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USER MANUAL 427558 SILVERLINE
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Exterior view of a handheld industrial spray gun with a long handle and metal grip (no text or symbols visible)
Fig. I

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Introduction
Thank you for purchasing this Silverline product. This manual contains information necessary for safe and effective operation of this product. This product has unique features and, even if you are familiar with similar products, it is necessary to read this manual carefully to ensure you fully understand the instructions. Ensure all users of the product read and fully understand this manual. Keep these instructions with the product for future reference.
Description of Symbols
The rating plate on your tool may show symbols. These represent important information about the product or instructions on its use.

Wear hearing protection Wear eye protection Wear breathing protection Wear head protection

Wear hand protection

DO NOT use with compressed gas cylinders!

WARNING: To reduce the risk of injury, user must read instruction manual

Caution!

Conforms to relevant legislation and safety standards.


Environmental Protection
Air tools should not be disposed of with household waste. They contain traces of oil and other lubricants. Please recycle where facilities exist. Check with your local authority or retailer for recycling advice.
Technical Abbreviations Key
| n_0 | No load speed |
| n Rated speed | |
| bar Metric unit of pressure | |
| psi Pounds per square inch | |
| ∅ Diameter | |
| min-1 | Operations per minute |
| BSP British Standard Pipe (thread) | |
| cfm Cubic feet per minute | |
| L/min Litres per minute |
Specifications
Operating Pressure Range: 2.0-6.3bar (30-90psi)
Air Consumption:.... approx. 113L/min (4cfm) at 6.3bar (90psi)
Air Inlet:.... ¼" BSP, supplied with two male airline quick connectors EN-6 'UK' and EQ-4 'European' types)
Minimum Hose Diameter: 9.5mm (3/8")
Capacity: 400cm³
Grease Outlet Pressure: approx. 60-190bar (900-2700psi)
Chamber Length: 280mm
Net Weight: 1.45kg
As part of our ongoing product development, specifications of Silverline products may alter without notice.
General Safety Warnings
⚠ WARNING: Failure to follow the warnings and instructions may result in damage to the tool or serious injury.
Save all warnings and instructions for future reference.
WARNING: This tool is not intended for use by persons (including children) with reduced physical or mental capabilities or lack of experience or knowledge unless they have been given supervision or instruction concerning use of the tool by a person responsible for their safety. Children must be supervised to ensure that they do not play with the appliance.
a) Familiarise yourself with the applications, limitations and hazards of the tool.
b) Keep the product in good working order and condition. Take immediate action to repair or replace damaged parts.
c) Use recommended parts only. Unapproved parts may be dangerous and will invalidate the warranty.
d) Use the tool only for its intended purpose.
e) Use appropriate safety equipment including eye protection, respiratory protection and protective gloves.
f) Injury can occur if loose clothing, personal jewellery, neck wear, hair or gloves are not kept away from the tool and its accessories.
g) Keep proper footing and balance at all times. If appropriate secure workpiece in a clamp or vice.
h) Ensure that the tool is disconnected from the air supply before servicing, changing accessories and when not in use.
i) DO NOT allow smoking or open flames in the work area.
j) DO NOT modify the tool. Modifications can reduce the effectiveness of safety measures and increase the risks to the user.
k) DO NOT tamper with or adjust safety valves or other safety features.
I) DO NOT use the tool or accessories if they have been damaged. Inspect tools and accessories before each use. Do not use if damaged or excessively worn.
m) DO NOT use whilst tired or under the influence of drugs, alcohol or medication.
n) Compressed air can cause severe injury.
o) Whipping hoses can cause severe injury. Always check for damaged or loose hoses and fittings.
p) DO NOT direct air flow at yourself, others or animals.
q) Do not exceed the maximum air pressure stated on the tool.
r) Never carry an air tool by the hose.
s) Air tools should only be powered by compressed air at the lowest pressure required by the task to reduce noise and vibration and minimise wear.
t) Hold the tool correctly; be ready to counteract normal or sudden movements such as recoil. Have both hands available.
u) Never use pure oxygen or combustible gases to power an air tool. Air tools are not designed for these power sources and their use creates a fire and explosion hazard.
v) Switch off tool if air / power supply is interrupted.
w) Be aware that air tools may become cold during use, affecting grip, control and susceptibility to vibration-related injury.
IMPORTANT: Even when this tool is used as prescribed it is not possible to eliminate all residual risk factors. If you are in any doubt as to the safe use of this tool, do not use it.
Work area hazards
1) Be aware of slippery surfaces caused by use of the tool and trip hazards caused by the air line. Slips, trips and falls are major causes of injury.
2) Where possible do not obstruct thoroughfares and passageways with air lines or cables. Take appropriate measures to reduce trip risk such as erecting warning signs and fixing cables and air lines in place.
3) The tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electric power.
Product Familiarisation
| 1. Outlet Nozzle |
| 2. Grease Gun Body |
| 3. Trigger |
| 4. Quick Connector |
| 5. Hunger Handle |
| 6. Hunger Release |
| 7. Chamber |
| 8. Flexible Hose |
| 9. Ligid Pipe |
| 10. Coupler |
| 11. Filler Pump Nozzle |
| 12. Bleed Valve |
Intended Use
Grease dispensing gun, powered by compressed air from a compressor, suitable for bulk and cartridge grease.
Not intended for commercial use.
The tool must ONLY be used for its intended purpose. Any use other than those mentioned in this manual will be considered a case of misuse. The operator, and not the manufacturer, shall be liable for any damage or injury resulting from such cases of misuse. The manufacturer shall not be liable for any modifications made to the tool, nor for any damage resulting from such modifications.
Unpacking Your Tool
- Carefully unpack and inspect your tool. Familiarise yourself with all its features and functions.
- Ensure that all parts of the tool are present and in good condition. If any parts are missing or damaged, have such parts replaced before attempting to use this tool.
Before Use
Fitting the quick connector
This tool is supplied with two different male airline quick connectors (Fig. 1):
EQ-4 - commonly used in Europe
EN-6 - mainly used in the UK
- Please choose the connector that is compatible with the airline system you are using, and install as outlined below:
- Apply some PTFE tape (not included) to the screw threads of the Quick Connector (4). This will help to maintain an air-tight seal
Note: Apply PTFE tape tightly and in a clockwise direction, so it does not come off when the thread is screwed into the tool. - Remove the protective plug from the air inlet
- Using a spanner (not included) screw the quick connector into the air inlet located at the base of the handle
- Connect to airline, pressurise carefully and carry out a leak check (e.g. by spraying small amounts of soapy water on to the outside of the connectors)
• Air lines fitted with matching female quick connectors will now be a push fit to the tool
Air supply connection
- This tool should be connected to a clean, dry air supply with inline oiler and water separator
- Do not allow supply pressure to exceed the maximum stated (see 'Specifications')
- Ensure that water is drained from air system daily
- Ensure that all parts of the system (hoses, couplers, etc.) are correctly rated for the air pressure to be used
Setting tool power
- The speed/pressure with which grease is expelled can be adjusted by reducing/increasing the air supply pressure within the range specified in 'Specifications'
Filling with grease
WARNING: Avoid spillages! Clean up spilled grease immediately and DO NOT allow grease to enter the environment. Spilled grease may cause surfaces to become slippery, causing a slipping hazard.
IMPORTANT: When refilling the grease gun, ensure you do not introduce any contaminants which could damage the bearing
- Ensure the grease gun is disconnected from the air supply before you begin
- Unscrew the Chamber (7) from the Grease Gun Body (2)
Installing a cartridge
- Pull the Plunger Handle (5) back so that it is fully extended
- Remove any packaging from the cartridge
- Insert the cartridge fully into the chamber, as directed on the cartridge
- Screw the chamber securely back onto the gun
- Press the Plunger Release (6) to release the plunger mechanism
Filling from a container
- Pull the Plunger Handle (5) back so that it is fully extended
- Use a spatula to pack the grease directly into the chamber, taking care not to accidentally press the Plunger Release (6)
- Once filled, clean any excess from the edge of the chamber
- Screw the chamber securely back onto the gun
- Press the Plunger Release to release the plunger mechanism
Loading from a filler pump
Note: This is general guidance for a filler pump. Read the instructions provided with your filler pump in combination with these when filling.
- Pull the Plunger Handle (5) back so that it is fully extended
- Hold the grease gun vertically so the Filler Pump Nozzle (11) is at the top and the Plunger Release (6) cannot be accidentally operated
- Insert the filler plug on the end of the hose from the filler pump into the Filler Pump Nozzle
- Operate the filler pump pumping mechanism to load the grease
- Stop pumping when the required grease is loaded or if there is noticeable resistance to loading
- Disconnect the filler plug from the Filler Pump Nozzle
- Press the Plunger Release (6) to release the plunger mechanism
Note: When only partially loading the chamber, carefully control the spring plunger mechanism so that when the Plunger Release is pressed, you continue to hold the Plunger Handle in order to control the descent of the plunger mechanism.
Bleeding the grease chamber
• After filling, remove any pockets of air trapped in the chamber:
1. Disconnect from the air supply
2. Check that the plunger is released. If not, depress the Plunger Release (6)
3. Unscrew the Chamber (7) from the Grease Gun Body (2) 1 to 1-1/2 turns
4. Draw back the Plunger Handle (5) fully
5. Push the Plunger Handle all the way in again
6. Retighten the Chamber
7. Depress the Bleed Valve (12) several times to let the air escape
Attaching an extension hose/pipe
The grease gun is supplied with 2 extensions with Couplers (10) attached:
- Flexible Hose (8)
- Rigid Pipe (9)
- Ensure the Outlet Nozzle (1) is clean
- Connect the Flexible Hose/Rigid Pipe by screwing the threaded end into the Outlet Nozzle
- To remove, unscrew it from the Outlet Nozzle
Operation
⚠ WARNING: Ensure you are using the correct grease for the individual application, i.e. the type of grease recommended by the manufacturer of the device to be lubricated (vehicle, machine part, etc.).
WARNING: Avoid spillage! Clean up spilled grease immediately and DO NOT allow grease to enter the environment. Spilled grease may cause surfaces to become slippery, causing a hazard.
WARNING: Always wear protective safety glasses and gloves when using grease guns, as the lubricant will be highly pressurised
-
Connect to suitable air supply - see 'Recommended air supply' (above)
-
Push-fit the Coupler (10) onto the grease nipple of the part to be greased
Note: Make sure grease nipples and fittings are clean before attaching the Coupler
- Pull the Trigger (3) to start dispensing grease
Note: This is a one-shot grease gun, whereby there is a limited amount of grease discharged with every press of the Trigger
-
Repeatedly activate the Trigger until sufficient grease has been dispensed
-
Remove the Coupler from the grease nipple by tilting the Coupler then twisting and pulling back
IMPORTANT: Do not try to disengage the Coupler by pulling straight out
- When you have finished using the grease gun, disconnect the tool from the air supply
WARNING: Be aware that air tools may hold residual pressure after use. Always bleed air pressure from the tool after shutting off air supply.
Maintenance
⚠ WARNING: Always disconnect from the air supply and depressurise before cleaning or carrying out any maintenance.
Cleaning
- Keep your tool clean at all times. Dirt and dust will cause internal parts to wear quickly, and shorten the machine's service life. Clean the body of your machine with a soft brush, or dry cloth
IMPORTANT: There is very little that can go wrong with your air tool and it should be noted that when an air tool fails to work it is generally because the internal workings have corroded due to dirty, wet air and failure to follow the instructions given below.
Daily maintenance procedure
- Disconnect from the air supply
- Pour 2-3 drops of air tool oil into the air intake
- If the machine is in constant use or used for long periods at a time, the above procedure should be repeated up to 3 times per day. Alternatively, fit an inline lubricator. Use air tool oil. DO NOT UNDER ANY CIRCUMSTANCES USE NORMAL ENGINE OIL
• There must be an air filter fitted at all times - Failure to comply with the operating and maintenance instructions may invalidate the guarantee
Storage
- Store this tool carefully in a secure, dry place out of the reach of children
- Store grease guns and cartridges in an upright position
• Cover the Coupler (10) to minimise the risk of accidental contamination
Contact
For technical or repair service advice, please contact the helpline on (+44) 1935 382 222
Web: www.silverlinetools.com
UK Address:
Toolstream Ltd.
Boundary Way
Lufton Trading Estate
Yeovil, Somerset
BA22 8HZ, United Kingdom
EU Address:
Toolstream B.V.
Hogeweg 39
5301 LJ Zaltbommel
The Netherlands
Disposal
- Empty all remaining grease into a sealed container prior to recycling the tool, and dispose of grease according to laws and regulations
- As with other power tools, air tools should not be disposed of with household waste
• Air tools may contain traces of tool oil and other lubricants and so must be recycled accordingly - Contact your local waste disposal authority for information on the correct way to dispose of grease and power tools
Troubleshooting
| Problem Possible Cause Solution | ||
| Tool operating slowly | Pressure incorrect Set the correct air pressure according to the 'Specifications' | |
| Dirt within the mechanism Pour air tool oil into air inlet as per maintenance instructions | ||
| Air blockage Operate tool in short bursts to clear blockage | ||
| Air leak | Check all fittings and hose for air leaks and correct issue by re-tightening, using PTFE tape or replacing | |
| Blockage in gauze mesh filter Remove Quick Connector (4) and clean mesh filter | ||
| Tool seized Dirt or rust in mechanism | Try 'Tool operating slowly' solutions | |
| Tap tool gently with a soft mallet | ||
| Tool will not stop after Trigger (3) is fully released | Throttle valve O-ring or valve seat damaged | Have the tool repaired at an authorised Silverline service centre |
| Gun fails to operate Air pocket Follow 'Bleeding the grease chamber' instructions above | ||
| No grease dispensed Plunger mechanism not released Press the Plunger Release (6) | ||
| Low amount of grease being dispensed | Compressor pressure low | Increase compressor air pressure within the range specified in 'Specifications' |
| Grease level in chamber low Re-fill chamber | ||
| If the above troubleshooting solutions fail, contact your dealer or an authorised Silverline service centre. | ||
Silverline Tools Guarantee
This Silverline product comes with a 3 year guarantee
Register this product at www.silverlinetools.com within 30 days of purchase in order to qualify for the 3 year guarantee. Guarantee period begins according to the date of purchase on your sales receipt.
Registering your purchase
Registration is made at silverlinetools.com by selecting the Guarantee Registration button. You will need to enter:-
- Your personal details
• Details of the product and purchase information
Once this information is entered your guarantee certificate will be created in PDF format for you to print out and keep with your purchase.
Terms & Conditions
Guarantee period becomes effective from the date of retail purchase as detailed on your sales receipt.
PLEASE KEEP YOUR SALES RECEIPT
If this product develops a fault within 30 days of purchase, return it to the stockist where it was purchased, with your receipt, stating details of the fault. You will receive a replacement or refund.
If this product develops a fault after the 30-day period, return it to:
Silverline Tools Service Centre
PO Box 2988
Yeovil
BA21 1WU, UK
The guarantee claim must be submitted during the guarantee period.
You must provide the original sales receipt indicating the purchase date, your name, address and place of purchase before any work can be carried out.
You must provide precise details of the fault requiring correction.
Claims made within the guarantee period will be verified by Silverline Tools to establish if the deficiencies are related to material or manufacturing of the product.
Carriage will not be refunded. Items for return must be in a suitably clean and safe state for repair, and should be packaged carefully to prevent damage or injury during transportation. We may reject unsuitable or unsafe deliveries.
All work will be carried out by Silverline Tools or its authorised repair agents.
The repair or replacement of the product will not extend the period of guarantee
Defects recognised by us as being covered by the guarantee shall be corrected by means of repair of the tool, free of charge (excluding carriage charges) or by replacement with a tool in perfect working order.
Retained tools, or parts, for which a replacement has been issued, will become the property of Silverline Tools.
The repair or replacement of your product under guarantee provides benefits which are additional to and do not affect your statutory rights as a consumer.
What is covered:
- The repair of the product, if it can be verified to the satisfaction of Silverline Tools that the deficiencies were due to faulty materials or workmanship within the guarantee period.
- If any part is no longer available or out of manufacture, Silverline Tools will replace it with a functional replacement part.
What is not covered:
Silverline Tools does not guarantee repairs required as a result of:
- Normal wear and tear caused by use in accordance with the operating instructions e.g. blades, brushes, belts, bulbs, batteries etc.
- The replacement of any provided accessories such as drill bits, blades, sanding sheets, cutting discs and other related items.
- Accidental damage, faults caused by negligent use or care, misuse, neglect, careless operation or handling of the product.
- Use of the product for anything other than normal domestic purposes.
- Change or modification of the product in any way.
- Use of parts and accessories which are not genuine Silverline Tools components.
- Faulty installation (except if installed by Silverline Tools).
- Repairs or alterations carried out by parties other than Silverline Tools or its authorised repair agents.
- Claims other than the right to correction of faults on the tool named in these guarantee conditions are not covered by the guarantee.
Introduction
Silverline Tools Service Centre
PO Box 2988
Yeovil
Silverline Tools Service Centre
PO Box 2988
Yeovil
Silverline Tools Service Centre
PO Box 2988
Yeovil
BA21 1WU, VK
Silverline Tools Service Centre
PO Box 2988
Yeovil
BA21 1WU, GBR
- Ensure the grease gun is disconnected from the air supply before you begin
- Unscrew the Chamber (7) from the Grease Gun Body (2)
Kassetti paigaldamine
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Metallic spray gun with a long probe extending from its tip, shown against a plain background (no text or symbols visible)EN 3 Year Guarantee. Register online within 30 days. Terms and Conditions apply.