Finish Control 5500 - Paint spray WAGNER - Free user manual and instructions

USER MANUAL Finish Control 5500 WAGNER

1 SAFETY REGULATIONS All local safety regulations in force must be observed. Read the operating instructions carefully and follow the in- structions laid down in them in order to avoid risks.

1. Safety at the workplace

Keep your workplace clean and well lit. Disorder or unlit workplaces may result in accidents.

Never use the tool in hazardous areas that contain ammable liquids, gases or dusts. Power tools generate sparks that can ignite the dust or vapors.

Keep children and other persons away when using the power tool. You can lose control of the tool if you are distracted.

The tool plug must t into the socket. The plug may not be modied in any form. Do not use adaptor plugs together with protective-earthed tools. Unmodied plugs and suitable sockets reduce the risk of an electric shock. b) Avoid physical contact with earthed surfaces such as pipes, heating elements, stoves and refrigerators. The risk through electric shock increases if your body is earthed.

Keep the equipment away from rain and moisture. The risk of an electric shock increases if water penetrates electrical equipment. d) Do not misuse the mains lead by carrying the tool by the lead, hanging it from the lead or by pulling on the lead to remove the plug. Keep the lead away from heat, oil, sharp edges or moving tool parts. Damaged or twisted leads increase the risk of an electric shock.

If you work outdoors with a power tool, only use extension cables suitable for outdoor use. The use of an extension lead that is suitable for outdoors reduces the risk of an electric shock.

) If you cannot avoid using the tool in a damp environment, use a residual current operated circuit- breaker. Using a residual current operated circuit-breaker avoids the risk of electric shock.

3. Safety of Persons

a) Be attentive. Pay attention to what you are doing and work sensibly with a power tool. Do not use the tool if you are tired or under the inuence of drugs, alcohol or medication. Just a moment of inattentiveness while using the tool can lead to serious injuries.

Wear personal safety equipment and always wear safety goggles. Wearing personal protective equipment, such as dust mask, non-slip safety shoes, safety helmet or ear protection, depending on the type of power tools, reduces the risk of injury.

Avoid accidental starting-up. Ensure that the switch is in the “OFF” position before inserting the plug into the socket. Accidents can occur if you carry the power tool while your nger is on the switch or if you connect the power tool to the power supply which it is on.

Remove setting tools or wrenches before switching on the power tool. A tool or wrench that is in a rotating tool part can lead to injuries.

Avoid an unnatural posture. This ensures that you can control the tool better in unexpected situations. f) Wear suitable clothing. Do not wear wide clothing or jewellery. Keep your hair, clothes and gloves away from moving parts. Loose clothing, jewellery or long hair can be caught in moving parts. g) Do not lull yourself into a false sense of security and do not think yourself above the safety rules for electric tools, even if you are familiar with the electric tool following extensive practical experience. Careless use can lead to serious injuries in fractions of a second.

4. Careful Handling and Use of Power Tools

Do not overload the tool. Use the power tool designed for the work that you are doing. You work better and safer in the specied performance range if you use the suitable power tool.

Do not use power tools whose switch is defective. A power tool that cannot be switched on or o is dangerous and has to be repaired. c) Remove the plug from the socket before carrying out tool settings, changing accessories or putting the tool away. This precautionary measure prevents unintentional starting of the tool.

Store unused power tools so that they are inaccessible to children. Do not let persons use the tool who are not familiar with it or who have not read these instructions. Power tools are dangerous when they are used by inexperienced persons.

Take proper care of your tools. Check whether the moving parts function trouble-free and do not jam, whether parts are broken or damaged so that the tool function is impaired. Have damaged parts repaired before using the tool. Many accidents have their origin in power tools that have been maintained badly.

Use the power tool, accessories, insert tools, etc. in accordance with these instructions and in a fashion specied for this special tool type. Take the working conditions and the activity to be carried out into consideration. The use of power tools for purposes other than the intended ones can lead to dangerous situations.

Keep the handles and grip surfaces dry, clean and free of oil and grease. Slippery handles and grip surfaces hamper safe operation and control of the electric tool in unforeseen situations.

Have your tool repaired only by qualied specialist SAFETY REGULATIONS15 FinishControl 5500

personnel and only with original spare parts. This ensures that the tool safety is maintained. b) If the supply cord is damaged, it must be replaced by the manufacturer or it’s service agent or a similarly qualied person in order to avoid a safety hazard. Safety instructions for colour application devices

1. Risks of Fire and Explosion

Combustible gases develop in the work area when spraying coating substances and due to the autonomous formation of coating substances and solvent vapors (danger zone). Risk of re and explosion due to ignition sources in this danger zone. The electrically operated spray device contains potential ignition sources (spark formation when switching the motor on and o, when inserting and removing the power plug, due to potential static electricity at the spray gun) -> Device must not be used at operating sites that fall under the explosion protection ordinance. -> Basic unit and mains connection must be located outside the danger zone. -> Do not use combustible coating substances and cleaning agents -> observe product data sheets! ->Always seal paint or solvent containers tightly in the vicinity of the device. -> No ignition sources such as open re, lit tobacco products, glowing wires, hot surfaces, sparks e.g. due to angle grinders etc. must be present. -> When cleaning the device with solvent do not spray into a container with a small opening (bung hole). Danger due to formation of an explosive gas/air mixture. The container into which you are spraying must be earthed.

2. Warning: Danger of injury!

Never point spray gun at yourself, other persons or animals.

Wear breathing equipment when spraying. The user should be supplied with a breathing mask. In order to avoid occupational diseases, the working instructions provided by the manufacturer of the materials, solvents and cleaning agents used must be complied with during preparation, working with and cleaning the equipment. SAFETY REGULATIONS Protective clothing, gloves and, if necessary, protective skin cream is required to protect the skin.

Warning: When working with the paint spraying

system, both indoors and outdoors, care should be taken that no solvent vapours are driven to the motor-operated blower or that no solvent containing vapours form in the area around the paint spraying system. Place the motor-operated blower on the opposite side to the object to be sprayed. When working outdoors take wind direction into account. When working in closed places a sucient ventilation must be ensured to remove the solvent vapours. The distance from the motor – operated blower to the object to be sprayed must be at least 3 m.

Warning: The device is not splash proof. It should

not be used, neither outdoors in the rain nor be sprayed with water nor immersed in liquid. Do not use the device in damp or wet environments.

The units may only be used with a functional valve. If paints rises in the ventilating hose (Fig. 1, item

4) do not operate the unit further! Dismantle and

Do not lay the filled spray gun down.

Extraction systems should be installed on- site according to the local regulations.

The object to be coated must be earthed.

Caution against dangers that can arise from the sprayed substance and observe the text and information on the containers or the specifications given by the substance manufacturer.

Do not spray any liquid of unknown hazard potential.

Before dismounting the spray attachment, relieve pressure by opening the container.

Before working on the device, remove the power plug from the socket.

14. Work or repairs on the electrical equipment should only be

carried out by a professional electrician, even if there are instructions regarding such work in the operating instructions. No liability will be accepted for improper installation.

Do not sit or stand on the device. Danger of tilting/breaking!

Only use parts approved by the manufacturer. The users bear all risks and liability for using parts that do not meet the minimum technical requirements.16 FinishControl 5500

POS. DESIGNATION 1 Spray attachment complete 2 Spray jet width adjustment 3 Air cap (to set the working direction) 4 Ventilating hose 5 Valve 6 Container seal 7 Suction tube 8 Container

Trigger (actuates turbine starting switch material is conveyed) 10 Material volume regulation 11 Air volume control 12 Air hose 13 Gun handle 14 Carry handle POS. DESIGNATION 15 ON/OFF switch (I = ON, 0 = OFF) 16 Air lter indicator ((lights up red if the main air lter is blocked)) 17 Air hose connection 18 Storage compartment for small parts / accessories 19 Gun mounting 20 Clamp for securing the coiled power cable 21 Power cable 22 Air lter cover (left and right) 23 Fastening strap for binding the rolled-up air hose to- gether 24 Fine feed tube lter (red) Coarse feed tube lter (white) 25 Cleaning brushes (4 pcs.) With the Wagner Click&Paint System, the front part of the gun (spray attachment) can be replaced quickly and easily. This enables a rapid material change without cleaning, and ensures that the right tool is available for every material and applica- tion. The following spray attachments are available: Spray attachment Area of application StandardSpray (yellow) Order No. 2430386 Spray attachment with slit nozzle and 1000 ml aluminium container. Processes all standard paints. FineSpray (brown) Order No. 2430385 Spray attachment with round nozzle and 1000 ml aluminium container. Ideal for low-viscosity paints and glazes. WallSpray (white) Order No. 2430387 Dispersion spray attachment with slit nozzle and 1400 ml plastic container. Designed for processing dispersions.

3.1 DISASSEMBLY OF THE SPRAY GUN

For assembly, insert the spray attachment into the gun handle so that the two arrows point at each other. Turn the gun handle 90° in the arrow direction until it audibly engages. (Fig. 2) To remove the spray attachment, push the catch (Fig. 2, A) beneath the trigger down and turn the spray attachment by 90°.

Weight (motor-operated blower, air hose and spray gun): 6.6 kg

• The acoustic emission value was ascertained in accord- ance with EN 62841-1

XVLP (Extra Volume Low Pressure) is a low pressure spraying technique, which works with a high volume of air and a low air pressure. The greatest advantage of this spraying technique is the low paint mist formation. This reduces the amount re- quired to cover the object to a minimum. As opposed to conventional application of coatings, this method achieves a highly economical and perfect surface quality and is, at the same time, environmentally friendly. Function description The paint spraying system consists of a motor-operated tur- bo-blower, which provides the spray gun with atomisation air through an air hose. In the spray gun, a part of the atomisation air is used to pres- surise the container. This pressure causes the coating material to be fed through the uptake pipe to the nozzle where it is atomised by the rest of the atomisation air. All settings necessary for operation (e.g. material volume) can be conveniently made, directly on the gun. 6 COATING MATERIAL

6.1 COATING MATERIALS SUITABLE FOR USE

Solvent-based and water-soluble lacquer paints Mordants, glazes, impregnations, oils, clear varnishes, syn- thetic enamels, coloured paints, alkyd resin varnishes, prim- ers, radiator paints, hammer eect enamels, anti-rust paints, special-eect paints, textured paints

6.2 COATING MATERIALS NOT SUITABLE FOR USE

Materials that contain highly abrasive components, facade paint, caustic solutions and acidic coating substances. Flammable materials.

ATTACHMENT ACCESSORIES Interior wall paint (dispersions and latex paint)

6.4 PREPARING THE COATING MATERIAL

Observe the manufacturer’s instructions for the use of the coating material on the paint tin or on the technical instruction sheet. Coating material purity: An absolute pre-condition for the trouble-free operation of the ne-spray system is that the coating material is uncontam- inated. If you have doubts as to the purity of the coating mate- rial, we recommend that you rst lter it through a ne sieve. Processing the coating material with the StandardSpray spray attachment (yellow) Coating Material Processing Comments Solvent-based lac- quer paints observe manufac- turer’s instructions Water-soluble lac- quer paints observe manufac- turer’s instructions Mordants, glazes, im- pregnations, oils undiluted FineSpray spray attachment (brown) recom- mended Clear varnishes, syn- thetic enamels, col- oured paints, alkyd resin varnishes observe manufac- turer’s instructions Primers, radiator paints, hammer ef- fect enamels observe manufac- turer’s instructions18 FinishControl 5500

SPRAYING TECHNIQUE Anti-rust paints, spe- cial-eect paints observe manufac- turer’s instructions Multicolor paints, textured paints observe manufac- turer’s instructions WallSpray spray attachment (white) recom- mended

Attention: Never pull trigger while adjusting the air cap settings. 2 dierent spray jet shapes can be set by turning the air cap (g. 3, 1) Only turn the air cap in the direction of the arrow, since otherwise the union nut can come loose. A horizontal at jet

for vertical surfaces B vertical at jet

for horizontal surfaces The controller (Fig. 4, 1) also allows the user to switch between a wide ( ) and narrow ( ) spray jet.

7.2 SETTING THE AMOUNT OF MATERIAL FIG. 5)

The material volume can be adjusted incrementally from 1 (minimum) to 12 (maximum) by turning the material volume control (Fig. 5, 1).

7.3 SETTING THE AMOUNT OF AIR FIG. 6

Turn the air volume control (Fig, 6, 1) clockwise to increase the air volume or anti-clockwise to reduce the air volume (note arrow on body of gun). The correct setting of air and material volume is crucial for atomisation and paint mist formation.

7.4 ALIGN THE FEED TUBE

If the feed tube is positioned correctly, the container contents can be sprayed without almost any residue. When working on lying objects: Turn the feed tube forwards. (Fig. 7 A) Spraying work when working on overhead objects: Turn the feed tube rearwards. (Fig. 7 B) 8 STARTING OPERATION Before connecting to the mains supply make sure that the mains voltage corresponds to the operating voltage on the rating plate. The unit must be connected with a properly earthed shockproof socket.

2. Unscrew the container from the spray attachment.

3. Pour in the prepared coating material.

Fit the appropriate lter to the feed tube depending on the coating material used (Fig. 9, 1) Low-viscosity coating materials

Fine lter (red) Viscous coating materials

5. Screw the container rmly onto the spray attachment.

6. Connect spray attachment and gun handle. (Fig. 2)

7. Plug in the power cable.

Switch on the main switch at the device. The device is now ready for operation. 9 SPRAYING TECHNIQUE The FinishControl has a trigger with 2 pressure points. In the rst stage the turbine is started. If the trigger is pressed further, the material is trans- ported. Operate trigger on the spray gun. Test spray a piece of cardboard to ensure correct setting of the spray pattern, spray jet width, material and air volume. Hold the paint spray gun upright and maintain a constant distance of about 3 - 10 cm to the object being sprayed. (Fig. 10) Move the paint spray gun evenly either from side to side or up and down. If the gun is moved evenly, it will produce an even surface nish. Always start spraying away from the object and avoid stop-ping spraying whilst still on the object. In case of excessive paint mist formation, adjust the air and material ow respectively and alter the distance from the object.19 FinishControl 5500

1. Switch device o with main switch on the basic unit.

2. Insert spray gun into gun mounting on the device.

In using quick-drying or two-component coating materials, do not fail to rinse unit through with a suitable cleaning agent during the processing period. Important: The application life of the material can change as a result of heating. Therefore, please consult the material manufacturer. 11 TRANSPORTATION

1. Coil power cable around the basic unit.

2. Insert spray gun into gun mounting on the device.

3. Disconnect air hose by pressing the two side clips (Fig. 8).

4. Roll up the air hose and tie it up with the fastening strap.

2. Divide the spray gun. Press catch (Fig. 2, A) down slightly.

Twist spray attachment and gun handle towards each other. ATTENTION! Electrical contacts in gun handle. Never hold the gun handle under water or immerse it into liquids. Clean the housing only with a moistened cloth.

3. Unscrew the container.

Empty the remaining coating material into the original container.

4. Unscrew feed tube with container seal. (Fig. 11)

The enclosed brush set can be used for particularly eective cleaning of the spray attachment (examples Fig. 12 and 14).

Clean feed tube and suction nozzle in spray attachment with cleaning brush. (Fig. 12)

6. Clean the ventilating bore. (Fig. 9, 2)

CAUTION! Never clean seals, diaphragm and nozzle or air holes of the spray gun with metal objects. The ventilation hose and diaphragm are only solvent-resistant to a limited extent. Do not immerse in solvent, only wipe.

Move the air cap (Fig. 13, 1) to the vertical position for easier removal and lift it o.

8. Unscrew the union nut (g. 13, 2).

9. Clean the air cap (g. 14, 1) and nozzle (3) with a brush and

solvent or water. Take special care when cleaning the interstices on the needle (Fig. 14, 5)

Clean the outside of the spray gun and container with a cloth soaked in solvent or water. Use the all-purpose brush for the thread (Fig. 14, 6).

11. Assemble the parts again (see “Assembly”).

ATTENTION! Follow the steps described below exactly for assembly. Otherwise the spray attachment may be damaged.

1. Push nozzle seal onto the needle so that the groove (slot)

points away from the spray attachment. (Fig. 15)

2. Screw the union nut (Fig. 16, 2) onto the gun and tighten

the air cap has properly locked into place on both sides.

4. Place the container seal from below on the feed tube and

slide it over the collar, while turning the container seal slightly.

5. Screw the feed tube with the container seal into the body

of the gun. In order to mount the gun more easily apply lubricating grease (enclosed) liberally to the O-ring at the spray attachment and to the O-ring of the plug connection of the air hose (Fig. 18). 13 MAINTENANCE

Attention! Never operate the device with the air lter soiled or missing, as dirt could be sucked up and aect the operation of the device. The air lter indicator lights up red if the air lter needs to be changed.

Open the cover on the air lter compartment (left and right) (Fig. 19).

3. Depending on the degree of soiling, clean (blow out) the

air lter (Fig. 19, 1) or replace it.

If paint has entered the ventilation hose, proceed as follows:

1. Pull the ventilating hose (Fig. 20, 1) at the top from the

gun body. Screw o the valve cover (2). Remove the diaphragm (3). Clean all the parts carefully. CAUTION! The ventilation hose and diaphragm are only solvent-resistant to a limited extent. Do not immerse in solvent, only wipe.

2. Place the diaphragm in the valve cover with the pin facing

forward (Also see the marking on the gun body).

3. Turn the body of the gun upside down and screw on the

valve cover from underneath.

Place the ventilating hose on the valve cover and on the nipple at the gun body. MAINTENANCE Warning If the supply cord of this appliance is damaged, it must only be replaced by a repair shop appointed by the manufacturer, because special purpose tools are required.

Warning: Do not connect the blue or brown wire to the earth

terminal of the plug! The wires in this mains lead are coloured in accordance with the following code: blue = neutral brown = live As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identiying the terminals in your plug, proceed as follows: Should the moulded plug have to be replaced, never re-use the defective plug or attempt to plug it into a dierent 13 A socket. This could result in an electric shock. Should it be necessary to exchange the fuse in the plug only use fuses approved by ASTA in accordance with BS 1362. 5 Amp fuses may be used. To ensure that the fuse and fuse carrier are correctly mounted please observe the provided markings or colour coding in the plug. After changing the fuse, always make sure that the fuse carrier is correctly inserted. Without the fuse carrier, it is not permissible to use the plug. The correct fuses and fuse carriers are available from your local electrical supplies stockist.21 FinishControl 5500

The unit will not start No mains voltage Device overheated Check Unplug the power plug, let the device cool down approx. 30 minutes, do not bend the hose, check the air lter, do not cover the intake slotsNo coating material emerges from the nozzle Nozzle clogged Material volume setting too low Paint container seal damaged No pressure build-up in container Container empty Ventilation hose loose/damaged Feed tube loose Feed tube / feed tube lter clogged Air vent on feed tube blocked Diaphragm stuck Clean Increase volume Replace Tighten container Rell Insert or replace Insert Clean or use another lter Clean Remove and clean (see section 13.2)Coating material drips from the nozzle Air cap, nozzle or needle soiled Spray attachment incorrectly assembled Nozzle loose Nozzle worn Needle worn or damaged Clean Assemble correctly (see section 12.1) Tighten Union nut Change Replace the needle (service set 2434517)Atomisation too coarse Material volume too large Nozzle contaminated Viscosity of coating material too high Too little pressure build-up in container Air lter heavily soiled Amount of air too low Air hose damaged Air cap assembled incorrectly Reduce volume Clean Dilute further Tighten container Change (see section 13.1) Increase volume Check and replace if necessary Snap air cap properly into place (g. 17)Spray jet pulsates Coating material in container running out

Nozzle seal worn Air lter heavily soiled Feed tube loose Feed tube / feed tube lter clogged Rell Replace Change (see section 13.1) Insert Clean or use another lterCoating material causes “paint tears Too much coating material applied Distance too small Incorrect spray attachment Reduce volume Increase distance Use another spray attachmentExcessive paint mist (overspray) Distance to the object too large Too much coating material applied Amount of air too high Coating substance over-diluted Incorrect spray attachment Reduce distance Reduce volume Reduce volume Reduce degree of dilution Use another spray attachmentPaint in the ventilating hose Diaphragm soiled Diaphragm defective Clean the diaphragm (see section 13.2) Replace the diaphragm (see section 13.2)

POS. ORDER NO. DESIGNATION 1 2430386 StandardSpray spray attachment (yellow) (with 1000 ml container) Processes all standard paints. 2 2430385 FineSpray spray attachment (brown) (with 1000 ml container) Ideal for low-viscosity paints and glazes. 3 2430387 WallSpray spray attachment (white) (with 1400 ml container) Designed for processing dispersions.

Can Adapter With the Can Adapter, paint cans can be attached directly to a Click&Paint spray attachment. Suitable for: commercially available 750 ml paint tins (maximum dimensions Ø=102 mm, h=119 mm) and 1000 ml paint tins (maximum dimensions Ø=112 mm, h=132 mm).

2434506 Storage compartment cover 4 2442011 Gun handle with air hose 5 2430409 Cleaning brush set 6 2442012 Air hose xing strap

15.3 SPARE PARTS STANDARDSPRAY SPRAY ATTACHMENT (YELLOW) (FIG. 22)

POS. ORDER NO. DESIGNATION 1 2430386 StandardSpray spray attachment (yellow) (with 1000 ml container)

Ventilating hose, valve cover, diaphragm

Suction system service set

Fine feed tube lter (red, 5 pc.) Coarse feed tube lter (white, 5 pc.)

For safety reasons, we would recommend having the device checked by an expert as required but at least every 12 months to ensure that it can continue to operate safely. In the case of unused devices, the check can be postponed until they are next started up. All (potentially deviating) national inspection and mainte- nance regulations must also be observed. If you have any questions, please contact the customer service team at Wagner.

IMPORTANT INFORMATION ON PRODUCT LIABILITY

An EU directive valid since 01.01.1990 species that the manu- facturer is only liable for his products if all the parts originate from the manufactured or are approved by him, and if the units are mounted and operated properly. If accessories or spare parts from third parties are used, li- ability can be partially or completely inapplicable. In extreme cases the responsible authorities can prohibit the use of the entire unit (German industrial employer‘s liability insurance association and factory inspectorate). With original WAGNER accessories and spare parts, compli- ance with all safety regulations is guaranteed.

In observance of the European Directive 2012/19/EU on waste electrical and electronic equipment and implementation in accordance with national law, this product is not to be dis- posed of together with household waste material but must be recycled in an environmentally friendly way! Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service centre or dealer for details or contact us direct. EU Declaration of conformity We declare under sole responsibility that this product conforms to the following relevant stipulations: 2006/42/EC, 2014/30/EU, 2011/65/EU, 2012/19/EU Applied harmonised norms: EN 62841-1, EN 50580, EN IEC 55014-1, EN IEC 55014-2, EN IEC 61000-3-2, EN 61000-3-3, EN 62233 The EU declaration of conformity is enclosed with the product. If required, it can be re-ordered using order number

PRODUCT (Status 03.03.2022) WAGNER exclusively provides the commercial buyer who has purchased the product from an authorised specialist dealer (hereinafter referred to as the „Customer“) with a guarantee for the products listed on the Internet at https://go.wagner- group.com/3plus2-info in addition to the statutory warranty regulations, unless there is a guarantee exclusion. The guarantee period for WAGNER products (devices) in the contractor‘s sector is 36 months and begins with the date of purchase of the initial purchase. This guarantee period is extended by a further 24 months if the product is regis- tered within 28 days of purchase on the Internet at https:// go.wagner-group.com/3plus2. In cases of commercial rental, industrial use (e.g. use in shift operation) or equivalent use, the guarantee period is 12 months due to the signicantly higher load. We reserve the right to carry out a check in individual cases and refuse the guarantee where necessary. If any material, machining or performance defects are identi- ed in the device within the guarantee period, then the gua- rantee claims must be made immediately and within a period of no more than 2 weeks following discovery of the defect. The detailed guarantee conditions can be obtained on request from our authorised WAGNER partners (see website or operating instructions) or in text form on our website: https://go.wagner-group.com/pf-warranty-conditions Subject to modications UKCA Declaration of conformity We declare under sole responsibility that this product conforms to the following relevant regulations: Supply of Machinery (Safety) Regulations 2018 Electromagnetic Compatibility Regulations 2016 The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 The Waste Electrical and Electronic Equipment Regulations

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