HP3000S - Vibratory plate SCHEPPACH - Free user manual and instructions

Product type	Vibratory plate
Brand	Scheppach
Model	HP3000S
Engine	4-stroke, single cylinder, unleaded petrol
Displacement	270 cm³
Engine power	6 kW
Fuel tank capacity	6 L
Engine oil capacity (max)	0.95 L
Eccentric oil capacity	0.35 L
Base plate dimensions (L x W)	730 x 450 mm
Centrifugal force	30,500 N
Travel speed	21 m/min
Vibration frequency	4,020 vpm
Compaction depth	50 cm
Weight	158 kg
Sound pressure level LpA	84.40 dB
Sound power level LWA	104.48 dB
Vibrations (hand/arm)	14.9/15.9 m/s²
Fuel	Super E5/E10 unleaded petrol
Starting method	Manual (recoil starter)
Drive system	V-belt
Recommended eccentric oil	SAE 80W-90 / 75W-90
Recommended engine oil	SAE 10W-30 or 10W-40
Included accessories	Handle, chassis, spark plug wrench, gasket set, rubber mat
Wear parts	Spark plug, oil, belt, rubber mat, air filter

Frequently Asked Questions - HP3000S SCHEPPACH

What type of fuel should be used for the HP3000S vibratory plate?

Use unleaded Super E5/E10 petrol. Do not use mixed fuel with oil.

How to start the Scheppach HP3000S vibratory plate?

Check oil and fuel levels. Set the On/Off switch to ON, open the fuel valve, close the choke if engine is cold, set the throttle to half speed and the control lever to middle, then pull the starter cord firmly.

What engine oil to use and how to check the level?

Use SAE 10W-30 or 10W-40 oil. Check the level using the oil dipstick (14) on a level surface. The level should be in the middle of the mark.

How to drain the engine oil of the HP3000S?

Point the drain hose (18) toward a container, open the clamp (18a) and threaded plug (18b), open the oil dipstick (14) and allow the oil to drain by tilting the machine. Then close again.

What is the weight of the HP3000S vibratory plate?

The weight is approximately 158 kg. Be careful during transport and use the lifting point (25).

Can the vibratory plate be used on concrete?

No, it is forbidden to use the vibratory plate on concrete or extremely hard surfaces. It may bounce and get damaged. Use only on loose or granular ground.

How to maintain the air filter of the HP3000S?

Clean the air filter every 50 operating hours. Tap the paper filter to clean it, rinse the foam filter with water and let it dry. Never use petrol or flammable solvent.

What protective equipment is required to use the HP3000S?

Always wear safety glasses, hearing protection (since sound level exceeds 85 dB), work gloves and safety shoes. Wear close-fitting clothing.

How to change the V-belt of the vibratory plate?

Stop the engine and let it cool. Remove the belt guard (19), loosen the lock nuts (13), turn the eccentric discs (17) to slacken the belt, replace it, then retension by turning the discs upward until the belt deflects no more than 10-15 mm under thumb pressure.

How to store the vibratory plate for a long period?

Completely empty the fuel tank (old fuel can clog the carburetor). Drain the warm engine oil and refill with new oil. Clean the machine, store it vertically in a clean, dry, frost-free place. Cover it against dust.

USER MANUAL HP3000S SCHEPPACH

Günzburger Straße 69

D-89335 Ichenhausen

Verehrter Kunde,

Homepage: https://www.scheppach.com/de/service

Explanation of the symbols on the device

Symbols are used in this manual to draw your attention to potential hazards. The safety symbols and the accompanying explanations must be fully understood. The warnings themselves will not rectify a hazard and cannot replace proper accident prevention measures.

Before commissioning, read and observe the operating manual and safety instructions!

Wear hearing protection!

Wear safety goggles!

Use work gloves.

Use safety shoes.

Removing or modifying protective or safety equipment is prohibited.

Do not touch rotating parts. Getting caught in the spinning belt will cause a hand injury. Always put on the belt guard.

Naked flames or smoking near the device is strictly prohibited!

Hot surface! Touching can cause burns. Only carry out servicing, maintenance and cleaning work when the engine has cooled down.

Keep third parties away from the work area.

Danger of poisoning! Only use the device outdoors and never in closed or poorly ventilated rooms.

108 dB	Important: Always switch off the engine before refuelling. Do not refill during operation.
	Before carrying out any cleaning or maintenance work, switch off the engine and remove the spark plug connector from the spark plug.
	Guaranteed sound power level of the device
	- Choke closed - Open fuel valve
	Speed lever
	Checking the oil level
	We have marked points in these operating instructions that impact your safety with this symbol.
	The eccentric vibration unit is already filled with oil! Do not top up. Oil level not visible.
	The product complies with the applicable European directives.
	The product complies with the applicable Serbian directives.

Table of contents: Page:

1. Introduction 31
2. Product description (Fig. 1-19) 31
3. Scope of delivery 31
4. Proper use 32
5. General safety instructions 32
6. Technical data 35
7. Unpacking 35
8. Layout 36
   9.Before commissioning 36
9. Starting up 37
10. Transport (Fig. 19) 39
11. Cleaning and maintenance 39
12. Storage 42
13. Repair & ordering spare parts 43
14. Disposal and recycling 43
15. Troubleshooting 44
16. Declaration of conformity 141

1. Introduction

Manufacturer:

Scheppach GmbH

Günzburger Straße 69

D-89335 Ichenhausen

Dear Customer,

We hope your new product brings you much enjoyment and success.

Note:

In accordance with the applicable product liability laws, the manufacturer of this product assumes no liability for damage to the product or caused by the product arising from:

• Improper handling
• Failure to comply with the operating manual
• Repairs carried out by third parties, unauthorised speciaIstists
• Installing and replacing non-original spare parts
• Improper use
• Failure of the electrical system in the event of the electrical regulations and VDE provisions 0100, DIN 57113 / VDE 0113 not being observed

Note:

The operating manual is part of this product. It includes important instructions for the safe, proper and economic operation of the product, for avoiding danger, for minimising repair costs and downtimes and for increasing the reliability and extending the service life of the product. In addition to the safety instructions in this operating manual, you must also observe the regulations applicable to the operation of the product in your country. Familiarise yourself with all operating and safety instructions before using the product. Only operate the product as described and for the specified areas of application. Keep the operating manual in a good place and hand over all documents when passing the product on to third parties.

2. Product description (Fig. 1-19)

1. Handle

1a. Fastening screws for handle:

HP2500S:Allen screws AF6
HP3000S:Hexagonal bolts AF17

1b. Washers
1c. Spring washers
2. Throttle

1. Exhaust pipe
2. Air filter cover
   4a. Wing nut, outer
   4b. Wing nut, inner
   4c. Foam filter
   4d. Paper filter
3. Petrol tank cap
   5a. Fuel filter insert
4. Fuel tank
5. Engine
6. Start pull cord
7. Eccentric vibration unit
8. Base plate
9. Transport wheels
10. Chassis
11. Securing nuts
    13a. Rubber buffer
12. Oil dipstick for engine oil
13. Fuel valve
    15a. Drain screw
    15b. Fixing screw
14. Choke lever
15. Eccentric disc
16. Oil drain hose
    18a. Hose clamp
    18b. Screw cap
17. Belt cover
    19a. Belt cover screws

HP2500S:Allen screws AF6
HP3000S:Allen screws AF8

19b. V-belt
20. Rubber pad with fastening bar
21 Rubber pad screws
21a. Stop nuts
21b. Washer, small
21c. Washer, large
22. Oil drain screw for eccentric vibration unit oil
23. On/off switch
24. Spark plug
25. Lifting point
26. Shift lever

3. Scope of delivery

Item Quantity Designation

	1x	Plate compactor with engine
1	1x	Handle
12	1x	Chassis

1x Spark plug wrench
1x Enclosed accessories bag
1x Operating manual

4. Proper use

The plate compactor transfers forces to loose soil or other materials. It can be used for general road works, landscaping and building construction. The plate compactor increases the load-bearing capacity, reduces water permeability, prevents soil settling, reduces swelling or contraction of the soil. It is particularly suitable for compacting interlocking pavers and trenches, as well as for landscaping and conservation work.

Attention!

The plate compactor is not designed for use on adherent substrates such as clay or hard surfaces such as concrete.

The machine may only be used in the intended manner. Any use beyond this is improper. The user/operator, not the manufacturer, is responsible for damages or injuries of any type resulting from this.

An element of the intended use is also the observance of the safety instructions, as well as the assembly instructions and operating information in the operating manual.

Persons who operate and maintain the machine must be familiar with it and must be informed about potential dangers.

In addition, the applicable accident prevention regulations must be strictly observed.

Other general occupational health and safety-related rules and regulations must be observed. The liability of the manufacturer and resulting damages are excluded in the event of modifications of the machine.

The machine may only be operated with original parts and original accessories from the manufacturer. The safety, operating and maintenance specifications of the manufacturer, as well as the dimensions specified in the technical data, must be observed.

Please note that our equipment was not designed with the intention of use for commercial or industrial purposes. We assume no guarantee if the device is used in commercial or industrial applications, or for equivalent work.

Explanation of the signal words in the operating manual

DANGER

Signal word to indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Signal word to indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Signal word to indicate a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.

ATTENTION

Signal word to indicate a potentially hazardous situation which, if not avoided, could result in product or property damage.

5. General safety instructions

• Familiarise yourself with your machine.
• Read the operating manual carefully and make sure you understand its contents, as well as all labels attached to the machine.
• Familiarise yourself with the area of application, as well as limitations of the machine, and particular sources of danger.
• Make sure that you know all the controls and their function exactly.
• Make sure you know how to stop the machine and quickly disable the controls.
• Do not attempt to use the machine without knowing the exact method of operation and the maintenance requirements of the engine and how to avoid accidents resulting in personal injury and/or property damage.
• Keep other people, particularly children, away from your work area.

Working range

• Never start or operate the machine in an enclosed area. The exhaust gases are dangerous because they contain the odourless and deadly gas carbon monoxide. Operate the machine only in a well-ventilated outdoor area.
• Never operate the machine without good visibility or lighting conditions.

Personal safety

• Do not use the machine if you have taken drugs, alcohol or medication that affects your ability to operate the machine correctly.
• Wear suitable clothing. Wear long trousers, boots and gloves.
• Do not wear loose clothing, shorts or jewellery of any kind. Tie back long hair so that it is at shoulder height at most. Keep hair, clothing and gloves away from moving parts. Loose-fitting clothing, jewellery or long hair may become caught in the moving parts. Check your machine before starting.
• Leave protective screens in place and in working order.
• Make sure that all nuts, bolts, etc. are securely tightened.
• Never use the machine if it is in need of repair or in poor mechanical condition. Replace damaged, missing or defective parts before use.
• Check the machine for fuel leaks.
• Keep it in good functional order. Do not use the machine if the engine cannot be switched on and off at the corresponding switch.
• A petrol-driven machine that cannot be controlled via the engine switch is dangerous and must be replaced.
• Before starting the machine, get into the habit of checking that screwdrivers and spanners are away from the area around the machine. A screwdriver or spanner that is still in a rotating device part may result in personal injury.
• Be attentive, watch your actions and use common sense when working with the machine. Do not overextend yourself.
• Do not operate the machine barefoot or with sandals or similar light footwear. Wear safety shoes that protect your feet and improve your grip on slippery surfaces.

• Ensure safe footing and balance at all times. This will allow you to better control the machine in unexpected situations.

• Prevent unintentional start-up. Make sure that the engine switch is switched off before transporting the machine or carrying out maintenance work on the machine. Transport or maintenance work on the machine can lead to accidents if the switch is on.

Safe handling of petrol

• Petrol is very flammable and its gases can explode if they ignite.
• Take safety measures when handling petrol to reduce the risk of serious injury.
• Use a suitable petrol can when filling or draining the tank.
• Carry out this work in clean, well-ventilated outdoor areas.
• Do not smoke. Do not allow sparks, naked flames or other sources of fire to get near when filling up with petrol or working with the machine.
• Never fill the tank indoors. Keep earthed, electrically conductive objects, such as tools, away from exposed electrical parts and wires to avoid sparking or arcing. This could ignite petrol gases.
  Always switch off the engine and let it cool down before refilling the fuel tank. Never remove the fuel filler cap or fill fuel into the tank while the engine is running or while the engine is hot.
• Do not use the machine if you know there is a leak in the fuel system. Slowly loosen the fuel filler cap to release any pressure in the tank. Never overfill the tank (petrol should never be above the marked maximum fill level). Close the fuel tank securely again with the fuel filler cap and wipe up any spilled petrol.
• Do not use the machine if the fuel filler cap is not screwed tightly shut. Avoid ignition sources near spilled petrol. If petrol has been spilled, do not attempt to start the machine. Move the machine away from the area of the spillage and prevent the formation of ignition sources until the petrol gases have dissipated.
• Store fuel only in containers specially manufactured for this purpose.
• Store petrol in a cool, well-ventilated area away from sparks and naked flames or other sources of ignition. Never store petrol or the machine with a filled tank in a building where petrol gases could reach sparks, naked flames or other ignition sources such as water heaters, ovens, clothes dryers or similar.
• Allow the engine to cool before storing the machine in an enclosed area.

Use and care of the machine

• Never pick up or carry the machine while the engine is running.

• Do not handle the machine violently.

• Use the right machine for your area of application. The right machine will do the job it was designed for better and more safely.

• Do not change the speed governor setting of the engine or over-rev it. The speed control system controls the maximum speed of the engine with maximum safety.

• Do not run the engine at high speeds when not compacting.

• Do not hold your hands or feet near rotating parts.

• Avoid contact with hot petrol, oil, exhaust gases and hot surfaces. Do not touch the engine or exhaust silencer. These parts become particularly hot during use. They are still hot a short time after the machine is switched off.

• Allow the engine to cool down before carrying out maintenance or adjustment work.

• If the machine starts to make unusual noises or vibrations, switch the engine off immediately, disconnect the spark plug cable and determine the cause. Unusual noises or vibrations are usually a safety sign of faults.

• Only use assembly and accessory parts approved by the manufacturer. Failure to do so may result in injury.

• Service the machine. Check for misalignment or jamming of moving parts, damaged parts and other conditions that could impair function of the machine. Have the machine repaired before any further use if you find any damage. Many accidents are the result of poorly maintained equipment.

• Keep the engine and silencer free of grass, leaves, excess grease or soot encrustation to reduce the risk of fire.

• Never pour or splash water or any other liquid onto the machine.

• Keep the handles dry, clean and free of small parts.

• Clean the machine after every use.

• Follow the applicable waste disposal guidelines for petrol, oil etc. to protect the environment.

• Keep the switched-off machine out of the reach of children and do not allow persons who are not familiar with the machine or these instructions to use the machine. The machine is dangerous in the hands of untrained operators.

Service

• Before cleaning, repairing, inspecting or adjusting, switch off the engine and ensure that all moving parts have come to a standstill.
  Always ensure that the engine switch is in the "OFF" position. Disconnect the spark plug cable and keep it away from the spark plug to prevent accidental start-up.
• Have your machine serviced by qualified personnel. Only use original spare parts. This ensures that the machine remains safe.

Additional safety instructions

• Keep hands, fingers and feet away from the base plate in order to avoid injuries.
• Hold the handle of the plate compactor firmly with both hands. If both hands hold the handle and your feet are away from the compacting plate, your hands, fingers and feet cannot be injured by the compacting plate.
• Always stay behind the machine when using it; never walk or stand in front of the machine when the engine is running.
• Never place tools or other objects under the plate compactor. If the machine hits a foreign object, stop the engine, disconnect the spark plug and check the machine for damage; repair the damage before restarting and using the machine.
• Do not overload the machine by compacting too deep or too fast.
• Do not use the machine at high speeds on hard or slippery surfaces.
• Be especially careful when using the machine to work on or cross gravel beds, gravel paths or gravel roadways.
• Watch out for hidden dangers and traffic. Do not carry people.
• Never leave the workplace and never leave the plate compactor unattended when the engine is running.
  Always stop the machine when work is interrupted or when relocating from one place to another.
• Stay away from trench edges and avoid actions that may cause the plate compactor to tip over. Walk up slopes carefully backwards in a direct line, to avoid tipping the plate compactor over onto the operator.
  Always place the device on a firm and level surface and switch the machine off.
• Limit working hours with the machine and take regular breaks to reduce vibration stress and let your hands rest. Reduce the speed and force with which you perform repetitive movements.

Residual risks

The machine has been built according to the state-of-the-art and the recognised technical safety requirements. However, individual residual risks can arise during operation.

• Furthermore, despite all precautions having been met, some non-obvious residual risks may still remain.
• Residual risks can be minimised if the "Safety Instructions" and the "Intended Use" together with the operating instructions as a whole are observed.
• Avoid accidental start-ups of the machine.
• Use the tool that is recommended in this operating manual. This is how to ensure that your machine provides optimum performance.
• Keep your hands away from the working area when the machine is in operation.

6. Technical data

	HP2500S	HP3000S
Engine / drive	1-cylinder 4-stroke for unleaded petrol
Displacement	196 cm³ 270	cm³
Engine output	4.1 kW	6 kW
Fuel content	3.6 l	6 l
Engine oil capacity max.	0.6 l	0.95 l
Max. permissible inclination for the engine	25°	25°
CO₂ output	811.46 g/kWh	837.19 g/kWh
Eccentric vibration unit oil capacity	0.35 l
Plate size (L x W)	approx. 630 x 400 mm	approx.730 x 450 mm
Centrifugal force	28000 N	30500 N
Feed	15 m/min	21 m/min
Vibration frequency	4300 rpm	4020 rpm
Compaction depth	40 cm	50 cm
Weight	approx. 125 kg	approx. 158 kg

Subject to technical changes!

Noise and vibration

The noise levels have been determined in accordance with EN ISO 3744. Total vibration emission values (vector sum of three directions) determined per EN 500-1. Noise can have serious effects on your health. If the machine noise exceeds 85 dB, please wear suitable hearing protection.

Noise data:

	HP2500S	HP3000S
Sound pressure level LpA	82,30 dB	84,40 dB
Uncertainty KpA	1,58 dB	1,61 dB
Sound power level LWA	102,30 dB	104,48 dB
Uncertainty KWA	1,58 dB	1,61 dB

Vibration parameters:

	HP2500S HP3000S
Vibration ah(L / R)	16,2/17,5 m/s2	14,9/15,9 m/s2
Uncertainty K 1,5	m/s2 1,5 m/s2

The specified sound levels have been measured in accordance with a standardised test procedure and can be used to compare different tools with one another. In addition, these values are suitable for estimating the stresses for the user resulting from the noise in advance.

Warning! Depending on how you use the tool, the actual values may differ from the those given. Implement measures to protect against noise nuisance.

In doing so, take into account the complete working process, including the times when the tool is working without load or switched off.

Suitable measures include regular maintenance and care of the tool and the insertion tools, regular breaks as well as proper planning of the working process.

7. Unpacking

• Open the packaging and carefully remove the product.
• Remove the packaging material, as well as the packaging and transport safety devices (if present).
• Check whether the scope of delivery is complete.

• Check the product and accessory parts for transport damage. In the event of complaints the carrier must be informed immediately. Later claims will not be recognised.

• If possible, keep the packaging until the expiry of the warranty period.

• Familiarise yourself with the product by means of the operating instructions before using for the first time.
• With accessories as well as wearing parts and replacement parts use only original parts. Spare parts can be obtained from your specialist dealer.
• When ordering please provide our article number as well as type and year of manufacture for the product.

WARNING!

The product and the packaging material are not children's toys! Do not let children play with plastic bags, films or small parts! There is a danger of choking or suffocating!

8. Layout

You will need the following tool to assemble the plate compactor HP2500S: (^*n o t included in the scope of delivery)

Allen screw AF6*

You will need the following tool to assemble the plate compactor HP3000S:(*not included in the scope of delivery)

• Open-ended spanner AF17

8.1 Mounting the handle (1) (HP2500 S: Fig. 3 + 4) (HP3000S: Fig. 3a + 4a)

1. Undo the fixing screws (1a).
2. Turn the handle (1) as shown and secure it with the fixing screws (1a), washers (1b) and spring washers (1c).

8.2 Fitting the drive mechanism (Fig. 5)

1. Tilt the plate compactor forward using the handle (1).
2. Align the drive unit in the hole provided and carefully lower the plate compactor.
3. You can now transport the plate compactor.

Attention: Before compacting, always remove the drive mechanism and store it in a place outside the working area.

When changing the machine position, it can be equipped with the enclosed wheel kit (see 9.2 Installing the drive mechanism).

8.3 Fitting the rubber pad (HP 2500S: Fig. 6) (HP3000S: Fig.6a)

When using the plate compactor on paving stones, fit the rubber pad with fastening bar (20) to prevent chipping and scratching of the stone surface.

Attention! Use the rubber pad only for bedding in concrete blocks, concrete slabs and similar.

Remove the rubber pad when compacting gravel, grit and the like.

1. To mount the rubber pad with fastening bar (20), place the machine with the base plate (10) on the rubber pad with fastening bar (20).
2. Align the rubber pad with fastening bar (20) so that the holes match the screw points on the device.
   3a. HP2500S: Secure the rubber pad with fastening bar (20) at the front using three M10 x 20 mm hexagon screws (21), three small washers (21b) at the top, three large washers (21c) at the bottom and three lock nuts (21a).
   3b. HP3000S: Secure the rubber pad with fastening bar (20) at the front using four M10 x 20 mm hexagon screws (21), four small washers (21b) at the top, four large washers (21c) at the bottom and four lock nuts (21a).
3. Tighten all the screws well.

9. Before commissioning

Attention!

Always make sure the product is fully assembled before commissioning!

WARNING!

Health hazard!

Inhalation of petrol/lubricating oil vapours and exhaust gases can cause serious damage to health, unconsciousness and in extreme cases death.

• Do not breathe petrol/lubricating oil vapours and exhaust gases.
• Operate the product outdoors only.

NOTE!

Product damage

Using the product without or with too little engine and gearbox oil can result in engine damage.

• Fill with petrol and oil before commissioning. The product is supplied without engine and gearbox oil.

NOTE!

Environmental damage!

Spilled oil can pollute the environment permanently. The liquid is highly toxic and can quickly lead to water pollution.

• Fill/empty oil only on level, paved surfaces.

• Use a filling nozzle or funnel.

• Collect drained oil in a suitable container.

• Wipe up spilled oil carefully immediately and dispose of the cloth according to local regulations.
• Dispose of oil as per local regulations.

NOTE!

Risk of damage!

If incorrectly stored or undrained fuel is used, the carburettor may become clogged or engine operation may be affected.

• Put unused fuel in an airtight vessel and store it in a dark, cool room.

Check before operation

• Check all sides of the engine for oil or fuel leaks.
• Check the engine oil level.
• Check the fuel level - the tank should be at least half-full.
• Check the condition of the air filter.
• Check the condition of the fuel lines.
• Look for signs of damage.
• Check that all protective covers are in place and all screws, nuts and bolts are tightened.

9.1 Filling up with engine oil (Fig. 12)

Attention!

The plate compactor is delivered without engine oil. Therefore, ensure that you add oil before starting it up. Use multigrade oil (SAE 10W-30 or 10W-40 (depending on the operating temperature)) for this.

Check the oil level regularly before commissioning. An oil level that is too low can damage the engine.

1. Place the plate compactor on a level, even surface.
2. Unscrew the oil dipstick (14).
3. Fill the tank with engine oil using a funnel (not included in scope of delivery). Do not exceed the maximum filling level from the Technical Data. Carefully fill the oil up to the lower edge of the filling port.
4. Wipe the oil dipstick (14) with a clean, lint-free cloth.
5. Re-insert the oil dipstick (14) and check the oil level without screwing the dipstick tight again.
6. The oil level must be within the middle mark on the oil dipstick.

7. If the oil level is too low, add the recommended amount of oil. In doing so, note the max. filling capacity from the Technical Data

8. Then screw the oil dipstick (14) in again.

9.2 Filling up with petrol (Fig. 13)

Attention!

The plate compactor is delivered without petrol. It is therefore essential to fill with petrol before commissioning. Use Super E5 / E10 petrol for this.

1. Clean the area surrounding the filling area. Impurities in the tank lead to operational faults.
2. Carefully open the tank cover (5) so that any possible overpressure can be relieved.
3. Fill the tank with petrol (Super E5 / E10) using a funnel (not included in scope of delivery). Observe the maximum filling quantity as specified in the technical data. Carefully fill the petrol up to the lower edge of the filling nozzle.
4. Close the tank cover (5) again. Ensure that the fuel cap is tightly sealed.
5. Clean the fuel cap and the surroundings.
6. Check the tank and fuel lines for leaks.
7. Move at least three meters away from the refuelling area before starting the engine.
8. Do not use petrol that has already been used or that is contaminated. Do not allow dirt or water to enter the fuel tank.

10. Starting up

10.1 Starting the engine (Fig. 1+2+9+10) On/off switch (23) (Fig. 10)

The ON/OFF switch (23) activates and deactivates the ignition system. The ON/OFF switch (23) must be in the ON position for the engine to run.

The engine stops when the ON/OFF switch (23) is moved to the OFF position.

Throttle (2)

The throttle (2) controls the speed of the machine. If the lever is moved in the directions shown, the engine runs faster or slower.

Fast / working position =

Slow/Idle=

Shift lever (26)

Move the shift lever (26) forward and the machine will move forward. Move the shift lever (26) back, and the machine will move backwards. Move the gear lever (26) to the centre, i.e. to the neutral position, and the ma

chine will remain stationary.

Choke lever (16) (Fig. 9)

• Warm engine / choke open:

Cold engine / choke closed:

Note: The closed position of the choke lever enriches the fuel mixture for starting a cold engine.

The open position provides the correct fuel mixture for normal operation after starting and for restarting a warm engine.

Fuel valve (15) (Fig. 9)

• Open fuel valve:

• Fuel valve closed:

• Check the engine oil and petrol levels. See sections 10.1 and 10.2.

• Before compacting, always remove the drive mechanism and store it in a place outside the working area.
• Set the choke lever (16) to closed (open when the engine is warm). Note: As soon as the choke lever (16) is opened, the plate compactor starts to vibrate at half throttle.
• Open the fuel valve (15).
• Set the throttle (2) to "half throttle" (= middle position between "fast" and "slow").
• Set the gear lever (26) to the middle position, i.e. "neutral".
• Set the ON/OFF switch (23) to ON.
• Pull strongly on the starter rope (8) and let it wind back in slowly.
• Once the engine is running, slowly close the choke lever (16). And thus put it in the operating position.
• Move the gear lever (26) to the position for the desired direction of travel, as described in 11.2.
• Set the throttle (2) to the working position.
• plate compactor starts to work.

10.2 Operation

Forward and backward movement

The direction of movement is determined using the shift lever (26). Depending on the position of the shift lever (26), the plate compactor compacts in a forward or backward motion.

1. Push the shift lever (26) forward to compact in the forward direction.

2. Pull the shift lever (26) backwards to compact in reverse.

ATTENTION!

Do not use the plate compactor on concrete or extremely hard, dry, compacted surfaces. The plate compactor then tends to jump and does not vibrate. This can damage both the plate compactor and the engine. The number of repetitions necessary for a desired compaction result depends on the type and moisture of the substrate. Maximum compaction has been reached when you notice a very strong recoil.

A certain amount of moisture in the ground is necessary. However, excessive moisture can cause small parts to stick together and prevent good compaction. Let the ground dry a little if it is extremely wet.

A very dry floor raises a lot of dust when working with the plate compactor. Adding moisture can improve compaction and reduce air filter maintenance.

Compaction with rubber pad

When using the plate compactor on paving stones, fit the rubber pad with fastening bar (20) to prevent chipping and abrasion of the stone surface (see 9.3). You can prevent damage to slabs and natural stones when vibrating by fitting a rubber pad under the plate compactor. Remove the rubber pad when compacting loose, granular soils and for blacktop repair work.

When bedding in with the black rubber pad, discolouration of the material surface may occur.

Compaction without rubber pad

If the plate compactor is operated without a rubber pad, screw the screws (21) into the base plate (10) to prevent damage to the holes.

Notes when compacting

The following notes must be followed when ground is compacted on slopes (mounds, embankments):

• Approach inclines only from the very bottom (an incline that can be easily overcome upwards can also be compacted downwards without risk).

• The operator must never stand facing the downward direction.

• ATTENTION: A maximum incline of 25^ shall not be exceeded. If this increase is exceeded, the engine lubrication system may fail (spray lubrication and therefore failure of important engine components).

10.3 Stopping the engine

Emergency stop

To stop the engine in an emergency situation, move the engine switch (23) to the OFF position.

Switching off under normal conditions:

1. Return the shift lever (26) to the idle position to stop the plate compactor from moving.
2. Move the throttle lever (2) to the "Idle" position to reduce the engine speed.
3. Let the engine cool down for a minute or two before stopping it.
4. Move the ON/OFF switch (23) to the "OFF" position.

ATTENTION!

Do not move the choke lever (16) to the "closed" position to stop the engine. This can lead to a misfire or engine damage.

10.4 Idle speed

Reducing the engine speed when idling extends the engine's operating time, saves petrol and reduces the noise level of the plate compactor.

1. Move the throttle (2) to the "idle" position to reduce the load on the engine when not compacting.

11. Transport (Fig. 19)

WARNING!

Danger of injury!

Unintended and unexpected start-up of the product may lead to injuries.

• After loading, switch off the engine and, after the engine has cooled down, remove the spark plug connector from the spark plug.
• The product can cause severe crushing injuries due to its own weight.

Allow the engine to cool down before transporting or loading to avoid burns and to prevent fire hazards.

The machine can fall and cause damage or injury if it is not lifted properly.

When transporting over longer distances, drain the fuel tank completely.

Secure the machine on the transport vehicle against rolling, slipping or tipping over and also lash down the plate compactor.

ATTENTION: Only use the transport frame on a level and solid surface and for short distances.

Loading the machine

Use the lifting point (25) on the machine frame to lift the machine. Use a chain, rope or belt with sufficient strength. The machine must be transported in an upright position to avoid petrol spillages. Do not place the machine on its side or upside down.

Secure the machine or use the lifting point (25) for transport.

The machine can fall and cause damage or injury if it is not lifted properly. Only lift at the lifting point (25).

12. Cleaning and maintenance

WARNING!

Danger of injury and burning!

The product can start unexpectedly and cause injuries. In addition, temperatures of 80^ and more can be reached.

• Switch off the motor before carrying out any cleaning or maintenance work.
• Allow the motor to cool down.
• Remove the spark plug cable from the spark plug.

WARNING!

Health hazard!

Inhaling petrol/lubricant vapours may lead to severe health damage, loss of consciousness and, in extreme cases, to death.

• Do not inhale petrol/lubricant vapours.
• Operate the product outdoors only.

NOTE!

Risk of damage!

Water entering the housing can cause engine damages. In addition, the jet of a high-pressure cleaner can damage parts of the product.

• Clean the product with a cloth, hand brush, etc.
• Do not immerse the product in water or other liquids and do not spray it with a high-pressure cleaner.

Maintenance plan
	after 10 operating hours	after 25 operating hours	Every 50 operating hours	Every 100 operating hours	Every 300 operating hours
Air filter Clean Clean Clean Replace
Spark plug Check	Clean Clean Clean Replace
V-belt			Check	Replace
Exciter oil					Replace
Engine oil level	Check	Replace		Replace

12.1 Cleaning work:

WARNING!

Danger of injury!

Unintended and unexpected start-up of the product may lead to injuries.

• Switch off the engine before carrying out any cleaning or maintenance work and after the engine has cooled down, disconnect the spark plug connector from the spark plug.

Maintaining your plate compactor ensures a long service life for the machine and its components.

• Check the general condition of the plate compactor and check for loose screws, misalignment and jamming of moving parts, broken or worn parts and other issues that could impair function of the machine.
• Use a high quality light machine oil to lubricate the moving parts.
• Clean the underside of the plate compactor as soon as particles of compacted soil get stuck. The machine will not work well if the underside is not smooth and clean.
• Re-attach the spark plug cable after cleaning and maintenance work.

12.2 Checking and replacing the V-belts

Remove the belt cover (19) to gain access to the V-belt (19b). Never use the plate compactor without the belt cover (19). If the belt cover (19) is not in place, it is possible that your hand will be caught between the V-belt and the clutch, causing you serious injury.

12.2.1 Tensioning the V-belts (Fig. 7 + 8)

The V-belt (19b) must be in good condition to ensure optimum power transmission from the engine to the eccentric shaft. Check the condition of the V-belts (19b).

1. Switch the engine off and let it cool down.

2. Remove the belt cover (19) to gain access to the V-belt (19b). To do this, use an Allen key AF6 to loosen the two screws (19a) on the belt cover (19).

3. Now check the belt tension (thumb pressure). If the V-belt (19b) gives more than 10-15 mm (thumb pressure), you must retighten it.
4. To do this, slightly loosen the four locknuts (13) on the rubber buffers (13a).
5. Turn the eccentric discs (17) with the wide side facing upwards. This raises the machine and tensions the V-belt (19b). Check the tension of the V-belt (19b) and align the eccentric discs (17) accordingly. The V-belt (19b) should not give way more than 10-15 mm (thumb pressure).
6. After tightening, retighten the four locknuts (13).
7. Replace the belt cover (19) and tighten the two screws (19a) on the belt cover (19).

12.2.2 Replacing the V-belt (Fig. 7 + 8)

If the V-belt (19b) is torn, worn out or smooth, it must be replaced.

1. Switch the engine off and let it cool down.
2. Remove the belt cover (19) to gain access to the V-belt (19b). To do this, loosen the two screws (19a) on the belt cover (19).
3. Then slightly loosen the four lock nuts (13) (AF19) on the rubber buffers (13a).
4. To release the tension on the V-belt (19b), turn the four eccentric discs (17) with the wide side facing downwards. This lowers the machine and loosens the V-belt (19b).
5. Pull the worn V-belts (19b) off the pulleys and pull the new V-belts into place correctly.
6. Tension the V-belt (19b) as described in 13.2.1 if the V-belt (19b) gives way by more than 10 - 15mm (thumb pressure).
7. After tightening, retighten the four locknuts (13).
8. Replace the belt cover (19) and tighten the two screws (19a) on the belt cover (19).

ATTENTION!

When you remove or attach the V-belt (19b), make sure that your fingers do not get caught between the belt and the pulley.

NOTE!

Product damage

Using the product without or with too little engine and gearbox oil can result in engine damage.

• Fill with petrol and oil before commissioning. The product is supplied without engine and gearbox oil.

NOTE!

Environmental damage!

Spilled oil can pollute the environment permanently. The liquid is highly toxic and can quickly lead to water pollution.

• Fill/empty oil only on level, paved surfaces.
• Use a filling nozzle or funnel.

• Collect drained oil in a suitable container.

• Wipe up spilled oil carefully immediately and dispose of the cloth according to local regulations.

• Dispose of oil as per local regulations.

12.3 Changing the engine oil (Fig. 11 + 12)

After 25 working hours, the 1st oil change must be carried out. Thereafter, after 100 operating hours.

Recommended engine oil SAE 10W-30 or 10W-40 (depending on the operating temperature).

To drain the engine oil, please proceed as follows:

1. Guide the flexible hose (18) into a suitable tray. Open the hose clamp (18a) on the flexible hose (18) and remove the screw cap (18b).
2. Open the oil dipstick (14) and allow the oil to drain by tilting the product.
3. Once the engine oil has been completely drained, close the flexible hose (18) again using the screw cap (18b) and the hose clamp (18a).
4. Fill the oil using a funnel (not included in scope of delivery).
5. Check the oil level with the oil dipstick (14). Re-insert the oil dipstick (14) and check the oil level without screwing the dipstick tight again.
6. Screw the oil dipstick (14) in again.
7. Pull the starter cable (8) 5x slowly to distribute the oil. The on/off switch (23) must be switched off for this.

12.4 Draining the petrol (Fig. 13 + 14)

The petrol must be drained in the event of storage over a longer period of time or if the oil in the eccentric vibration unit is being replaced.

1. Close the fuel valve (15).
2. Hold a collection bucket under the drain screw (15a) on the float chamber and open it.
3. Now remove the tank cover (5) and open the fuel tap (15).
4. Once the system has been completely drained, screw the drain plug (15a) back into place.

12.5 Changing the oil in the eccentric vibration unit (Fig. 15 + 16)

Due to the weight, we advise you to carry out this work with two people! We recommend changing the eccentric vibration unit's oil after 200 operating hours.

Change the eccentric vibration unit's oil only when the eccentric vibration unit has cooled down.

Recommended low-viscosity gear oil SAE 80W-90 / 75W-90.

1. Drain the petrol as described in 13.4.
2. Drain the engine oil as described in 13.3.
3. Remove the oil drain screw (22) on the side of the eccentric housing and tilt the plate compactor to the side to drain the oil.
4. Allow the oil to drain into a suitable tray.
5. Return the plate compactor to its original position and screw the oil drain plug (22) back in.
6. Fill the eccentric vibration unit housing (9) with low-viscosity gear oil (80W-90 / 75W-90) using a funnel (not included in the scope of delivery). Observe the maximum filling quantity specified in the table for technical data.

ATTENTION!

Do not overfill the tank! Too much oil in the eccentric vibration unit can reduce performance and overheat the eccentric vibration unit.

Eccentric vibration unit

An eccentric weight on the eccentric shaft inside the eccentric vibration unit housing is driven, at high speeds, by a clutch and belt drive system.

These high rotational speeds of the shaft cause the rapid up and down movements of the machine as well as the forward movement.

12.6 Air filter maintenance (Fig. 17)

DANGER!

Risk of fire and explosion!

If not cleaned correctly, fuel may ignite and even explode. This can lead to severe burns or death.

• Clean the air filter only by knocking it out.
• Never clean the air filter with petrol or flammable solvents.

NOTE!

Risk of damage!

Operating the engine without the filter element in place can cause engine damage.

• Never run the engine without the air filter element in place.

A fouled air filter insert (4c,4d) diminishes the engine output due to reduced air supply to the carburettor. Regular inspection is therefore essential.

The air filter should be checked every 50 operating hours and cleaned as required.

1. Loosen the wing nut (4a) and remove the air filter cover (4).
2. Check the air filter cover (4) for holes or cracks. Replace any damaged insert.
3. Loosen the wing nut on the inside (4b).
4. Remove the foam filter (4c) and the paper filter (4d) and replace any defective elements.
5. Wipe off dirt on the inside of the filter housing and the filter housing cover (4) with a clean moist cloth. Make sure that no direct enters the opening. Set the air filter cover (4) on the filter housing for the duration of the filter cleaning process.
6. Tap the paper filter (4d) on a hard surface or blow it out with compressed air to remove the dirt. Never try to brush the dirt out as this will press it into the fibres.
7. Rinse the foam filter (4c) out under flowing water and leave it to dry well.
8. Reinsert the paper filter (4d) and the foam filter (4c).
9. Secure the filter elements with the wing nut on the inside (4b).
10. Then replace the air filter cover (4) and secure it with the wing nut on the outside (4a).

ATTENTION: Never run the engine without an air filter insert or with a damaged air filter insert (4c, 4d).

This would allow dirt to enter the engine, which would damage the engine. The manufacturer warranty is then invalidated.

12.7 Cleaning / replacing the spark plug (Fig. 18)

ATTENTION: Only replace the spark plug when the engine is cold!

Check the spark plug for dirt for the first time after 10 operating hours and clean it with a copper wire brush if necessary. Thereafter, replace the spark plug every 50 operating hours if necessary.

1. Disconnect the spark plug cable and remove any dirt in the spark plug area.
2. Unscrew the spark plug (24) with the supplied spark plug wrench.
3. Check the insulation. Replace the spark plug if it is damaged, e.g. cracked or fragmented.
4. Clean the spark plug electrodes with a wire brush.
5. Check the electrode gap and adjust it using a feeler gauge. To make sure that the engine remains efficient, the spark plug must have the right electrode gap (0.7-0.8 mm).
6. Screw the spark plug (24) back in by hand and tighten it about 1/4 turn with the spark plug wrench supplied.
7. Fit the spark plug cable onto the spark plug (24).

ATTENTION!

A loose spark plug can overheat and cause damage to the engine. Tightening the spark plug too much can damage the thread in the cylinder head.

12.8 Cleaning the float chamber

ATTENTION: Only remove the float chamber when the engine is cold!

1. Turn off the fuel tap (15).
2. Loosen the drain screw (15a) on the float chamber and drain the fuel into a suitable container.
3. Refit the drain plug (15a).
4. Loosen the fastening screw (15b) on the float chamber.
5. Unscrew the float chamber and the radial seal.
6. Clean the parts.
7. Refit the float chamber with the radial seal using the fixing screw (15b).

13. Storage

DANGER!

Risk of fire and explosion!

Storing the product near potential sources of ignition can result in a fire or an explosion. This can lead to severe burns or death.

• Eliminate possible sources of ignition, such as furnaces, hot water boilers with gas, gas dryers, etc.

NOTE!

Risk of damage!

If the product is not stored properly, the engine can be damaged.

• Store the product protected against dirt, dust and moisture.

13.1 Storage during extended breaks in operation: If the plate compactor will not be used for a period of more than 30 days, follow the steps below to prepare it for storage.

1. Empty the fuel tank completely (see section 13.4). Stored petrol containing ethanol or MTBE becomes stale within 30 days. Stale petrol has a high rubber content and can thus clog the carburettor and restrict the petrol supply.
2. Drain the engine oil from the engine while it is still warm. Top up with new oil. (See section 13.3.)
3. Use clean cloths to clean the plate compactor.
4. Do not use aggressive or oil-based cleaning agents when cleaning the plastic parts. Chemicals can damage plastics.
5. Store the plate compactor in an upright position in a clean, dry building with good ventilation.

Store the device and its accessories in a dark, dry and frost-free place that is inaccessible to children. The optimum storage temperature is between 5 and 30^ Store the device in its original packaging. Cover the device to protect it from dust or moisture. Store the operating instructions with the device.

14. Repair & ordering spare parts

After repairs or maintenance, make sure that all safety-related parts are installed and are in perfect condition. All parts which may cause injury must be kept where they are inaccessible to children or others.

Attention: According to the German Product Liability Act, no liability is accepted for damage caused by improper repairs or by not using original spare parts. Such work should be performed by a customer service centre or an authorised specialist. The same applies to accessory parts.

Spare parts and accessories can be obtained from our Service Centre. To do this, scan the QR code on the front page.

Connections and repairs

Connections and repair work on the electrical equipment may only be carried out by electricians.

Please provide the following information in the event of any queries:

Type of current for the motor
Machine data - type plate
- Motor data - type plate

Important note in the case of repairs:

For return delivery of the product for repair, please ensure for safety reasons that it is free of oil and fuel when it is sent to the service centre.

14.1 Ordering spare parts

Please provide the following information when ordering spare parts:

• Model designation
• Item number
• Type plate data

Spare parts / accessories Article no.:

Petrol suction pump. 7907600001

14.2 Service information

With this product, it is necessary to note that the following parts are subject to natural or usage-related wear, or that the following parts are required as consumables.

Wearing parts*: Spark plug, oil, belt, rubber pad, air filter

• may not be included in the scope of delivery!

15. Disposal and recycling

Notes for packaging

The packaging materials are recyclable. Please dispose of packaging in an environmentally friendly manner.

You can find out how to dispose of the disused device from your local authority or city administration.

Fuels and oils

• Before disposing of the device, the fuel tank and the engine oil tank must be emptied!

• Fuel and engine oil do not belong in household waste or drains, but must be collected or disposed of separately!

• Empty oil and fuel tanks must be disposed of in an environmentally friendly manner.

16. Troubleshooting

The following table shows fault symptoms and describes remedial measures in the event of your machine failing to work properly. If you cannot localise and rectify the problem with this, please contact your service workshop.

Fault Possible cause Remedy
Engine does not start	Spark plug cable not connected	Connect the spark plug cable securely to the spark plug
	No petrol or stale petrol Fill with clean, new petrol
	Throttle not in correct start position	Set the throttle to the Start position
	Blocked fuel line Clean the fuel lines
	Oiled spark plug	Clean the spark plug, set the gap or replace
	Not enough oil	Check the engine oil level and top it up if necessary
	Overfilling the engine Wait a few minutes before re-starting
Motor runs erratically	Spark plug cable loose Connect the spark plug cable and secure it
	Device runs in CHOKE position Set the choke lever to the OFF position
	Blocked fuel line or stale petrol Clean the fuel lines. Fill the tank with clean, new petrol
	Water or contamination in the fuel system	Drain the petrol from the tank. Top up with new petrol
	Contaminated air filter Clean or replace the air filter
Motor overheating	Contaminated air filter Clean the air filter
	Restricted airflow Clean the engine of the plate compactor
Engine does not stop when throttle is in stop position or engine speed does not increase properly when throttle is moved	Deposits in throttle connections Remove dirt and debris
	Pull cord damaged Contact specialist dealer
The plate compactor is difficult to control during operation (machine bounces or moves forward abruptly)	Engine speed too high on hard ground	Set a lower speed with the throttle
	Shock absorber too loose or damaged	Contact specialist dealer
No compacting function or the plate compactor does not reach the maximum speed	Damage on eccentric vibration unit or the plate compactor	Contact specialist dealer
	Drive belt too loose and slipping	Adjust or replace the drive belt
Oil loss from engine or eccentric vibration unit	Worn seals	Contact specialist dealer
	Leaks on housing

Günzburger Straße 69

D-89335 Ichenhausen

Cher client,

Manipulation sure de I'essence

Günzburger Straße 69

D-89335 Ichenhausen

Geachte klant,

Traag / stationair =

Schakelhendel (26)

of in acheterwaartse richting.

Günzburger Straße 69

Günzburger Straße 69

12.8 Limpeza da-camera de flutuation

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyer loses its rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period of time. With respect to parts not manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.

Garantie FR