VR001G - Uncategorized MAKITA - Free user manual and instructions

USER MANUAL VR001G MAKITA

Vibration head diameter -

• Supplied as optional accessories ø32 mm / ø38 mm ø32 mm ø38 mm Flexible shaft lengths (Country specic)

• Supplied as optional accessories

Overall length (with battery case L) 296 mm *

without exible shaft

with 1.2 m exible shaft

• Due to our continuing program of research and development, the specications herein are subject to change without notice.

• Specications may di󰀨er from country to country.

• The net weight value includes the lightest and heaviest combination of the attachment(s) for normal and safe use and battery cartridge(s) which are specied in the instruction manual. Applicable battery cartridge and charger Battery cartridge BL4020 / BL4025 / BL4040* / BL4040F* / BL4050F* / BL4080F*

• : Recommended battery Charger DC40RA / DC40RB / DC40RC / DC40WA / BCC01 / BCC02

• Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.

WARNING: Only use the battery cartridges and chargers listed above. Use of any other battery cartridges

and chargers may cause injury and/or re. Recommended cord connected power source Portable power pack PDC01 / PDC1200 / PDC1500

• The cord connected power source(s) listed above may not be available depending on your region of residence.

• Before using the cord connected power source, read instruction and cautionary markings on them. Symbols The followings show the symbols which may be used for the equipment. Be sure that you understand their meaning before use. Read instruction manual. Do not use the tool in the rain. Do not clean the tool with water. Do not operate the tool outside of concrete.7 ENGLISH Ni-MH Li-ion Only for EU countries Due to the presence of hazardous com- ponents in the equipment, waste electrical and electronic equipment, accumulators and batteries may have a negative impact on the environment and human health. Do not dispose of electrical and electronic appliances or batteries with household waste! In accordance with the European Directive on waste electrical and electronic equip- ment and on accumulators and batteries and waste accumulators and batteries, as well as their adaptation to national law, waste electrical equipment, batteries and accumulators should be stored separately and delivered to a separate collection point for municipal waste, operating in accor- dance with the regulations on environmen- tal protection. This is indicated by the symbol of the crossed-out wheeled bin placed on the equipment. Intended use The tool is intended for removing bubbles from concrete when casting concrete. Noise The typical A-weighted noise level determined accord- ing to ENIEC62841-2-12: Model VR001G Sound pressure level (L

) : 70 dB(A) or less Uncertainty (K) : 3 dB(A) The noise level under working may exceed 80 dB (A). NOTE: The declared noise emission value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another. NOTE: The declared noise emission value(s) can also be used in a preliminary assessment of exposure.

WARNING: Wear ear protection.

WARNING: The noise emission during actual

use of the power tool can di󰀨er from the declared total value(s) depending on the ways in which the tool is used.

WARNING: Be sure to identify safety mea-

sures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched o󰀨 and when it is running idle in addition to the trigger time). Vibration The continuous vibration total value (tri-axial vector sum) determined according to ENIEC62841-2-12: Model VR001G Work mode: load with exible hose Vibration emission (a

Model VR003G Work mode: load with exible hose Vibration emission (a

Model VR004G Work mode: load with exible hose Vibration emission (a

NOTE: The declared vibration total value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another. NOTE: The declared vibration total value(s) can also be used in a preliminary assessment of exposure.

WARNING: The vibration emission during

actual use of the power tool can di󰀨er from the declared total value(s) depending on the ways in which the tool is used.

WARNING: Be sure to identify safety mea-

sures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched o󰀨 and when it is running idle in addition to the trigger time). The following shows the mean values of the peak ampli- tude of the acceleration from repeated shock vibrations,

, with corresponding uncertainty (K) determined according to ENIEC62841-2-12. Model VR001G Work mode: load with exible hose

Model VR003G Work mode: load with exible hose

Model VR004G Work mode: load with exible hose

NOTE: These declared values should not be used to determine hand arm vibration exposure. Declarations of Conformity For European countries only The EU Declaration of Conformity can be accessed from the following URL.8 ENGLISH https://support.makita.biz/doc/doc_index.html For the UK The Declaration of conformity is included in Annex A to this instruction manual. SAFETY WARNINGS General power tool safety warnings WARNING Read all safety warnings, instruc- tions, illustrations and specications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, re and/or serious injury. Save all warnings and instruc- tions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. Cordless concrete vibrator safety warnings

1. Always keep your hands and face away from

vibrating head when operating.

2. Switch o󰀨 the tool immediately if you notice

abnormal noise or something faulty during operation.

3. Inspect the tool carefully for breakage, cracks

or deformation if you accidentally drop it or strike it against something.

4. Do not carry the tool with nger on switch.

5. Do not set the tool down and switch it on. The

vibrating head may whip around out of control and cause an accident.

6. Be careful not to allow water, wet concrete or

the like to get into the tool. Do not let the tool fall into wet concrete.

7. Insert the vibrating head carefully between

iron/steel frames or reinforcing rods not to come in contact with them.

8. Do not crush or twist the exible hose.

9. Do not overly bend the exible hose.

10. Use a wet cloth or the like to carefully wipe

o󰀨 any wet concrete left on the tool after use. Extra care should be given to thorough clean- ing of the vents, switch area, cover openings, etc.

11. Do not use the tool in the rain. Do not clean the

12. After operating the tool, switch o󰀨 the tool

and wait until the vibration of the exible shaft stops completely before putting down the tool.

13. After operating the tool, do not touch the

vibrating part as it may be extremely hot and could burn your skin.

14. Do not operate the tool outside of concrete.

The vibrating part is cooled down by inserting the vibrating part into concrete.

15. If the power is cut o󰀨 due to power failure

or the disconnection of power plug, set the switch to the o󰀨 position. SAVE THESE INSTRUCTIONS.

WARNING: DO NOT let comfort or familiarity

with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury. Important safety instructions for battery cartridge

1. Before using battery cartridge, read all instruc-

tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble or tamper with the battery

cartridge. It may result in a re, excessive heat, or explosion.

3. If operating time has become excessively

shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them

out with clear water and seek medical atten- tion right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any con- ductive material. (2) Avoid storing battery cartridge in a con- tainer with other metal objects such as nails, coins, etc. (3) Do not expose battery cartridge to water or rain. A battery short can cause a large current ow, overheating, possible burns and even a breakdown.

6. Do not store and use the tool and battery car-

tridge in locations where the temperature may reach or exceed 50 °C (122 °F).

7. Do not incinerate the battery cartridge even if

it is severely damaged or is completely worn out. The battery cartridge can explode in a re.

8. Do not nail, cut, crush, throw, drop the battery

cartridge, or hit against a hard object to the battery cartridge. Such conduct may result in a re, excessive heat, or explosion.

9. Do not use a damaged battery.

10. The contained lithium-ion batteries are subject

to the Dangerous Goods Legislation require- ments. For commercial transports e.g. by third parties, forwarding agents, special requirement on pack- aging and labeling must be observed.9 ENGLISHFor preparation of the item being shipped, consult-ing an expert for hazardous material is required. Please also observe possibly more detailed national regulations. Tape or mask o󰀨 open contacts and pack up the battery in such a manner that it cannot move around in the packaging.11. When disposing the battery cartridge, remove it from the tool and dispose of it in a safe place. Follow your local regulations relating to disposal of battery.12. Use the batteries only with the products specied by Makita. Installing the batteries to non-compliant products may result in a re, exces-sive heat, explosion, or leak of electrolyte.13. If the tool is not used for a long period of time, the battery must be removed from the tool.14. During and after use, the battery cartridge may take on heat which can cause burns or low temperature burns. Pay attention to the han-dling of hot battery cartridges.15. Do not touch the terminal of the tool imme-diately after use as it may get hot enough to cause burns.16. Do not allow chips, dust, or soil stuck into the terminals, holes, and grooves of the battery cartridge. It may cause heating, catching re, burst and malfunction of the tool or battery car-tridge, resulting in burns or personal injury.17. Unless the tool supports the use near high-voltage electrical power lines, do not use the battery cartridge near high-voltage electri-cal power lines. It may result in a malfunction or breakdown of the tool or battery cartridge.18. Keep the battery away from children. SAVE THESE INSTRUCTIONS. CAUTION: Only use genuine Makita batteries. Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing res, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger. NOTICE: Makita is not responsible for any accidents resulting from the use of non-genuine Makita batter-ies or batteries that have been modied. Genuine Makita batteries have been rigorously evaluated for compatibility with Makita tools and chargers, in line with applicable legislation and safety standards. Tips for maintaining maximum battery life 1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.2. Never recharge a fully charged battery car-tridge. Overcharging shortens the battery service life.3. Charge the battery cartridge with room tem-perature at 10 °C - 40 °C (50 °F - 104 °F). Let a hot battery cartridge cool down before charging it.4. When not using the battery cartridge, remove it from the tool or the charger.5. Charge the battery cartridge if you do not use it for a long period (more than six months). FUNCTIONAL DESCRIPTION CAUTION: Always be sure that the tool is switched o󰀨 and the battery cartridge is removed before adjusting or checking function on the tool. Replacing battery case Optional accessory ► Fig.1: 1. Standard equipped battery case 2. Screws 3. Housing1. Open the standard equipped battery case while pressing the buttons on sides of the case.2. Loosen the screws securing the standard equipped battery case, and slide the battery case o󰀨 along the housing.3. Slide an optional battery case into the tool. Open the case while pressing the buttons on sides of the case. Then tighten the screws to secure it in place. ► Fig.2: 1. Optional battery case 2. Screws

4. Close the battery case securely.

Installing and removing battery cartridge CAUTION: Before installing and removing battery cartridge, always make sure to set the switch trigger back into the “OFF” position by pulling the switch trigger fully and releasing it. CAUTION: Hold the tool and the battery car- tridge rmly when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge rmly may cause them to slip o󰀨 your hands and result in damage to the tool and battery cartridge and a personal injury. CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you. CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly. CAUTION: Take care not to trap your ngers between the battery case and its front cover while installing and removing battery cartridge. Installation

1. Open the battery case while pressing the buttons on sides of the battery case.

► Fig.3: 1. Battery case 2. Buttons

2. Insert a battery cartridge in place aligning its10 ENGLISH

tongue with the groove on the tool. If you can see the red indicator as shown in the gure, it is not locked completely. ► Fig.4: 1. Red indicator 2. Battery cartridge

3. Close the battery case securely.

1. Open the battery case while pressing the buttons

on sides of the battery case.

2. Slide the battery cartridge o󰀨 from the tool while

pressing the button on front of the battery cartridge. ► Fig.5: 1. Button 2. Battery cartridge

3. Close the battery case securely.

For cord connected power source Optional accessory Replace the standard equipped battery case with an optional battery case H before installation. Installation

1. Open the battery case while pressing the buttons

on sides of the battery case.

2. Insert a battery adapter in place aligning its tongue

with the groove on the tool. If you can see the red indi- cator as shown in the gure, it is not locked completely. ► Fig.6: 1. Red indicator 2. Battery adapter

3. Open the rubber sealing grommet in the battery

case. Make sure to squeeze the rubber sealing grommet out of the round hole rim from inside the front cover of the case. ► Fig.7: 1. Rubber sealing grommet 2. Front cover

4. Pass the adapter plug and plug cord through the

round hole in the battery case. ► Fig.8: 1. Adapter plug 2. Plug cord 3. Battery adapter

5. Close the battery case securely.

6. Place the rubber sealing grommet back in place.

1. Open the battery case while pressing the buttons

on sides of the battery case.

2. Open the rubber sealing grommet in the battery

case. Make sure to squeeze the rubber sealing grommet out of the round hole rim from inside the front cover of the case. ► Fig.10: 1. Rubber sealing grommet 2. Front cover

3. Pull the adapter plug and plug cord out through

the round hole in the battery case.

4. Slide the battery adapter o󰀨 from the tool while

pressing the button on front of the battery adapter.

5. Close the battery case securely.

Indicating the remaining battery capacity Press the check button on the battery cartridge to indi- cate the remaining battery capacity. The indicator lamps light up for a few seconds. ► Fig.11: 1. Indicator lamps 2. Check button Indicator lamps Remaining capacity Lighted O󰀨 Blinking 75% to 100% 50% to 75% 25% to 50% 0% to 25% Charge the battery. The battery may have malfunctioned. NOTE: Depending on the conditions of use and the ambient temperature, the indication may di󰀨er slightly from the actual capacity. NOTE: The rst (far left) indicator lamp will blink when the battery protection system works. Tool / battery protection system The tool is equipped with a tool/battery protection sys- tem. This system automatically cuts o󰀨 power to the motor to extend tool and battery life. The tool will auto- matically stop during operation if the tool or battery is placed under one of the following conditions: Overload protection When the tool or battery is operated in a manner that causes it to draw an abnormally high current, the tool stops automatically. In this situation, turn the tool o󰀨 and stop the application that caused the tool to become overloaded. Then turn the tool on to restart. NOTE: If the tool does not restart smoothly, cease operation for a period longer than one minute, or remove the battery cartridge from the tool and place it back in the tool before a restart. Overheat protection When the tool or battery is overheated, the tool stops automatically. In this case, let the tool and battery cool before turning the tool on again. Overdischarge protection When the battery capacity is not enough, the tool stops automatically. In this case, remove the battery from the11 ENGLISH tool and charge the battery. Protections against other causes Protection system is also designed for other causes that could damage the tool and allows the tool to stop automatically. Take all the following steps to clear the causes, when the tool has been brought to a temporary halt or stop in operation.

1. Make sure that all switch(es) is/are in the o󰀨 posi-

tion, and then turn the tool on again to restart.

2. Charge the battery(ies) or replace it/them with

recharged battery(ies).

3. Let the tool and battery(ies) cool down.

If no improvement can be found by restoring protection system, then contact your local Makita Service Center. Switch action CAUTION: Before installing the battery car- tridge into the tool, always make sure that the switch trigger actuates properly and returns to the "OFF" position by fully pulling and releasing it. CAUTION: Switch can be locked in "ON" posi- tion for ease of operator comfort during extended use. Apply caution when locking tool in "ON" position and maintain rm grasp on tool. CAUTION: Do not install the battery cartridge with the lock button engaged. CAUTION: When not operating the tool, depress the trigger-lock button from side to lock the switch trigger in the OFF position. To prevent the switch trigger from accidentally pulled, the trigger-lock button is provided. To start the tool, depress the trigger-lock button from A ( ) side and pull the switch trigger. Release the switch trigger to stop. After use, depress the trigger-lock button from B ( ) side. ► Fig.12: 1. Switch trigger 2. Trigger-lock button For continuous operation, depress the lock button while pulling the switch trigger, and then release the switch trigger. To stop the tool, pull the switch trigger fully, then release it. ► Fig.13: 1. Switch trigger 2. Lock button Mode selector The speed (frequency) of vibrations can be changed in two levels using the mode selector. Press the mode button to toggle the vibrations in normal mode (1) and power mode (2). Either of the two indica- tors for the mode you select lights up. ► Fig.14: 1. Normal mode indicator (1) 2. Power mode indicator (2) 3. Mode button Mode (Indi- cation number) Vibrations per minute Application Normal mode (1) 12,000 min

For formwork and surface vibrating operations; Commonly used in precast con- crete construction, small pours that require a minimal amount of vibration, patching and repairing work with precise operation. Power mode (2) 15,500 min

For vibrations at larger pours; Ideal for pours with a greater sur- face area, such as construction joints, slab consolidation, where the operator moves around to cover the entire area. NOTE: The mode you select will be saved automat- ically when the tool is powered o󰀨. The tool restarts in the same mode as it previously used when turned on again. NOTE: When the battery protection system works, the mode indicators turn o󰀨. NOTE: When the remaining battery capacity becomes low, either of the two indicators for the mode you are currently using will blink. The timing, at which the lamp starts blinking depends on the temperature at work place and the battery cartridge conditions. Accidental restart preventive function If you install the battery cartridge while pulling the switch trigger, the tool does not start. To start the tool, release the switch trigger, and then pull the switch trigger again. When the lock button is engaged, pull the switch trigger fully and release it to exit the lock. Then pull the switch trigger again. Electronic function The tool is equipped with the following electronic func- tion for easy operation. Constant speed control Possible to perform a stable operation, because the speed (frequency) of vibrations is kept constant even under the loaded condition. ASSEMBLY CAUTION: Always be sure that the tool is switched o󰀨 and the battery cartridge is removed before carrying out any work on the tool.12 ENGLISH Installing and removing exible shaft Optional accessory Installation

1. Pull the exible core shaft reasonably straight out

of the outer casing. ► Fig.15: 1. Flexible core shaft 2. Outer casing

2. Hold the drive shaft in the tool still using the

wrench provided. Then hand thread the end tting of the exible core shaft onto the solid drive shaft in the tool. ► Fig.16: 1. Drive shaft 2. End tting 3. Flexible core shaft

3. Fasten the end tting of the exible core shaft up

tightly using a pair of pliers. ► Fig.17

4. Hand thread the coupling of the outer casing onto

the male thread of the tool. ► Fig.18: 1. Coupling 2. Outer casing 3. Male thread ► Fig.19: 1. Outer casing 2. Flexible core shaft NOTE: The coupling does not reach or t securely onto the male thread of the tool, when the top of the exible core shaft is not t into the slot in the vibration head. To t them fully, pull the outer casing further towards the tool while hand-turning the exible core shaft. CAUTION: Do not force the exible core shaft into the outer casing. Do not operate the tool with the battery to t the exible shaft. Such actions may cause personal injury or damage to the exible core shaft.

5. Knock each of the three corners of triangular

coupling with a hammer a few times in random order to secure assembly. ► Fig.20 Uninstallation Follow the installation steps in reverse order. Installing shoulder strap Optional accessory

WARNING: Always remove the shoulder strap

from the tool while wearing portable power packs. Wearing multiple harnesses and straps may impair the chances to take the equipment o󰀨 quickly in a case of emergency and result in personal injury.

WARNING: Do not use the parts for attaching

the shoulder strap for other purposes, such as the fall prevention at high location. If the parts for attaching the shoulder strap are used for other purposes, excessive load may break them and cause serious injury to the operator and person around/ underneath the operator. CAUTION: Be sure to attach the hooks of the shoulder strap to the tool securely. If the hooks are attached incompletely, they may come o󰀨 and cause injury. CAUTION: Be sure to use the shoulder strap dedicated to this tool. Using other shoulder strap may cause an injury. Hang the hooks of the shoulder strap over the hanging holes on top of the tool. ► Fig.21: 1. Shoulder strap 2. Hook 3. Hanging hole OPERATION CAUTION: Put the shoulder strap on the shoulder, and hold the tool rmly with both hands. NOTICE: At the very beginning of operation, the exible shaft tends to vibrate at a higher ampli- tude. The tool will restore the normal amplitude after you squeeze and release the switch trigger a few times repeatedly. Hold the tool rmly. ► Fig.22 Make sure to throw in and keep the vibration head stand straight during operation. Use the tool within the e󰀨ective vibration ranges at equidistant intervals. The e󰀨ective air bubble removal range is approximately ten times the diameter of vibration head. ► Fig.23 ► Fig.24 NOTICE: Do not use the tool to move concrete in the formwork. The mortar will just move away and the coarse aggregate will remain, causing segregation. ► Fig.25 E󰀨ective leveling and removal of air bubbles Removal of the air bubbles is complete after you have worked the tool throughout each e󰀨ective range, the concrete stops shrinking, and the mortar has risen evenly to the surface, giving o󰀨 a light appearance. Gently remove the operating tool not to leave holes. When using the tool on slope, always operate it from the bottom at the beginning. If you operate the tool from the top, the mortar will separate and eventually slide to the bottom. ► Fig.26 ► Fig.2713 ENGLISH NOTE: Vibrating too long in a single place causes concrete segregation. NOTE: When the coarse aggregate segregates when placing concrete, shovel out the coarse aggregate and put it where there is plenty of mortar. Then use the tool on it. Don't leave coarse aggregate in the segregated condition. ► Fig.28 MAINTENANCE CAUTION: Always be sure that the tool is switched o󰀨 and the battery cartridge is removed before attempting to perform inspection or maintenance. NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result. NOTICE: Avoid cleaning the tool in water. Water will get into the motor housing and cause motor failure. NOTICE: Use a wet cloth or the like to carefully wipe o󰀨 any wet concrete left on the tool after use. Extra care should be given to thorough cleaning of the vents, switch area, cover open- ings, etc. To maintain product SAFETY and RELIABILITY, repairs and any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts. OPTIONAL ACCESSORIES CAUTION: These accessories or attachments are recommended for use with your Makita tool specied in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose. If you need any assistance for more details regard- ing these accessories, ask your local Makita Service Center.

• ø32 mm x 1.2 m exible shaft

• ø32 mm x 1.7 m exible shaft

• ø32 mm x 2.4 m exible shaft

• ø38 mm x 1.2 m exible shaft

• Makita genuine battery and charger NOTE: Some items in the list may be included in the tool package as standard accessories. They may di󰀨er from country to country.14 FRANÇAIS FRANÇAIS (Instructions originales) SPÉCIFICATIONS Modèle : VR001G VR003G VR004G Vibrations par minute Mode normal 12 000 min

Vibrationshoved diameter -