accordance with this user manual and regularly perform maintenance tasks. The technical data and specifications in this user manual are up to date. The manufacturer reserves the right to make changes associated with quality improvement. The device is designed to reduce noise emission risks to a minimum, taking into account technological progress and noise reduction opportunities.

Legend

	Read instructions before use.
	WARNING! or CAUTION! or REMEMBER! Applicable to the given situation.(general warning sign)
	Wear protective goggles.
	Wear protective gloves.
	Wear foot protection.
	ATTENTION! Hand crush hazard!
	CAUTION! Sharp elements. Limb cut hazard.

2. Usage safety

ATTENTION! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in serious injury or even death.

The terms "device" or "product" are used in the warnings and instructions to refer to:

Manual tube bending machine

2.1. Safety in the workplace

a) Make sure the workplace is clean and well lit. A messy or poorly lit workplace may lead to accidents. Try to think ahead, observe what is going on and use common sense when working with the device.
b) If you are unsure about whether the product is operating correctly or if you find damage, please contact the manufacturer's service centre.
c) Only the manufacturer's service centre may make repairs to the product. Do not attempt to make repairs yourself!
d) If there are any doubts as to the correct operation of the device, contact the manufacturer's support service.
e) Only the manufacturer's service point may repair the device. Do not attempt any repairs independently!
f) Children or unauthorised persons are forbidden to enter a work station. (A distraction may result in loss of control over the device).
g) Please keep this manual available for future reference. If this device is passed on to a third party, the manual must be passed on with it.
h) Keep packaging elements and small assembly parts in a place not available to children.
i) Keep the device away from children and animals.
j) During workpiece working, take care of strangers and their safety.
k) Observe the workpiece carefully during working to avoid its damage and prevent any possible hazard.
I) Maintain order and remove any dust, debris and waste material after working.
m) If more elements are manufactured, they should be stored in such a way before and after working that allows keeping order at the workstation.

Remember! When using the device, protect children and other bystanders.

2.2. Personal safety

a) Do not use the device when tired, ill or under the influence of alcohol, narcotics or medication which can significantly impair the ability to operate the device.
b) The device is not designed to be handled by persons (including children) with limited mental and sensory functions or persons lacking relevant experience and/or knowledge unless they are supervised by a person responsible for their safety or they have received instruction on how to operate the device.
c) The device can be handled only by physically fit persons who are capable of handling it, properly trained, familiar with this manual and trained within the scope of occupational health and safety.
d) When working with the device, use common sense and stay alert. Temporary loss of concentration while using the device may lead to serious injuries.
e) Use personal protective equipment as required for working with the device, specified in section 1 (Legend). The use of correct and approved personal protective equipment reduces the risk of injury.
f) Do not overestimate your abilities. When using the device, keep your balance and remain stable at all times. This will ensure better control over the device in unexpected situations.
g) Do not wear loose clothing or jewellery. Keep hair, clothes and gloves away from moving parts. Loose clothing, jewellery or long hair may get caught in moving parts.
h) Remove all adjusting tools or spanners before turning the device on. A tool or spanner left in the revolving part of the device may cause injury.
i) The device is not a toy. Children must be supervised to ensure that they do not play with the device.
j) The material to be worked should be free of impurities.
k) Do not touch movable parts or accessories during device operation.
1) Do not work elements made of hard materials.

2.3. Safe device use

a) Do not overload the device. Use the appropriate tools for the given task. A correctly-selected device will perform the task for which it was designed better and in a safer manner.
b) When not in use, store in a safe place, away from children and people not familiar with the device who have not read the user manual. The device may pose a hazard in the hands of inexperienced users.

c) Keep the device in perfect technical condition. Before each use check for general damage and especially check for cracked parts or elements and for any other conditions which may impact the safe operation of the device. If damage is discovered, hand over the device for repair before use.
d) Keep the device out of the reach of children.
e) Device repair or maintenance should be carried out by qualified persons, only using original spare parts. This will ensure safe use.
f) To ensure the operational integrity of the device, do not remove factory-fitted guards and do not loosen any screws.
g) Do not move, adjust or rotate the device in the course of work.
h) Do not work on two workpieces at the same time.
i) The device is not a toy. Cleaning and maintenance may not be carried out by children without supervision by an adult person.
j) It is forbidden to interfere with the structure of the device in order to change its parameters or construction.
k) Keep the device away from sources of fire and heat.
1) Use protective gloves to avoid being hurt by sharp edges.
m) Use the device to work elements of parameters conforming with the data given in the technical data table. Do not exceed the permissible dimensions of the worked material.
n) Long workpieces must be supported and set stably for working.
o) Mount the device on a stable, dry and flat surface of a size that is adapted to the device and worked material overall dimensions.
p) The floor at the workstation should be anti-slip.

ATTENTION! Despite the safe design of the device and its protective features, and despite the use of additional elements protecting the operator, there is still a slight risk of accident or injury when using the device. Stay alert and use common sense when using the device.

3. Use guidelines

The device is designed for the manual bending of metal pipes

The user is liable for any damage resulting from unintended use of the device.

3.1. Device description

Exploded view diagram of a mechanical assembly with numbered components for identification

Ref. Nr.	Description	Qty	Ref. Nr.	Description	Qty
1	Turning handle M12	1	16	Locknut M10	4
2	Thin nut M12	1	17	Lock washer 10	4
3	Crank	1	18	Screw M6X20	4
4	Upper wheel carrier	1	19	Washer	4
5	Thin nut M24x2	1	20	Bearing 61902	4
6	Screw M6X12	3	21	Outer stop collar	4
7	Locating sleeve	2	22	Low roller	2
8	Lower parts	1	23	Low axle	2
9	Bearing 6004	2	24	Upper roller	1
10	U Bracket	1	25	Screw M8X20	1
11	Upper stop collar	1	26	Space bush	1
12	Lifter	1	27	Bearing 608	1
13	Bolt M10X110	2	28	Bolt 8X30M	1
14	Washer 10	4	29	Upper axle	1
15	Bracket	2

3.2. Assembling the device

Before starting work, the device should be fixed to a worktop or workspace so that there is a stable and sufficient operating area for the work.

Operating the tool for certain operations will require exerting considerable force on the handle, thus it is essential that the tool be mounted to a heavy or immovable work bench or other work surface. Be certain there will be adequate clearance for the entire range of motion of the handle with no potential pinch points for the operator's hands.

1. Spread some oil on the dies and roller before bending material to make the operation smoother.

3.3. Device use

• Insert the square tube into lower rollers, loosen screw (18), adjust the distance among stop collars (21), fix screw (18).
• Rotate lifter rod (12) to make upper roller (24) move down onto the square tube, rotate crank (3) through handle (1), the square tube moving among bracket (15).
• Continue to rotating lifter rod (12) and turning crank (3), bending the square tube to predetermined circular arc. If the square tube bends in a full circle, you should remove upper axle (29) and bolt (13) first, then take upper wheel set out, finally remove the material.
• The distance between two lower wheel set is different, the minimum. bending circle will also be different. The smaller the distance the smaller the bending circle.
• Do not roll a stock thicker than the roller's capacity.

3.4. Cleaning and maintenance

a) Use only non-corrosive cleaners to clean the surface.
b) Store the unit in a dry, cool place, free from moisture and direct exposure to sunlight.
c) Do not spray the device with a water jet or submerge it in water.
d) The device must be regularly inspected to check its technical efficiency and spot any damage.
e) Use a soft cloth for cleaning.
f) Do not use sharp and/or metal objects for cleaning (e.g. a wire brush or a metal spatula) because they may damage the surface material of the appliance.
g) Check for damaged parts. Check for alignment of moving parts, binding, breakage, and mounting or any other condition that may affect a tool's operation.
h) Any damaged part should be properly repaired or replaced. Do not perform makeshift repairs.

Technical diagram of a mechanical assembly with numbered components for identification

Exploded view diagram of a mechanical assembly with numbered components for identification

Exploded view diagram of a mechanical assembly with numbered components for identification

Exploded view diagram of a mechanical assembly with numbered components for identification

Technical diagram of a mechanical assembly with numbered components for identification

Technical diagram of a mechanical assembly with numbered components for identification

Exploded view diagram of a mechanical assembly with numbered components for identification

Ref. Nr.	Beskrivelse af apparatet	Ant al	Ref. Nr.	Beskrivelse af apparatet	Ant al
1	Drejehåndtag M12	1	16	Låsemøtrik M10	4
2	Tynd møtrik M12	1	17	Låseskive 10	4
3	Håndsving	1	18	Skrue M6X20	4
4	∅vre hjulholder	1	19	Underlagsskive	4
5	Tynd møtrik M24x2	1	20	Leje 61902	4
6	Skrue M6X12	3	21	Udvendig stopkrave	4
7	Lokaliseringsbøsning	2	22	Lav rulle	2
8	Nedre dele	1	23	Lav aksel	2
9	Leje 6004	2	24	∅vre rulle	1
10	U-beslag	1	25	Skrue M8X20	1
11	∅vre stopkrave	1	26	Rumbusk	1
12	Løfter	1	27	Leje 608	1
13	Bolt M10X110	2	28	Bolt 8X30M	1
14	Vaskemaskine 10	4	29	∅verste aksel	1
15	Beslag	2

For the disposal of the device please consider and act according to the national and local rules and regulations.

CONTACT

expondo Polska sp. z o.o. sp. k.