KM 9060 R G - Vacuum Cleaner Kärcher - Free user manual and instructions
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USER MANUAL KM 9060 R G Kärcher
- Angewandtes Konformitätsbewer- tungsverfahren 2000/14/EG: Anhang V Schallleistungspegel dB(A) Gemessen: 94 Garantiert: 97 Chairman of the Board of Management Director Regulatory Affairs & Certification Zubehör Seitenbesen, standard 6.906-132.0 Zur Reinigung von Innen- und Außenflächen. Seitenbesen, hart 6.905-625.0 Zur Entfernung von fest haftendem Schmutz im Außenbereich, nässefest. Seitenbesen, weich 6.905-626.0 Speziell für Feinstaubkehren auf glatten Böden. Kehrwalze, standard 4.762-430.0 Verschleiß- und nässefest. Universalbe- borstung für Innen- und Außenreinigung. Kehrwalze, weich 4.762-442.0 Mit Naturborsten speziell für Feinstaub- kehren auf glatten Böden im Innenbereich. Nicht nässefest, nicht für abrassive Ober- flächen. Kehrwalze, hart 4.762-443.0 Zur Entfernung von fest haftendem Schmutz im Außenbereich, nässefest. Staubfilter 6.414-576.0 Kehrwalze, antista- tisch 4.762-441.0 Anbausatz Vollgummi- bereifung 2.641-129.0 Anbausatz Seitenbe- sen links 2.644-268.0 Anbausatz Rundum- leuchte 2.643-887.0 Set Halter Besen Homebase 4.035-523.0 Set Grobschmutzzan- ge Homebase 4.035-524.0 16 DE- 1 Please read and comply with these original instructions prior to the initial operation of your appliance and store them for later use or subsequent own- ers. Please read the safety instructions before start-up! Your sales outlet should be informed about any transit damage noted when unpacking the product. – Warning and information plates on the machine provide important directions for safe operation. – In addition to the information contained in the operating instructions, all statuto- ry safety and accident prevention regu- lations must be observed. Notes about the ingredients (REACH) You will find current information about the ingredients at: www.kaercher.com/REACH The warranty terms published by the rele- vant sales company are applicable in each country. We will repair potential failures of your appliance within the warranty period free of charge, provided that such failure is caused by faulty material or defects in man- ufacturing. In the event of a warranty claim please contact your dealer or the nearest authorized Customer Service center. Please submit the proof of purchase. DANGER To avoid risks, all repairs and replacement of spare parts may only be carried out by authorized customer service personnel. – Only use accessories and spare parts which have been approved by the man- ufacturer. The exclusive use of original accessories and original spare parts ensures that the appliance can be oper- ated safely and trouble free. – For information about accessories and spare parts, please visit www.kaerch- er.com. DANGER Warns about immediate danger which can lead to severe injuries or death. 몇 WARNING Warns about possible danger which could lead to severe injuries or death. CAUTION Points out a possibly dangerous situation which can lead to light injuries or property damage. Use this sweeper only as directed in these operating instructions. – This sweeper has been designed to sweep dirt and debris from outdoor sur- faces. – The machine is not suitable for being driven on public roads. – Any use extending beyond this is not considered as proper use. The manu- facturer is not liable for any losses re- sulting from this; the user alone bears the risk for this. – It is not allowed to use this appliance in- doors. – The machine may not be modified. – The machine is only suitable for use on the types of surfaces specified in the operating instructions. – The machine may only be operated on the surfaces approved by the company or its authorised representatives. Contents General notes
- EN Environmental protection p. 1
Symbols on the machine
Safety information concern- ing the driving operation EN
Safety information concern- ing the combustion engine EN
Safety information concern- ing maintenance and care EN
Moving sweeper without en- gaging self-propulsion. . EN
Moving sweeper by engag- ing self-propulsion. . . . . EN
Prior to start/safety test .
Turn off the appliance . .
- Troubleshooting
- EN Technical specifications p. 12
- EN p. 13
- EU Declaration of Conformity EN Accessories p. 14
- EN General notes Environmental protection The packaging material can be re- cycled. Please do not throw the packaging material into house- hold waste; please send it for re- cycling. Old appliances contain valuable materials that can be recycled. Please arrange for the proper re- cycling of old appliances. Please dispose your old appliances using appropriate collection systems. Please do not release engine oil, fuel oil, diesel and petrol into the environment Pro- tect the ground and dispose of used oil in an environmentally-clean manner. Warranty Accessories and Spare Parts Symbols in the operating instructions Symbols on the machine Risk of burns on account of hot surfaces! Please do not sweep away any burning substances such as cigarettes, match sticks or sim- ilar objects. Risk of being squeezed or hurt at the belts, side-brushes, con- tainers, machine cover. The air inlets next to the driv- er's seat must not be covered. Do not store any objects next to or behind the seat. Tyre pressure Intake points for the jack Lashing point Wet/dry flap Proper use 17EN- 2 – The following applies in general: Keep highly-flammable substances away from the appliance (danger of explo- sion/fire). – Never vacuum up explosive liquids, combustible gases or undiluted acids and solvents. This includes petrol, paint thinner or heating oil which can gener- ate explosive fumes or mixtures upon contact with the suction air. Acetone, undiluted acids and solvents must also be avoided as they can harm the mate- rials on the machine. – Never sweep/vacuum up reactive metal dusts (e.g. aluminium, magnesium, zinc), as they form explosive gases when they come in contact with highly alkaline or acidic detergents. – The appliance is not suitable for sweep- ing off hazardous substances. – Do not sweep/vacuum up any burning or glowing objects. – The machine may not be used or stored in hazardous areas. It is not allowed to use the appliance in hazardous locations. – It is strictly prohibited to take co-pas- sengers. – Pushing/pulling or transporting objects by means of this appliance is prohibited. – Asphalt – Industrial floor – Screed – Concrete – Paving stones – The machine with working equipment must be checked to ensure that it is in proper working order and is operating safely prior to use. Otherwise, the appli- ance must not be used. – If the appliance is used in hazardous ar- eas (e.g. filling stations) the corre- sponding safety provisions must be observed. It is not allowed to use the appliance in hazardous locations. – The operator must use the appliance properly. The person must consider the local conditions and must pay attention to third parties, in particular children, when working with the appliance. – Prior to starting work, the operator must ensure that all protective devices are properly installed and function correctly. – The operator of the appliance is liable for accidents with other individuals or their property. – Ensure that the operator wears tight-fit- ting clothes. Wear sturdy shoes and avoid wearing loose-fitting clothes. – Check the immediate vicinity prior to starting (e.g. children). Ensure suffi- cient visibility! – Never leave the machine unattended so long as the engine is running. The operator may leave the machine only when the engine has come to a stand- still, the machine has been protected against accidental movement, if neces- sary, by applying the immobilization brake and the ignition key has been re- moved. – The appliance may only be used by per- sons who have been instructed in han- dling the appliance or have proven qualification and expertise in operating the appliance or have been explicitly assigned the task of handling the appli- ance. – This appliance is not intended for use by persons (including children) with lim- ited physical, sensoric or mental capac- ities or lack of experience and/or skills, unless such persons are accompanied and supervised by a person in charge of their safety or if they received precise instructions on the use of this appli- ance. – Children should be supervised to pre- vent them from playing with the appli- ance. Danger Risk of injury! Danger of tipping if gradient is too high. – The falling and rising gradients in the di- rection of travel may not exceed 18%. Danger of tipping on unstable ground. – Only use the machine on sound surfac- es. Danger of tipping with excessive sideways tilt. – The gradient perpendicular to the direc- tion of travel should not exceed 18%. Danger Risk of injury! – Please follow the special safety instruc- tions in the Operating Instructions Man- ual for petrol engine devices. – Do not close the exhaust. – Do not bend over the exhaust or touch it (risk of burns). – Do not touch the drive motor (risk of burns). – Ensure that there is adequate ventila- tion or provision for diverting the ex- haust gas while operating the appliance in closed rooms (risk of poisoning). – Exhaust gases are poisonous and haz- ardous to health, do not inhale them. – The engine requires approx. 3-4 sec- onds to come to a standstill once it has been switched off. During this time, stay well clear of the working area. – The engine is to be brought to a stand- still and the appliance is to be fastened properly during transportation. – Switch off the appliance and remove the ignition key prior to performing any cleaning or maintenance tasks on the appliance, replacing parts or switching over to another function. – Always disconnect the battery when working on the electrics. – Do not clean the appliance with a water hose or high-pressure water jet (danger of short circuits or other damage). – Maintenance work may only be carried out by approved customer service out- lets or experts in this field who are famil- iar with the respective safety regulations. – Please observe the local safety regula- tions regarding portable commercially used appliances. – Always use appropriate gloves while working on the device. The sweeper operates using the overthrow principle. – The side brushes (3) clean the corners and edges of the surface, moving dirt and debris into the path of the roller brush. – The rotating roller brush (4) moves the dirt and debris directly into the waste container (5). – The dust raised in the container is sep- arated by the dust filter (2) and the fil- tered clean air is drawn off by the suction fan (1). Foreseeable misuse Suitable surfaces Safety instructions General notes on safety Safety instructions concerning the operation Safety information concerning the driving operation Safety information concerning the combustion engine Safety information concerning the transport of the appliance Safety information concerning maintenance and care Function 18 EN- 3 1 Operating field 2 Steering wheel 3 Lever for seat adjustment 4 Seat (with seat contact switch) 5 Storage area 6 Holding rail for home base 7 Cover 8 Petrol engine 9 Fuel tank 10 Tank indicator 11 Stop switch 12 Rear wheel 13 Waste container (both sides) 14 Roller brush access 15 Front sealing strip 16 Side sealing strip 17 Rear sealing strip 18 Roller brush 19 Left side brush (optional) 20 Pedal for raising/lowering bulk waste flap 21 Front wheel 22 Right side brush 23 Drive pedal 24 Wet/dry flap 25 Fuses (behind front panel) 26 Dust filter 27 Maintenance-free batteries 1 Programme switch 2 Operating hour counter 3 Filter dedusting 4 Horn 5 Ignition lock 6 Choke (cold start) DANGER Danger of crushing while closing the ma- chine cover. Hence, lower the machine cover slowly. Prior to commissioning, maintenance or adjustment tasks, the appliance cover must be opened. Grab the front of the appliance cover and fold it back together with the seat. A retaining band keeps the appliance cover in the rear position. Operating and Functional Elements Operator console Before Startup Open/ close device hood 19EN- 4 p. 14
Danger Risk of injury, risk of damage! Observe the weight of the appliance when you load it! Do not use a forklift truck to unload the ma- chine as this may damage it. Use a suitable ramp or a crane to load the appliance! If the machine is delivered on a pallet, you must create an unloading ramp us- ing the boards provided. To unload the machine, proceed as follows: Cut plastic packing belt and remove foil. Connect battery (see section on Care and maintenance) Remove the elastic tape fasteners at the stop points. Four indicated floor boards of the pallet are fastened with screws. Unscrew these boards. Place the boards on the edge of the pal- let. Place the boards in such a way that they lie in front of the four wheels of the machine. Fasten the boards with screws. Slide the four support beams included in the packaging under the ramp. Remove the wooden blocks used for ar- resting the wheels and slide them under the ramp. Slide the machine over the prepared ramp from the pallet. The machine can be moved in 2 ways: (1) By pushing it (see Moving sweeper without engaging self-propulsion). (2) By driving it (see Moving sweeper by engaging self-propulsion). Danger Risk of injury! Before engaging the free- wheel operation, the machine must be se- cured to prevent it rolling away. – The travel drive is inoperable. – Braking effect exists no more. CAUTION Risk of damage to the hydrostatic axle drive! Only push sweeper slowly and across short distances. Open the device hood. Position of the freewheel lever up - appli- ance can be pushed. Engage the freewheel lever in the upper position. Note: If the freewheel lever does not lock in, then slightly move the machine forward and backward. After moving the appliance, snap the freewheel lever into the lower position. Close cover. Open the device hood. Position freewheel lever down - appliance is ready to start. Engage the freewheel lever in the lower position. Close cover. Note: The machine has been fitted with an automatic parking brake that is activated as soon as the engine is switched off and the driver leaves his seat. Park the sweeper on an even surface. Remove ignition key. Check engine oil level. Check the filling level of the fuel tank at the fuel gauge. Check fill level of hydraulic oil. Check side brush. Check the roller brush for wear and wrapped belts. Empty waste container. Check tyre pressure. Check function of seat contact switch. Check, if the stop switch on the com- bustion engine is in the "ON" position. Note: For description, see section on Care and maintenance. Danger Risk of explosion! – Only fuel up while motor is turned off. – Only use the fuels specified in the Op- erations Manual. – Do not refuel the machine in enclosed spaces. – Smoking and naked flames are strictly prohibited. – Ensure that no fuel reaches the hot open surfaces. 1 Tank lid 2 Tank indicator 3 Fuel cock Switch off engine. Open the device hood. Read the filling level at the fuel gauge. The red area indicates the filling level. Open fuel filler cap. Use and install a funnel with a filter. Use "regular unleaded petrol". Tank filling with empty tank approx. 5 li- tre Wipe off any spilt fuel, remove funnel and close fuel filler cap. Close cover. CAUTION Risk of damage to the drive! Prior to each run, ensure that the freewheel lever is in the lower position. CAUTION The air inlets next to the driver's seat must not be covered. Do not store any objects next to or behind the seat. Pull seat adjustment lever inwards. Slide seat, release lever and lock in place. Check that the seat is properly locked in position by attempting to move it back- wards and forwards. Note: The max. load of the storage area is 20 kg. Ensure safe fastening of the cargo. Unloading tips Net weight (transport weight) 265 kg *
- If upgrade kits are installed, the weight is respectively higher. Moving sweeper without engaging self-propulsion Moving sweeper by engaging self- propulsion Start up General notes Prior to start/safety test Maintenance Works Refuelling Operation Adjusting driver's seat Storage area 20 EN- 5 1 Driving Driving to the Place of Use. Side brush and roller brush are raised. 2 Sweeping with sweep roller Roller brush is lowered. 3 Sweeping using roller brush and side brushes Roller brush and side brushes are low- ered. Note: The machine is equipped with a seat contact switch If the driver's seat is vacat- ed, the machine is switched off. Note: If the seat contact switch has switched off the machine, then turn the ig- nition key to "0" to prevent battery dis- charge. Open the device hood. Check, if the stop switch on the com- bustion engine is in the "ON" position. Open the fuel supply. Close cover. Sit on the driver's seat. Do NOT press the accelerator pedal. Set programme switch to step 1 (driv- ing). Only when is very cold or raining: Pull choke lever upwards. Once the engine is running, pressl choke lever down again. Turn ignition key past position 1. If the machine starts, release the igni- tion key. Note: Never operate the starter motor for longer than 10 seconds. Wait at least 10 seconds before operating the starter motor again. CAUTION Always press the accelerator pedal careful- ly and slowly. Do not jerkily change from re- verse to forward drive or vice versa. 1 Accelerator pedal, "forwards" 2 Accelerator pedal, "reverse" Press slowly the accelerator pedal "for- ward". Danger Risk of injury! While reversing, ensure that there is nobody in the way, ask them to move if somebody is around. Press slowly the accelerator pedal "re- verse". – The accelerator pedal can be used to vary the driving speed infinitely. – Avoid pressing the pedal suddenly as this may damage the hydraulic system. – In the event of power loss on inclined surfaces, slightly reduce the pressure on the accelerator pedal. Release the accelerator pedal, the ma- chine brakes automatically and stops. CAUTION Objects or loose obstacles may not be run over or pushed. Stationary obstacles of up to 5 cm can be run over slowly and carefully. Stationary obstacles of more than 5 cm may only be run over using a suitable ramp. Danger Risk of injury! If the bulk waste flap is open, stones or gravel may be flung forwards by the roller brush. Make sure that this does not endanger persons, animals or objects. CAUTION Do not sweep up packing strips, wire or similar objects as this may damage the sweeping mechanism. CAUTION To avoid damaging the floor, do not contin- ue to operate the sweeping machine in the same position. Note: To achieve an optimum cleaning re- sult, the driving speed should be adjusted to take specific situations into account. Note: During operation, the waste contain- er should be emptied at regular intervals. Note: When cleaning surfaces, only lower the roller brush. Note: Also lower side brush when cleaning along edges. Set programme switch to step 2. Roller brush is lowered. Note: Roller brush starts operating auto- matically. Note: To sweep up larger items up to a height of 50 mm, e.g. cigarette packs, the bulk waste flap must be raised briefly. Raising bulk waste flap: Press the pedal for the bulk waste flap forwards and keep pressed down. To lower it, take foot off pedal. Note: An optimum cleaning result can only be achieved if the bulk waste flap has been lowered completely. Set programme switch to step 3. Side brushes and roller brush are lowered. Note: Roller brush and side brush start operating automatically. Close wet/dry flap Open wet/dry flap. Note: You can thus prevent the filter system from getting blocked. Open wet/dry flap. Note: This protects the filter from mois- ture. The appliance is equipped with an auto- matic filter cleaning system. Check the installed dust filter for con- tamination every once in a while. Re- place a heavily contaminated or defective filter. Programme selection Starting the machine Open fuel cock Turning on the Appliance Drive the machine Drive forward Reverse drive Driving method Brakes Driving over obstacles Sweeping mode
Sweeping with sweep roller Sweeping with bulk waste flap raised Sweeping with side brushes Sweeping dry floors Sweep in fibrous and dry waste (such as dry grass, hay) Sweeping damp or wet floors Filter dedusting
21EN- 6 Note: After parking the appliance, wait at least 1 minute before opening or emptying the waste container. This way the dust can settle. Raise the waste container slightly and pull it out. Empty waste container. Push in the waste container and lock it. Empty opposite waste container. Note: After switching off the appliance, the dust filter is automatically cleaned. Wait for approx. 2 minutes before opening the appli- ance cover. Set programme switch to step 1 (driv- ing). The side brush and roller brush are raised. Turn ignition key to "0" and remove it. Open the device hood. Close the fuel supply. Close cover. DANGER Risk of injury and damage! Observe the weight of the appliance when you transport it. DANGER When loading the appliance, the freewheel lever must be in the lower position. Only then the travel drive and parking brake are ready for operation. The machine must al- ways be moved up or down slopes by en- gaging self-propulsion. Turn ignition key to "0" and remove it. Empty fuel tank. Secure the wheels of the machine with wheel chocks. Secure the machine with tensioning straps or cables. When transporting in vehicles, secure the appliance according to the guide- lines from slipping and tipping over. Note: Observe markings for fixing points on base frame (chain symbols). When loading or unloading the machine, it may only be operated on gradients of max. 18%. DANGER Risk of injury and damage! Note the weight of the appliance in case of storage. If the sweeper is going to be out of service for a longer time period, observe the follow- ing points: Fill fuel tank and close fuel cock. Change engine oil. Set programme switch to step 1 (driv- ing). The roller brush and side brushes are raised to prevent the bristles being damaged. Turn ignition key to "0" and remove it. Unscrew spark plugs and pour approx. 3 cm
of oil into the spark plug holes. Crank the engine several times before replacing the spark plug. Screw in the spark plug. Clean the inside and outside of the sweeper. Park the sweeper on an even surface. Park the machine in a safe and dry place. Lock the sweeper to ensure that it does not roll off. Disconnect battery. Charge battery approx. every 2 months. Switch off the appliance and remove the ignition key prior to performing any cleaning or maintenance tasks on the appliance, replacing parts or switching over to another function. Always disconnect the battery when working on the electrics. – Maintenance work may only be carried out by approved customer service out- lets or experts in this field who are famil- iar with the respective safety regulations. – Mobile appliances used for commercial purposes are subject to safety inspec- tions according to VDE 0701. – Use only roller brushes/ side-brushes that are provided with the appliance or specified in the Operations Manual. The use of other roller brushes/ side- brushes can affect the safety of the ap- pliance. – The battery installed in the appliance is maintenance-free. CAUTION Risk of damage! Do not clean the appliance with a water hose or high-pressure water jet (danger of short circuits or other damage). Do not use aggressive and abrasive deter- gents. Danger Risk of injury! Wear dust mask and protec- tive goggles. Open the device hood. Blow through machine with com- pressed air. Clean the machine with a damp cloth which has been soaked in mild detergent. Close cover. Clean the machine with a damp cloth which has been soaked in mild detergent. Observe the inspection checklist! Note: The elapsed-time counter shows the timing of the maintenance intervals. Note: Where maintenance is carried out by the customer, all service and maintenance work must be undertaken by a qualified specialist. If required, a specialised Kärch- er dealer may be contacted at any time. Note: For description, see section on Main- tenance work. Daily maintenance: Check engine oil level. Check tyre pressure. Check fill level of hydraulic oil. Check function of all operator control el- ements. Check function of seat contact switch. Weekly maintenance: Check petrol pipes for leaks. Check air filter. Check moving parts for freedom of movement. Check the sealing strips in the sweep- ing area for position and wear. Check dust filter and clean filter box, if required. Maintenance to be carried out every 100 operating hours: Change engine oil (initial change after 20 operating hours). Check spark plug. Check tension, wear and function of drive belts (V-belt and circular belt). Clean air filter. Maintenance following wear: Replace sealing strips. Replace roller brush. Replace side brush. Emptying waste container Turn off the appliance Close fuel cock Transport Storage Shutdown Care and maintenance General notes Cleaning Cleaning the inside of the machine External cleaning of the appliance Maintenance intervals Maintenance by the customer 22 EN- 7 Note: In order to safeguard warranty claims, all service and maintenance work during the warranty period must be carried out by the authorised Kärcher Customer Service in accordance with the mainte- nance booklet. Maintenance to be carried out after 20 operating hours: Carry out initial inspection. Maintenance to be carried out every 100 operating hours Have maintenance tasks performed ac- cording to the inspection check list. Maintenance to be carried out every 200 operating hours Have maintenance tasks performed ac- cording to the inspection check list. Maintenance to be carried out every 300 operating hours Have maintenance tasks performed ac- cording to the inspection check list. DANGER Risk of injury! The engine requires approx. 3-4 seconds to come to a standstill once it has been switched off. During this time, stay well clear of the working area. Risk of burns! Allow the machine sufficient time to cool down before carrying out any maintenance and repair work. CAUTION Please do not release engine oil, fuel oil, diesel and petrol into the environment. Pro- tect the ground and dispose of used oil in an environmentally-clean manner. Park the sweeper on an even surface. Turn ignition key to "0" and remove it. Allow device to cool down sufficiently. For certain maintenance tasks (e.g. change of the battery) it is necessary to the remove the rear panel first. Open the device hood. 1 Screws suction blower hose 2 Screws rear panel Loosen the 2 screws at the suction blower hose and pull off the suction hose. Loosen all 6 screws on the left side, right side, and at the back of the rear panel. Close cover. 1 Tail panel 2 Battery Remove the rear panel together with the suction blower hose towards the back. When installing the rear panel, ensure that the retaining strap is always locat- ed above the sheet metal bracket. Please observe the following warning notes when handling batteries: Danger Risk of explosion! Do not put tools or similar on the battery, i.e. on the terminal poles and cell connectors. Danger Risk of injury! Ensure that wounds never come into contact with lead. Always clean your hands after having worked with batteries. DANGER Risk of fire and explosion! – Smoking and naked flames are strictly prohibited. – Rooms where batteries are charged must have good ventilation because highly explosive gas is emitted during charging. DANGER Danger of causticization! – Rinse thoroughly with lots of clear water if acid gets into the eye or comes in con- tact with the skin. – Then consult a doctor immediately. – Wash off the acid If it comes in contact with the clothes. – Change clothing. Remove the tail panel. Refer to Chapter "Maintenance tasks/ removing the rear panel". Insert battery in battery mount. Note: Observe the mounting direction concerning the polarity of the connection! Connect pole terminal (red cable) to positive pole (+). Connect pole terminal to negative pole (-). Note: Check that the battery pole and pole terminals are adequately protected with pole grease. Danger Risk of injury! Comply with safety regula- tions on the handling of batteries. Observe the directions provided by the manufacturer of the charger. Danger Charge the battery only with an appropriate charger. Disconnect battery. Connect positive terminal cable from the charger to the positive pole connec- tion on the battery. Connect negative terminal cable from the charger to the negative pole con- nection on the battery. Plug in mains connector and switch on charger. Maintenance by Customer Service Maintenance Works General notes on safety Preparation Remove rear panel Safety notes regarding the batteries Observe the directions on the battery, in the instructions for use and in the vehicle operating instructions! Wear an eye shield! Keep away children from acid and batteries! Risk of explosion! Fire, sparks, open light, and smoking not allowed! Danger of causticization! First aid! Warning note! Disposal! Do not throw the battery in the dustbin! Installing and connecting the battery Charging battery 23EN- 8 Note: When the battery is charged, first re- move the charger from the mains and then disconnect it from the battery. Remove the tail panel. Disconnect pole terminal to negative pole (-). Disconnect pole terminal to positive pole (+). Remove the battery from the battery holder. Used batteries are to be disposed ac- cording to the EC guideline 91/ 157 EWG or the corresponding national regulations in an environment-friendly manner. Park the sweeper on an even surface. Connect air pressure testing device to tyre valve. Check air pressure and adjust if re- quired. For permissible tyre inflation pressure see Chapter "Technical specifications". Park the sweeper on an even surface. Remove ignition key. Check stability of ground. Lock the ap- pliance to ensure that it does not roll off. Position vehicle jack at the appropriate mounting point for the front or rear wheel. NOTICE Use a suitable commercially available vehi- cle jack. Loosen the wheel nuts by approx. 1 ro- tation using a suitable tool. Replace the rear wheel 1 Axle 2 Rear wheel 3 Locking plate 4 Safety disc Raise slightly the waste container on the appropriate side and pull it out. Raise machine using vehicle jack. Remove the lock washer and locking plate. Remove wheel. Have the defective wheel repaired by a specialised repair shop. Push the wheel all the way onto the axle. Mount the locking plate and lock washer. Lower machine using vehicle jack. Push in the waste container and lock it. Replace the front wheel 1 Front wheel 2 Nut 3 Intake Raise machine using vehicle jack. Loosen both screws on the wheel axle by 1-2 rotations. If necessary, hold up a second wrench to loosen them. Remove the wheel together with the axle. Have the defective wheel repaired by a specialised repair shop. Tighten the repaired front wheel with the axle and nut to the retainer. Lower machine using vehicle jack. DANGER Risk of burns on account of hot surfaces! Allow engine to cool down. Wait for at least 5 minutes after switch- ing off the engine before checking the engine oil fill level. Open the device hood. 1 Oil drain hose 2 Oil dipstick Unscrew and withdraw oil dipstick. Wipe off and insert the oil dipstick (do not turn it in). Remove the oil dip one more time and check the oil level. – The oil level must lie between “MIN“ and “MAX“ marking. – Add motor oil if the oil level is below the "MIN" marking. – Do not fill oil above the "MAX" marking. Fill motor oil into the oil fill neck. Note: For filling in the motor oil, use ac- cessories such as a bent funnel tube or an oil-change pump 6.491-538. For oil type refer to Chapter "Technical specifications". Wait at least 5 minutes. If the engine oil level is correct, screw in the oil dipstick. DANGER Risk of burns due to hot oil! Allow engine to cool down. Open the device hood. Ready a catch bin for appr. 1 litre oil. Unscrew the locking screw of the oil drain hose and drain the oil. Screw in the locking screw and tighten it again. Unscrew and withdraw oil dipstick. Fill motor oil into the oil fill neck. For oil type and filling quantity refer to Chapter "Technical specifications". Wait at least 5 minutes. Check engine oil level. If the engine oil level is correct, screw in the oil dipstick. Deliver the old oil to the respective col- lection centres. DANGER Risk of burns on account of hot surfaces! Allow engine to cool down. 1 Wing bolt 2 Air filter housing 3 Filter inlay Remove the wing screw. Remove the air filter housing. Take out the filter inlay. Clean the interior of the air filter reservoir. Clean or replace the filter inlay. Install a new filter inlay. Fit the air filter casing and secure it by means of the butterfly nut. Remove the battery Check the tyre pressure Replacing wheel Tightening torque (Nm) 56 Nm Check engine oil level and top up, if re- quired Change the engine oil Change the air filter 24 EN- 9 CAUTION Risk of injury! Do not remove the spark plug connector manually. 1 Vacuum line 2 Ignition plug 3 Casing Pull the vacuum line out of the casing. Remove the spark plug connector using suitable tools/tongs. Unscrew and clean spark plug. Screw in cleaned or new spark plug. Push on spark-plug connector. Reinsert the vacuum pipe into the cas- ing. DANGER Risk of burns on account of hot surfaces! CAUTION This inspection may only be carried out when the engine is warm Open the device hood. 1 Equalising container 2 MAX oil level 3 MIN oil level Check oil level in the equalisation con- tainer. The filling level should be between the "Max" and "Min" marking. If hydraulic oil is missing: Remove the lid of the equalising reser- voir and refill hydraulic oil. For oil type refer to Chapter "Technical specifications". Close the lid. Check tyre pressure. The side-brushes lift up. Drive sweeper on to a smooth, even surface covered with a visible layer of dust or chalk. Lower side-brushes and allow them to briefly rotate. The side-brushes lift up. Drive machine backwards. Park the sweeper on an even surface. Check sweeping mirror. The width of the sweeping track should lie between 40-50 mm. Note: The side brush floating mounting ad- justs the sweeping track as the bristles wear down. The side brush must be re- placed if it becomes too worn. Park the sweeper on an even surface. Set programme switch to step 1 (driv- ing). Side brushes lift up. Turn main key to "0" and remove it. 1 Side brushes 2 Wing screw (attachment) Unscrew the wing screw on the underside and remove the side brush downwards. If necessary, clean the mount. Attach new side brush (note fixings) and fasten with wing screw. Park the sweeper on an even surface. Set programme switch to step 1 (driv- ing). Roller brush is raised. Turn ignition key to "0" and remove it. Secure the machine with wheel chock(s) to prevent it from rolling away. Remove belts or cords from roller brush. Note: The side brush floating mounting of the roller brush adjusts the sweeping track as the bristles wear down. The roller brush must be replaced if it becomes too worn. Set programme switch to step 1 (driv- ing). The side brush and roller brush are raised. Drive sweeper on to a smooth, even surface covered with a visible layer of dust or chalk. Lower roller brush and allow it to briefly rotate. Raise roller brush. Press pedal which raises bulk waste flap and keep pressed. Drive machine backwards. Check sweeping mirror. The sweeping track should have an even rectangular shape which is be- tween 50 and 70 mm wide. Replacement is due if a visible deteriora- tion in sweeping performance caused by bristle wear is evident. Park the sweeper on an even surface. Set programme switch to step 1 (driv- ing). Roller brush is raised.
Turn ignition key to "0" and remove it. Secure the machine with wheel chock(s) to prevent it from rolling away. Raise slightly the waste container on the left side and pull it out. 1 Screw 2 Side panels Loosen the fastening screw on the left side-panel. Remove side panel. Clean or replace the spark plug Check hydraulic oil level and refill hy- draulic oil Checking the sweeping mirror of the side-brushes Replacing side brush Checking roller brush Check the sweeping mirror of the sweeping roller Replacing roller brush 25EN- 10 1 Spring Unhook both draw springs. 1 Fastening screw of the under-pressure can 2 Fastening nut of the bulk waste flap 3 Screw of the roller brush crank Unscrew the fastening screws of the vacuum socket and release the lever. Turn the fastening nut of the bulk waste flap and unhook the bulk waste flap. Unscrew and withdraw bolt on the roller brush swinging arm. 1 Cover 2 Roller brush Push the roller brush cover backwards and remove it. Pull out roller brush. Push new roller brush into the roller brush housing and onto the drive pin. Note: When installing the new roller brush, ensure correct positioning of the bristle assembly. Installation position of roller brush in direc- tion of travel Position roller brush cover. Fit the fastening screws and nuts. Hook the draw spring in. Screw on side panel. Push in the waste containers on both the sides and lock them. Park the sweeper on an even surface. Set programme switch to step 1 (driv- ing). Roller brush is raised. Turn ignition key to "0" and remove it. Secure the machine with wheel chock(s) to prevent it from rolling away. Raise slightly the waste containers on both sides and pull them out. Open the fastening screws of the side panels on both sides. Remove side panels. Front sealing strip Loosen retaining nuts for the front seal- ing strip (1) slightly (to replace, un- screw). Screw on new sealing strip without fully tightening the nuts. Adjust sealing strip. Set the distance between the sealing strip and the floor so that the bottom edge trails behind at a distance of be- tween 10-15 mm. Tighten nuts. Rubber strip If worn, replace. Unscrew retaining nuts for the rubber strip (2). Screw on new rubber strip. Rear sealing strip Set the distance between the sealing strip and the floor so that the bottom edge trails behind at a distance of be- tween 5 and 10 mm. If worn, replace. Unscrew retaining nuts for rear sealing strip (3). Screw on new sealing strip. Side sealing strips Slightly loosen retaining nuts for the side sealing strip (to replace, unscrew). Screw on new sealing strip without fully tightening the nuts.
To set the floor clearance, insert a sheet with a thickness of between 1 and 3 mm under the sealing strip. Adjust sealing strip. Tighten nuts. Screw on side panels. Push in the waste containers on both the sides and lock them. 몇 WARNING Health hazard! Empty waste container before replacing dust filter. Wear a dust mask when working around the dust filter. Observe safety regulations on the handling of fine particulate material. Turn main key to "0" and remove it. Press emergency-stop button. Open the device hood. Loosen the screws. Press the filter holder upwards and re- move it. Remove the lamella filter. Insert new filter. Make sure driver engages with holes on drive side. Insert the filter holder and press down- wards. Tighten the screws. Note: Make sure when installing the new filter that the fins are not damaged. Lift filter case seal out of groove in the cover. Insert new seal. Check hoses at the suction blower for leaks and tight seating from time to time. Adjusting and replacing sealing strips Replacing dust filter Replacing filter case seal Check suction blower 26 EN- 11 Turn ignition key to "0" and remove it. Danger The engine requires approx. 3-4 seconds to come to a standstill once it has been switched off. During this time, stay well clear of the working area. Open the device hood. V-belt axle drive (1) and V-belt suction blower (2) Check the V-belt axle drive (1) and V- belt suction blower (2) for tension, wear and damage. Drive belt (3) Check drive belt (3) for tension, wear and damage. Drive belt (4) Check drive belt (4) for tension, wear and damage. Circular belt side brush (5) Check circular belt side brush (5) for tension, wear and damage. V-belt sweeping drive (6) and screw (7) Check V-belt of the roller brush drive (6) for tension, wear and damage. Tighten the V-belt at the screw if neces- sary. The drive control/electronic system is in- stalled behind the front panel. To replace a fuse, the front panel must be removed. Loosen the front panel screws. Remove front panel. Replace defective fuses. Note: The assignment of fuses is indi- cated on the inside of the panel. Only use fuses with identical safety ratings. Replace front panel. Checking drive belt Replacing fuses of drive control/ elec- tronic system 27EN- 12 Troubleshooting Fault Remedy Appliance cannot be started Sit on the driver seat, the seat contact switch gets activated. Check, if the stop switch on the combustion engine is in the "ON" position. Refuel Open fuel cock Check fuel pipes, connections and joints and maintain them if required Charging battery Check and clean spark plug, replace if necessary. Inform Kärcher Customer Service. Engine is running erratically Clean or replace air filter Check fuel pipes, connections and joints and maintain them if required Inform Kärcher Customer Service. Engine is running but machine is not moving Check setting of freewheel lever Inform Kärcher Customer Service. Engine is running but machine is only moving slowly Allow machine to warm up for approx. 3 minutes in sub-zero temperatures Inform Kärcher Customer Service. Machine is not sweeping properly Check roller brush and side brushes for wear, replace if necessary. Check function of bulk waste flap Check sealing strips for wear, adjust or replace as required Check belts of sweeping drive. Inform Kärcher Customer Service. Dust gathers in the machine Insufficient vacuum performance Empty waste container Check hoses of suction blower for absence of leakness. Clean and check the dust filter, replace if necessary. Check the dust filter for proper seating. Close wet/dry flap Check sealing strips for wear, adjust or replace as required Inform Kärcher Customer Service. Side brush or roller brush is not be- ing lowered; under-pressure sys- tem is defective Inform Kärcher Customer Service. Roller brush does not turn. Set programme switch to stage 2 or 3. Remove belts or cords from roller brush Check V-belt tension Inform Kärcher Customer Service. The motor cannot be switched off (Key position on "0") Open the appliance cover and close the petrol cock. Risk of injury on account of rotating belts! Close the cover and wait until the motor turns off. 28 EN- 13 Technical specifications KM 90/60 R G Machine data Length x width x height mm 1695 x 1060 x 1260 Net weight (transport weight) kg 265 Permissible overall weight kg 440 Driving speed km/h 8 Cleaning speed km/h 4 Climbing capability (max.) % 18 Roller brush diameter mm 250 Roller brush width mm 615 Side brush diameter mm 410 Surface cleaning performance without side brushes m
/h 4920 Surface cleaning performance with 1 side brushes m
/h 7200 Surface cleaning performance with 2 side brushes m
Emission according to the measurement procedure of EU regulation 2016/1628 (lev- el V) g/kWh 661 Fuel type -- Petrol, unleaded Fuel tank capacity l 5,6 Spark plug, NGK -- BR-4HS Maintenance-free batteries V, Ah 12, 40 Oil grades Engine oil - type -- SAE 15 W 40 Filling quantity l 1,0 Drive axle of the hydraulic part -- SAE 20 W 50 Tyres Size, front -- 3.00-4 4PR Air pressure, front bar 4,0 Size, rear -- 4.00-8 6PR Air pressure, rear bar 4,0 Brake Service brake -- hydrostatic Parking brake -- automatic (with spring) Filter and vacuum system Filter surface area, dust filter m
4,0 Category of use – filter for non-hazardous dust -- M Working conditions Temperature °C 0...+ 40 Air humidity, non-condensing % 0 - 90 Values determined as per EN 60335-2-72 Noise emission Sound pressure level L
0,2 29EN- 14 We hereby declare that the machine de- scribed below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval. The signatories act on behalf of and with the authority of the company management. Documentation supervisor: S. Reiser Alfred Kärcher SE & Co. KG Alfred-Kärcher-Straße 28-40 71364 Winnenden (Germany) Tel.: +49 7195 14-0 Fax: +49 7195 14-2212 Winnenden, 2020/11/01 EU Declaration of Conformity Product: Vacuum sweeper Type: 1.047-xxx Relevant EU Directives 2006/42/EC (+2009/127/EC) 2014/30/EU 2000/14/EC 2014/53/EU (TCU) Applied harmonized standards EN 60335–1 EN 60335–2–72 EN 62233: 2008 EN 55012: 2007 + A1: 2009 EN 61000–6–2: 2005 TCU EN 301 511 V12.5.1 EN 300 440 V2.1.1 EN 300 328 V2.1.1 EN 300 330 V2.1.1 Applied national standards
Chairman of the Board of Management Director Regulatory Affairs & Certification Принадлежности Боковая щетка, стан-
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