CCD4520ProS - Drill SCHEPPACH - Free user manual and instructions

USER MANUAL CCD4520ProS SCHEPPACH

Explanation of the symbols on the equipment

The use of symbols in this manual is intended to draw your attention to possible risks. The safety symbols and the explanations that accompany them must be perfectly understood. The warnings in themselves do not remove the risks and cannot replace correct actions for preventing accidents.

	Caution - Read the operating instructions to reduce the risk of inquiry
	Wear ear-muffs! The impact of noise can cause damage to hearing.
	Wear a breathing mask! Dust which is injurious to health can be generated when working on wood and other materials. Never use the device to work on any materials containing asbestos!
	Wear safety goggles! Sparks generated during working or splinters, chips and dust emitted by the device can cause loss of sight.
	Wear work gloves!
MAX 40°C	Protect rechargeable batteries from temperatures over 40°C
Li-lon	Do not throw rechargeable batteries away with household waste

Table of contents: Page:

1. Introduction 17
2. Device description (Fig. 1) 17
3. Scope of delivery 17
4. Safety information 18
5. Additional Safety Warnings 19
6. Residual risks 20
7. Technical data 20
8. Unpacking
9. Construction 21
10. Installation 21
11. Cleaning 22
12. Storage 22
13. Maintenance 22
14. Disposal and recycling 23
15. Troubleshooting 24

1. Introduction

Manufacturer:

scheppach

we wish you a pleasant and successful working experience with your new scheppach machine.

Note:

According to the applicable product liability law the manufacturer of this device is not liable for damages which arise on or in connection with this device in case of:

• improper handling,
• non-compliance with the instructions for use,
• repairs by third party, non authorized skilled workers,
• installation and replacement of non-original spare parts,
  improper use,
• failures of the electrical system due to the non-compliance with the electrical specifications and the VDE 0100, DIN 57113 / VDE 0113 regulations

Recommendations:

Read the entire text of the operating instructions prior to the assembly and operation of the device.

These operating instructions are intended to make it easier for you to get familiar with your device and utilize its intended possibilities of use.

The operating instructions contain important notes on how to work safely, properly and economically with your machine and how to avoid dangers, save repair costs, reduce downtime, and increase the reliability and working life of the machine.

In addition to the safety regulations contained herein, you must in any case comply with the applicable regulations of your country with respect to the operation of the machine.

Put the operating instructions in a clear plastic folder to protect them from dirt and humidity, and store them near the machine. The instructions must be read and carefully observed by each operator prior to starting the work.

Only persons who have been trained in the use of the machine and have been informed on the related dangers and risks are allowed to use the machine. The required minimum age must be met.

In addition to the safety notes contained in the present operating instructions and the special regulations of your country, the generally recognized technical rules for the operation of wood working machines must be observed.

We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

2. Device description (Fig. 1)

1. Gear selector switch
2. Direction of rotation switch / lock
3. ON / OFF Switch / R.P.M. regulator
4. Belt clip
5. Rechargeable battery pack
6. Battery pack release button
7. LED-light
8. Torque pre selector
9. Drill chuck
10. Fast charger

3. Scope of delivery

• Cordless impact drill
• Translation of original instruction manual
• 2AH battery
• Charger

4. Intended use

The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.

To use the equipment properly you must also observe the safety information, the assembly instructions and the operating instructions to be found in this manual.

All persons who use and service the equipment have to be acquainted with this manual and must be informed about the equipment's potential hazards.

It is also imperative to observe the accident prevention regulations in force in your area.

The same applies for the general rules of health and safety at work.

The manufacturer will not be liable for any changes made to the equipment nor for any damage resulting from such changes.

The machine may be used only with original accessories and original tools of the manufacturer.

The safety-, workplace- and maintenance specifications of the manufacturer as well as the dimensions specified in the technical data must be observed.

Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the equipment is used in commercial, trade or industrial businesses or for equivalent purposes.

The appliance is designed for use by adults. Young people under 16 years of age may only use the appliance under supervision. The manufacturer accepts no liability for damages caused by improper use or incorrect operation of the appliance.

Use this product only as described and for the areas of applications specified. The appliance is not intended for commercial use. Any other usage or modification of the appliance is deemed to be improper and carries a significant risk of accidents. The manufacturer accepts no responsibility for damage(s) attributable to misuse

5. Safety information

WARNING! Read all safety warnings, instructions, illustrations and technical data provided with this power tool.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" used in the safety instructions refers to mains powered power tools (with power cord) and cordless power tools (without power cord).

1) Workplace safety

a. Keep your working area clean and well lit. Untidy or poorly lit working areas can lead to accidents.
b. Do not work with the device in potentially explosive environments in which there are inflammable liquids, gases or dusts. Electrical power tools create sparks, which can ignite dusts or fumes.
c. Keep children and other people away while you are operating the electrical tool. Distractions can cause you to lose control of the device.

2) Electrical safety

a. The connection plug of the electric tool must fit into the socket. The plug may not be modified in any way. Do not use an adaptor plug together with earthed electric tools. Unmodified plugs and suitable sockets reduce the risk of an electric shock.
b. Avoid touching earthed surfaces such as pipes, radiators, ovens and refrigerators with any part of your body. There is an increased risk of electric shock if your body is earthed.
c. Keep the device away from rain or moisture. Water entering an electrical device increases the risk of electric shock.
d. Do not use the mains lead for any purpose for which it was not intended, e.g. to carry the device, to hang up the device or to pull the mains plug out of the mains socket. Keep the mains lead away from heat, oil, sharp edges or moving parts of the device. Damaged or tangled mains leads increase the risk of electric shock.

e. When working outdoors with an electrical power tool always use extension cables that are also approved for use outdoors. The use of an extension cable suitable for outdoor use reduces the risk of electric shock.
f. Use a residual current device (RCD) for protection if operating the electrical power tool in a moist environment is unavoidable. The use of an RCD reduces the risk of electric shock.

3) Personal safety

a. Remain alert at all times, watch what you are doing and always proceed with caution. Do not use the device if you are tired or under the influence of drugs, alcohol or medication. One moment of carelessness when using the device can lead to serious injury.
b. Wear personal protective equipment and always wear safety glasses. The wearing of personal protective equipment such as dust masks, non-slip safety shoes, safety helmets or ear protectors, appropriate to the type of electrical power tool used and work undertaken, reduces the risk of injury.
c. Avoid unintentional operation of the device. Check that the electrical power tool is switched off before you connect it to the mains, pick it up or carry it. Accidents can happen if you carry the device with your finger on the ON/OFF switch or with the device switched on.
d. Remove any setting tools or spanners before you switch the device on. A tool or spanner left attached to a rotating part of a device can lead to injury.
e. Avoid placing your body in an unnatural position. Keep proper footing and balance at all times. By doing this you will be in a better position to control the device in unforeseen circumstances.
f. Wear suitable clothing. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves clear of moving parts. Loose clothing, jewellery or long hair can become trapped in moving parts.
g. If vacuum dust extraction and collection devices are fitted do not forget to check that they are properly connected and correctly used. The use of these devices reduces the hazard presented by dust.
h. Do not let familiarity gained from frequent use of the tool allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

1. Careful handling and use of electrical power tools

a. Do not overload the device. Always use an electrical power tool that is intended for the task you are undertaking. By using the right electrical power tool for the job you will work more safely and achieve a better result.
b. Do not use an electrical power tool if its switch is defective. An electrical power tool that can no longer be switched on and off is dangerous and must be repaired.
c. Pull the mains plug from the socket before you make any adjustments to the device, change accessories or when the device is put away. This precaution is intended to prevent you from unintentionall starting the device.
d. When not in use always ensure that electrical power tools are kept out of reach of children. Do not let anyone use the device if he or she is not familiar with it or has not read the instructions and advice. Electrical power tools are dangerous when they are used by inexperienced people.
e. Look after the device carefully. Check that moving parts are working properly and move freely. Check for any parts that are broken or damaged enough to detrimentally affect the functioning of the device. Have damaged parts repaired before you use the device. Many accidents have their origins in poorly maintained electrical power tools.
f. Keep cutting tools clean and sharp. Carefully maintained cutting tools with sharp cutting edges are less likely to jam and are easier to control.
g. Use the electrical power tool, accessories, inserted tools etc. in accordance with these instructions and advice, and the stipulations drawn up for this particular type of device. In doing this, take into account the working conditions and the task in hand. The use of electrical power tools for purposes other than those intended can lead to dangerous situations.
h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the power tool in unexpected situations.

5) Service

a. Have your power tool repaired by qualified specialists only, and always use original spare parts for repair. This is to maintain the safety of the power tool.

6. Additional SafetyWarnings

Safety advice relating to cordless drill drivers

• Hold the device by the insulated handle surfaces when you are undertaking work where there is the danger of the screw striking hidden electricity cables or the device's mains lead. Contact of the screw with a live wire could cause metal parts of the device to become live and lead to electric shock.
• Children or persons who lack the knowledge or experience to use the device or whose physical, sensory or intellectual capacities are limited must never be allowed to use the device without supervision or instruction by a person responsible for their safety. Children must never be allowed to play with the device.
• Securely support the workpiece. A workpiece held in a clamp or vice is kept more securely in place than one held by your hand.

POISONOUS DUSTS!

Harmful / noxious dusts generated from your work represent a risk to the health of the person operating the device and to anyone near the work area. Wear safety glasses and a dust mask! Do not drill any material containing asbestos. Asbestos is a known carcinogen.

Hold the electrical power tool firmly. High reaction torques may occur momentarily during tightening or loosening of screws.

If the inserted tool jams, switch off the electrical power tool immediately. Be prepared for high reaction torques as they may cause kickback. The inserted tool may jam if the electrical power tool is overloaded or is held at an angle to the workpiece.

Before you carry out any tasks on the device, transport or store it, make sure that the direction of rotation switch is in the middle position (lock). To prevent the device from starting up unintentionally.

Attention - Service lines!

Danger! Take steps to ensure that you do not hit upon any service lines (electricity, gas, water) when working with electrical appliances. Check, if need be with a service line detector, before you start to cut or bore into a surface.

Information on the rechargeable battery

• Please observe the operating manual for the rechargeable batteries.

Information on the charging unit and charging process

• Please observe the operating manual for the charging unit.

Careful handling and use of battery devices

• Charge the batteries only in chargers that are recommended by the manufacturer. Risk of fire if a charger that is suitable for a specific type of battery is used with other batteries.
• In the power tools, use only the batteries designed for the purpose. The use of other batteries may result in injuries and risk of fire.
• Keep the unused battery away from paper clips, coins, keys, nails, screws and other small metal objects, which could cause bridging of the contacts. A short circuit between the battery contacts may cause burns or fire.
• If used incorrectly, liquid may leak from the battery. Avoid contact with this. In the event of accidental contact, rinse off with water. If the liquid gets into eyes, seek medical assistance. Leaking battery fluid may cause skin irritations or burns.
• Ensure that the device is switched off before inserting the battery. Inserting a battery into a power tool that is switched on may result in accidents.
• Recharge the batteries indoors only because the battery charger is designed for indoor use only. Risk of electric shock.
• To reduce the electric shock hazard, unplug the battery charger from the mains before cleaning the charger.
• Do not subject the battery to strong sunlight over long periods and do not leave it on a heater. Heat damages the battery and there is a risk of explosion.
• Allow a hot battery to cool before charging.
• Do not open up the battery and avoid mechanical damage to the battery. Risk of short circuit and fumes may be emitted that irritate the respiratory tract. Ensure fresh air and seek medical assistance in the event of discomfort.
• Do not use non-rechargeable batteries. This could damage the appliance.

Warning! This electric tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the electric tool.

7. Residual risks

The machine has been built according to the state of the art and the recognised technical safety requirements. However, individual residual risks can arise during operation.

• Health hazard due to electrical power, with the use of improper electrical connection cables.
• Furthermore, despite all precautions having been met, some non-obvious residual risks may still remain.
• Residual risks can be minimised if the "safety instructions" and the "Proper use" are observed along with the whole of the operating instructions.
• Avoid accidental starting of the machine: the operating button may not be pressed when inserting the plug in an outlet. Use the tool that is recommended in this manual.. This ensures that your machine performs optimally.
• Hands may never enter the processing zone when the machine is in operation.

8. Technical data

Cordless drill:

Nominal voltage: 20V

Idle-running speed:

1st gear: max. 0 - 450 min

Idle-running speed:

2nd gear: max. 0 - 1600 min

Punching power: 0 - 19200 bpm

Max. torque: 45 Nm

Drill chuck

clamping range: max. 13 mm

Weight: 1,1 kg

Subject to technical changes!

Noise and vibration

Warning: Noise at the workplace can exceed 85 dB (A). In this case, noise protection measures are necessary for the user (wear hearing protection!).

Noise output in dB

• Open the packaging and remove the device carefully.
• Remove the packaging material as well as the packaging and transport bracing (if available).
• Check that the delivery is complete.
• Check the device and accessory parts for transport damage. Inform the transport agent immediately of any faults. Later complaints cannot be considered.

• If possible, store the packaging until the warranty period has expired.

• Familiarize yourself with the machine with the help of the operating instructions manual before using it.

• Use only original parts for accessories as well as consumables and spare parts. Spare parts can be obtained from your scheppach retailer.
• Please quote our article numbers as well as type and production year in all your orders.

ATTENTION!

The device and packaging materials are not toys! Children must not be allowed to play with plastic bags, film and small parts! There is a risk of swallowing and suffocation!

10. Construction

Warning!

Always remove the battery pack before making adjustments to the equipment.

11. Installation

Important!

You must fully assemble the appliance before using it for the first time!

To ensure that the Li battery pack provides long service you should take care to recharge it promptly. You must recharge the battery pack when you notice that the power of the cordless equipment drops.

Charging the battery pack

DANGER OF ELECTRIC SHOCK! Before cleaning or servicing the charging station or the battery pack always ensure that the plug is not in the mains socket.

Note! A new battery pack, or one that has not been in use for an extended period, must be charged up before the first / renewed usage. The battery pack attains its full capacity after ca. 3-5 charging cycles.

CAUTION! Always ensure the plug is removed from the mains socket before inserting a battery pack into, or removing one from, the charging station.

Never charge the battery pack if the ambient temperature is less than 10^ or greater than 40^ .

Insertion / removal of a batterypack into the appliance

Ensure that the appliance is switched off before inserting the battery. The insertion of a battery into an electrical appliance that is switched on can lead to accidents.

Inserting the rechargeable battery pack:

Move the rotation switch (2) into the middle position (lock) and push the rechargeable battery pack (5) into the handle until it engages.

Removing the rechargeable battery pack:

Press the release button (6) and remove the rechargeable battery pack.

Used batteries

If a fully recharged battery lasts for considerably shorter operating times, the battery is used up and needs to be replaced. Only use an OEM battery pack replacement available from our Customer Service.

Changing tools

• Your cordless electric drill / screwdriver has a fully automatic spindle lock and is fitted with an enclosed keyless chuck incorporating the latest technology. Once the motor has come to a halt, the drive shaft is automatically locked, so that the chuck (9) can be opened simply by turning it. After you have inserted the required bit and fixed it in place by turning the chuck, you can immediately continue working. The spindle lock releases itself automatically when the motor is started (by operation of the ON / OFF switch (3)).

Torque pre-selection

• You can adjust the torque by using (8) torque preselection.
• Select a low setting for small screws, soft workmaterial.
• Select a high setting for large screws, hard work materials and for the extraction of screws.
• For drilling, push the selector to the setting for drilling, in that you adjust the torque pre-selector to the position.
• For drilling tasks, also push the gear selector switch (1) to the front (Position: 2).

2 Gear Drive

CAUTION! Move the gear selector switch (1) only after the device has come to a standstill. Failure to observe this advice may result in damage to the device. In the first gear (Gear selector switch (1) in Position: 1) This setting is intended for use with all screwing tasks and for accessories (see example Fig. B). In the second gear (Gear selector switch (1) in Position: 2) for the carrying out of drilling tasks (see example Fig. A).

Installation

Switching On/Off

Switching on:

To start the appliance squeeze on the ON/OFF switch (3) and then keep it pressed down. The LED working light (7) comes on with a slightly or fully pressed ON/OFF switch (3) and illuminates the working area in poor lighting conditions.

Switching off:

To stop the appliance, release the ON / OFF switch (3).

Adjusting the speed

The ON/OFF switch (3) has a variable speed control device. Slight pressure on the ON/OFF switch (3) will cause the rotation speed to slow down. With increased pressure, the rotational speed will increase.

Note: The integrated engine brake means that the device will come to a fast standstill.

Switching direction of rotation

To switch the direction of rotation, push the direction of rotation switch (2) to either the right or to the left.

Tips and Tricks

Before you use the appliance, check to see that the screw or drill bit is properly fitted, i.e. located centrally in the chuck. Screw bits are designated with their dimensions and their shape. If you are unsure, always try the particular screw bit out to see whether it sits in the screw head without any free play.

Torque:

Smaller screws and bits in particular can be easily damaged if you adjust the appliance with too high a torque and/or rotation speed.

Hard screwdriving conditions (into metal):

Particularly high torques can occur, for example with metal screws tightened by socket tool bits. Select a lower rotation speed.

Soft screwdriving conditions (e.g. into soft wood):

You should also select a low speed in order not to damage the wood workpiece surface through contact with the metal screw head.

Use a countersinker.

When drilling into wood, metal and other materials, take note of the following advice: With small diameter drill bits use a high drill speed. For large diameter drill bits, use a low drill speed. For hard materials, select a low drill speed. For soft materials, select a high drill speed. Secure or fix down the workpiece (if possible) in a clamp or vice.

Mark the intended position of the hole with a centre punch or a nail and select a low drill speed for drilling.

Take the rotating drill bit out of the hole frequently so that swarf or drill dust can be re-moved and the hole and tool is ventilated.

Drilling in metal:

Use a metal drill bit (HSS). For the best results, you should cool the bit with oil.

Metal drill bits can also be used to drill into plastic.

Drilling in stone:

Use a circular shafted masonry drill bit with a hardened metal tip.

Drilling in wood:

Normally you should use a wood drill with a centring point. For deep holes, use an auger type bit. For large diameter holes, use a forstner bit. You can screw small screws into soft wood without the need for pre-drilling.

12. Cleaning

Danger!

Always pull out the battery pack before starting any cleaning work.

• Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
• We recommend that you clean the device immediately each time you have finished using it.
• Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the device. The ingress of water into an electric tool increases the risk of an electric shock.

13. Storage

Store the device and its accessories in a dark, dry and frost-proof place that is inaccessible to children. The optimum storage temperature is between 5 and 30^ . Store the electrical tool in its original packaging. Cover the electrical tool in order to protect it from dust and moisture. Store the operating manual with the electrical tool.

14. Maintenance

There are no parts inside the equipment which require additional maintenance.

Service information

Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consumables. Wear parts*: carbon brushes

• Not necessarily included in the scope of delivery!

15. Disposal and recycling

The equipment is supplied in packaging to prevent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Defective components must be disposed of as special waste. Ask your dealer or your local council.

Old devices must not be disposed of with household waste!

This symbol indicates that this product must not be disposed of together with domestic waste in compliance with the Directive (2012/19/EU) pertaining to waste electrical and electronic equipment (WEEE). This product must be disposed of at a designated collection point. This can occur, for example, by handing it in at an authorised collecting point for the recycling of waste electrical and electronic equipment. Improper handling of waste equipment may have negative consequences for the environment and human health due to potentially hazardous substances that are often contained in electrical and electronic equipment. By properly disposing of this product, you are also contributing to the effective use of natural resources. You can obtain information on collection points for waste equipment from your municipal administration, public waste disposal authority, an authorised body for the disposal of waste electrical and electronic equipment or your waste disposal company.

Batteries and rechargeable batteries do not belong in the household waste!

As the consumer you are required by law to bring all batteries and rechargeable batteries, regardless whether they contain harmful substances* or not, to a collection point run by the local authority or to a retailer, so that they can be disposed in environmentally friendly manner.

*labelled with: Cd = cadmium, Hg = mercury, Pb = lead

16. Troubleshooting

The table below contains a list of fault symptoms and explains what you can do to remedy the problem if your equipment fails to work properly. If the problem still persists after working through the list, please contact your nearest service workshop.

Fault Possible cause Remedy
Device does not start	Battery empty Charge battery
	Battery defective	Check the battery, have it repaired by a certified electrician if necessary
	On/off switch defective Repair by an authorised service centre
	Motor defective Repair by an authorised service centre
Motor stops during operation	Battery empty Charge battery
	Battery not inserted correctly Re-insert battery
	Battery defective Clean contacts, replace original battery
Reduced power	Battery depleted Replace battery
	Battery not fully charged Charge battery

CE - Declaration of Conformity

2014/29/EU		2004/22/EC	89/686/EC_96/58/EC	2000/14/EC_2005/88/EC
X	2014/35/EU	2014/68/EU	90/396/EC	Annex V
X	2014/30/EU	X 2011/65/EU*		Annex VI Noise: measured Lw= xx dB(A); guaranteed Lw= xx dB(A) P = xx KW; L/Ø = cm Notified Body: Notified Body No.:
x 2006/42/EC				2010/26/EC
	Annex IV Notified Body: Notified Body No.: Certificate No.:			Emission. No:

Standard references:

EN 62841-1:2015; EN 62841-2-1:2018; EN 55014-1:2017; EN 55014-2:2015; AfPS GS 2014:1

This declaration of conformity is issued under the sole responsibility of the manufacturer.

The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

Subject to change without notice

Documents registrar: Thomas Schuster

Günzburgr Str. 69, D-89335 Ichenhausen