ASP 12 TS2 - Log splitter ATIKA - Free user manual and instructions

USER MANUAL ASP 12 TS2 ATIKA

Technische Änderungen vorbehalten!13 Do not operate machine before having read the operating instructions, understood all the notes and assembly the machine as described here. Keep the instructions in a safe place for future use.

Contents Extent of delivery 13 Symbols machine / operating instructions 13/14 Normal intended use 14 Residual risks 14 Safety instructions 14 Description of device / spare parts 16 Assembly 17 Location 17 Commissioning 17 Working with the log splitter 18 Maintenance and care 19 Transport instructions 20 Storage 20 Guarantee 20 Possible faults 21 Technical data 22 Wiring diagram 22 Hydraulic diagram 22 EC Declaration of Conformity 180

Extent of delivery After unpacking, check the contents of the box for completeness possible transport damage. 1 Pre-assembled device unit 7 Transport support wheel 2 Protective arm 8 Fastener bag 3 Safety hook 9 Operating instructions 4 Log lifter 10 Assembly and operating instruction sheet 5 Wheel 11 Warranty declaration 6 Wheel axle Report any damage or missing items to your dealer, supplier or the manufacturer immediately. Complaints made at a later date will not be acknowledged.

Symbols on the machine

Carefully read operator’s manual before han- dlingthe machine. Wear hearing protection when working with the machine to protect your hearing. Wear safety goggles when working with the machine to protect the eyes from chips and splinters. Wear safety shoes when working with the ma- chine to protect the feet from falling logs. Wear safety gloves when working with the ma- chine to protect the hands from chips and splin- ters. Do not expose to rain. Protect against humidity. It is prohibited to remove or modify protective and safety devices. Must be operated by a single person only. Keep bystanders as well as pets and do- mestic animals away (minimum distance 5 m) from the danger zone. Cutting and crushing risk! Never touch dangerous areas when splitting blade is moving. Keep your workplace in an orderly condition! Untidiness can result in accidents. Caution! Moving machinery parts. Always pay full attention to the splitting blade’s movement. Do not remove jammed logs with your hands. Caution! Switch off the motor and disconnect the mains plug before performing cleaning, maintenance or repair work. Dispose of the old oil properly (local oil dis- posal point). The old oil must not be poured into the ground or drainage system, or mixed with other waste. Vent the hydraulic system before putting the log splitter into operation. (see “Start-up”) Strapping point14 Make sure that the motor turns in the correct direction (see motor arrow), because operation in the wrong direction dam- ages the oil pump. (see “Start-up”) This product complies with European regulations specifically applicable to it. Electrical devices do not go into the domestic rubbish. Give devices, accessories and packaging to an eco- friendly recycling. According to the European Directive 2012/19/EU on electrical and electronic scrap, electrical devices that are no longer serviceable must be separately collected and brought to a facility for an environmentally compatible recycling. See „ Working with the log splitter “

Symbols operating instructions

Potential hazard or hazardous situation. Failure to observe these instructions may lead to injuries or cause damage to property.

Important information on proper handling. Failure to observe these instructions may lead to malfunction.

User information. This information helps you to use all the functions optimally. Assembly, operation and servicing. Here you are explained exactly what to do.

Please refer to the attached assembly and operating instruction sheet for references to figure numbers in the text.

Normal intended use The log splitter must only be used for splitting logs. The log splitter is only applicable for the private utilization in the field of house and hobby. Only straight-cut logs are suitable for use with the log split- ter. Metal parts (nails, wire etc.) must be removed from logs before splitting. The intended usage also includes compliance with the operating, servicing and repair conditions prescribed by the manufacturer and following the safety instructions included in the instructions. The relevant accident prevention regulations for the opera- tion as well as the other generally acknowledged occupa- tional medicine and safety rules must be complied with. Every other form of use is considered improper use. The manufacturer accepts no liability for any damages resulting from improper use, and any risk is in this case borne solely by the user. Unauthorised modifications on the log splitter exclude a liability of the manufacturer for damages of any kind result- ing from it. Only persons who are familiarised with the device and in- formed about possible risks are allowed to prepare, operate and service this device. Repair works may only be carried out by us or by a customer service agent nominated by us.

Residual risks Even if used properly, residual risks can exist even if the relevant safety regulations are complied with due to the design determined by the intended purpose. Residual risks can be minimised if the “Safety advices” and the “Intended usage” as well as the whole of the operating instruc- tions are observed. Observing these instructions, and taking proper care, will re- duce the risk of personal injury or damage to the equipment. Risk of injury from ejected wood pieces. Risk of injury to feet from wood dropping down Risk of injury to fingers when detaching jammed wood pieces Noncompliance with safety instructions may result in inju- ries of the operator or property damages. Carelessness, failure to comply with the safety regulations and incorrect use can result in injuries to your hands and fingers when the splitting blade is moving. Risk from electricity when using improper electrical connec- tions. Touching live parts of opened electrical components. Risk of fire and slipping by leaking hydraulic fluid. Impairment of hearing when working on the machine for longer periods of time without ear protection. In addition, in spite of all the precautionary measures taken, non-obvious residual risks can still exist.

Safety instructions Before starting this device, read and keep to the following advice. Also observe the preventive regulations of your professional association and the safety provisions appli- cable in the respective country, in order to protect yourself and others from possible injury.

Pass the safety instructions on to all persons who work with the machine.

Keep these safety instructions in a safe place. Persons who work with the firewood splitter must have re- ceived proper instructions about the intended work and be familiar with the use of the firewood splitter and the safety instructions. Make yourself familiar with the equipment before using it, by reading and understanding the operating instructions. Do not use the machine for unsuitable purposes (see “Nor- mal intended use” and “Working with the log splitter”). Be attentive. Be observant. Attend to what you do. Start working with rationality. Do not use the device when you are tired or under the influence of drugs, alcohol or medica- ments. One moment of carelessness when using the device can result in serious injuries.15 Children and young persons under 18 years of age as well as persons who have not read the instruction manual are not allowed to operate this product. Never work while persons, in particular small children, or pets are close to you. Do not allow other persons, especially children, to touch the tool or motor. Personal protective equiment Never work without suited protective equipment. Do not wear loose-fitting clothes or jewellery, they could be caught by movable parts. Hairnet in case of long hair eye and ear protection Solid shoes with toe protection caps (safety shoes) Long pants protective gloves First-aid material Mobile telephone if required Safety instructions – before working Carry out the following checks before the initiation and regularly during the working process. Observe the relevant sections in the operating instruction manual: Is the device assembled completely and properly? Is the device in good and safe condition? Are the handles clean and dry? Before starting your work make sure that: no other persons, children or animals stay within the working area, you can always step back without any barriers, you have always a secure standing position. Is workplace free of risks to stumble? Keep your workplace in an orderly condition! Untidiness can result in accidents - Risk of stumbling! Take environmental influences into consideration: Do not work under insufficient light conditions (e.g. fog, rain, snow flurry or twilight). Do not work in bad weather conditions (e.g. risk of light- ning,rain, snow flurry). Do not use this machine near inflammable liquids or gas- es. The operator is responsible for accidents or risks which occur to other persons or their properties. Ensure that you have stand in a secure standing position and maintain your balance at all times. Do not modify the machine or parts of it. Safety instructions – operating Take up a working position which is close to the controls. Never stand on top of the machine. Turn off the device when taking a break so that nobody is at risk. Secure the device against unauthorized access. Safety notices for firewood splitters The log splitter may only be operated by a single person. Never try to split logs containing nails, wire or other similar objects. Already split wood and wood chips create a dangerous working area. The operator may stumble, slip or fall. Always keep the working area neat and tidy.

Never place the hands on or near any moving parts of the machine when it is switched on. Only split wood that corresponds to the dimensions to be processed. Safety instructions – while working Never work alone. Keep acoustic and visual contact to other persons at all times to allow immediate first aid in emergen- cy cases. Immediately stop the engine at imminent danger or in emer- gency cases. Never leave the device running unattended. Immediately stop working when you feel unwell (e.g. head- ache, dizziness, nausea, etc.). Otherwise there is an in- creased risk of accidents. Do not overload the machine! You work better and safer in the given performance range. Take breaks when working so that the engine can cool down. Behaviour in an emergency situation Initiate all required first aid measures suited for the injury and seek qualified medical advice as quick as possible. Protect the injured person against further injuries and immo- bilise the injured person. General safety instructions Use the machine, accessories, tools etc. in compliance with these instructions. When doing so take the work conditions and the activity to be carried out into account. The use of the machine for other than the intended applications may cause dangerous situations. Do not spray machine with water. (origin of danger electric current). Do not leave the machine standing in the rain or use when raining. Maintain the machine carefully: Follow the maintenance instructions. Keep handles dry and free of oil, resin and grease. Check the machine for possible damage: Before further use of the machine the safety devices must be checked carefully for their proper and intended func- tion. Only operate the device with complete and correctly attached safety equipment and do not alter anything on the device that could impair its safety. Check whether movable parts function perfectly and do not stick or whether parts are damaged. All parts must be16 correctly installed and fulfil all conditions to ensure perfect operation. Damaged safety devices and parts must be properly re- paired or exchanged by a recognized, specialist work- shop; insofar as nothing else is stated in the instructions for use. Damaged or illegible safety labels have to be replaced. Do not allow any tool key to be plugged in! Before switching on, checking always that all tools are re- moved. Store unused equipment in a dry, locked place out of the reach of children. Switch the machine off and remove the mains plug from the socket when Carrying out repair work. Performing maintenance and cleaning work. Eliminating faults. checking of connection cables whether they are swal- lowed or damaged Storage and transport Leaving unattended (even during short interruptions). Do not carry out repair operations on the machine other than those described in section “Maintenance” but contact the manufacturer or authorized customer service centres. Repairs to other parts of the machine must be carried out by the manufacturer or one of his customer ser- vice points. Use only original spare parts and accessory parts. Accidents can arise for the user through the use of other spare parts. The manufacturer is not liable for any damage or injury resulting from such action. Electrical safety Design of the connection cable according to IEC 60245 (H 07 RN-F) with a core cross-section of at least 5 x 1.5 mm² for a maximum cable length of up to 10 m Never use the machine with a power supply cable of over 10 m in length. Longer power supply cables will cause a drop in voltage. The motor will not be able to provide its maximum performance and the operation of the machine will be im- paired. Plugs and coupler outlets on connection cables must be made of rubber, non-rigid PVC or other thermoplastic mate- rial of same mechanical stability or be covered with this ma- terial. The connector of the connection cable must be splash-proof. When installing the power supply cable observe that it does not interfere, is not squeezed, bended and the plug connec- tion does not get wet. Wind off completely the cable when using a cable drum. Do not use the cable for purposes for which it is not meant. Protect the cable against heat, oil and sharp edges. Do not use the cable to pull the plug from the socket. Regularly check the extension cables and replace them if they are damaged. Do not use any defective connection cables. When working outdoors, only use extension cables especial- ly approved and appropriately labelled for outdoor use. Do not set up any provisional electrical connections. Never bypass protective devices or deactivate them. The electrical connection or repairs to electrical parts of the machine must be carried out by a certified elec- trician or one of our customer service points. Local regulations – especially regarding protective measures – must be observed.

Description of device / Spare parts Please refer to the attached assembly and operating in- struction sheet. Pos. Order no. Designation

Log lifter 5 359827 Wheel

Transport support wheel

Operating instructions

Assembly and operating instruction sheet

Warranty declaration

Locking screw for lifting height ad- justment

Oil tank lock 22A Dip stick

Oil seal (not illustrated)

Safety chain 28 359868 Return spring 29 359869 Oil drain plug 30 359873 Hydraulic valve (not illustrated) 31 400142 Hydraulic oil (1 litre) 32 359807 Safety label17 Assembly Connect the firewood splitter to the power supply system only after having finished the complete as- sembly. Mount the wheels, the protective arm, the safety hook, the log lifter and the transport support wheel as shown in Figures 2 – 9 in the assembly and operating chart. Make sure after mounting that all screws are tight- ened firmly.

Location Ensure that the working area meets the following conditions: secured against slipping even free of tripping hazards adequate light Do not operate the machine in the direct vicinity of gas or petrol pipes or containers, or any other easily inflammable materials.

Commissioning Check that the machine is completely and correctly assem- bled. Before each use, check Connection cables for defects (cracks, cuts, etc.). Do not use any defect cables there are no damages at the machine (see „safety instructions“) all screws are tight. check the hydraulic system for any possible leaks hydraulic hoses and fittings shut-off devices the oil level Bleeding Vent the hydraulic system before putting the log splitter into operation. Unscrew the oil cap (22) by several turns so that air may escape from the oil tank. Leave the oil cap open during operation. Close the oil cap before moving the log splitter, as other- wise oil will leak at this point. If the hydraulic system is not vented, the trapped air will damage the seals and cause permanent damage to the log splitter. Mains connection Compare the voltage given on the machine model plate with the mains voltage and connect the machine to the rel- evant and properly earthed plug. Only use extension cables with sufficient core cross- section. Connect the machine via a 30 mA fault current safety switch. Fuse protection: 16 A time-lag Switching on: Press the green button. Switching off Press the red button. Prior to every use, check the function of the discon- nection mechanism (by switching on and off). Do not use any device where the switch can not be switched on and off. Damaged switches must be repaired or replaced immediately by the customer service. Restart protection in case of power failure (zero-voltage initiator) The equipment will switch off automatically if there is a power cut. Repress the green button to switch it on again.

Log splitter with 400 V 3~ Make sure that the motor turns in the correct direction (see motor arrow), because operation in the wrong direction damages the oil pump. Check the direction of rotation: Start the motor. Actuate both operating handles, the splitting blade moves down. If the splitting blade is already in the lowest position: actuate the return lever, the splitting blade moves up. If the splitting blade does not move, switch off the motor and change the direction of rotation. You can change the direction by placing a screw-driver in the slot provided in the plug collar, and adjust the correct direc- tion by moving to the left or right applying slight pressure. Hydraulics Check the hydraulic lines and hoses before each use. Never operate the machine in the event of any possible danger from hydraulic fluid. Ensure that the machine and working area are clean and free of oil. Danger of slippage or fire! Check the hydraulic reservoir regularly to ensure that it contains enough hydraulic oil (see “Care and mainte- nance”).18 Capacity: ASP 10 TS-2 : approx. 7.0 litres ASP 12 TS-2 : approx. 7.0 litres ASP 14 TS-2 :approx. 7.5 litres

Working with the log splitter What type of logs can I split? Size of logs Log length min. 560 – max. 1040 mm Log diameter min. 100 – max. 300 mm The log diameter is a recommended guideline figure, because: thin logs can be difficult to split if they contain knots or if the fibres are too strong. Do not try to split green logs. Dry logs are much easier to split, and do not cause jams as often as green (damp) wood. Hardwood tend to bursting: Exercise utmost caution! Be aware that wood with knots can burst open. Never split wood that has not been debranched beforehand. Special instructions for splitting logs: Preparations The logs to be split should be cut to the maximum dimensions. Ensure also that the logs are cut straight and square. Wood with slanting ends can slip off during splitting. Place the log properly on the log splitter, so as not to cause any risk of stumbling or falling to the operator. Check before splitting if the splitting column has been sufficiently lubricated to allow its trouble-free retrac- tion and extension. Operating Two-hand operation This log splitter shall be operated by a single per- son only. Never allow that two or more persons op- erate this log splitter. Never block the control handles.

1. Press the green switch on the electric motor. Wait a few

moments until the motor has reached its operating revolu- tions and the required pressure has been built up in the hy- draulic pump. Check the direction of the motor in the log splitter with threephase motor (400 V 3~), because operation in the wrong direction damages the oil pump.

2. Push down the operating handle on

the left (12) until the log is held by the fixing claw (14). Adjust the fixing claw according to the height of the log. Loosen the wing screw (A) and adjust the fixing claw.

Press and hold the operating handle left (12) and push the operating handle right (13) down to the half to split the log slowly first.

4. Then press the right-hand control handle all

the way down to split the log to the end. Splitting speed With the right operating handle (13) you can adjust the splitting force according to the type of wood: Maximum splitting force at lower speed for splitting particularly hard or stored logs or at the be- ginning of the splitting process middle position of the operating handle. High splitting speed with lower splitting force for splitting normal logs or at the end of the splitting process lower position of the operating handle. Reverse Push down the return lever (25) until the splitting blade (17) is in the highest position again. Before each use, make sure that the operating handles function properly. Adjusting the stroke height In case of shorter wood pieces the efficiency can be increased by shortening the return of the splitting cutter.

1. Place the log on the base plate and move the splitting blade

down to approx. 2 cm from the log by pressing down the two operating handles.

2. Release the operating handles so that the splitting blade

remains in this position and switch off the unit.

3. Pull out power plug

Shorten the return path at the rod fitted to the side by fixing the holding screw at the necessary height. Log lifter You can use the log lifter to raise the log for large and heavy pieces of wood.

Release the safety hook (3) from the log lifter (4).

2. Now lower the splitting knife until the log lifter is on the

3. Now place the log on the log lifter and let the splitting blade

4. Now you can place the log on the base plate.19

1. Place the log to be split vertically on the base plate.

Make sure that the log is level and stands inde- pendently on the base plate. Never try to split the log hori- zontally. Only split the logs in the direction of the wood fibres. The machine can be damaged if you try to split wood across the grain. Make sure that the fixing claw (14) is adjusted according to the height of the log.

2. Hook the safety hook into the log lifter.

Remove split wood pieces from your direct working area. This helps to avoid accidents. Never try to split two logs at once. Never try to remove or replace the log during the splitting process. Never try to force the splitting of the log by maintaining the pressure for several seconds. This can lead to damage to the machine. Position the log again on the base plate and repeat the splitting operation or put the log to one side. How to release a jammed log? There is a risk of knotted logs getting stuck during the splitting process.

1. Switch machine off and disconnect the power.

2. Do not remove jammed logs with your hands.

3. Carefully move the stuck log with a crowbar backwards and

forwards to loosen it. Don´t damage the splitting pillar. Never hammer on the stuck log. Never use a saw to cut the stuck log out of the ma- chine. Do not enlist the aid of a second person - this is a one-man job.

Finishing work: Move the splitting blade to the highest position (retracted state). Switch off the machine and disconnect the mains plug. Follow the care and maintenance instructions.

Maintenance and care Before each maintenance and cleaning work Switch off device. Pull out power plug Maintenance and repair work other than those described in this chapter is only allowed to be carried out by service staff. For maintaining and cleaning, removed security devices must unconditionally be mounted properly and proved again. Only use genuine spare parts. Other than genuine parts may result in unpredictable damages and injury. Be sure to have removed any tools from the machine after completion of service work. Wear protective gloves in order to avoid injury to the hands. Observe the following in order to keep the log splitter in good working order: Clean the machine thoroughly after you have finished using it. Remove any resin remains on the machine. Check the oil level and change the oil as necessary. Check the device for obvious defects such as - loose fastening elements - worn or damaged components - correctly assembled and faultless covers and protec- tive devices. Check hydraulic hoses and hose connections regularly for any leaks and firm fitting.

Lubricate the splitting column (18) regularly or oil it using environmentally friendly spray oil.

Sharpening the splitting blade After longer operating periods, for reduced splitting per- formance or slight deformation of the cutting edge, grind the splitting blade or sharpen it with a fine file (remove burrs). How do I check the oil level?

1. The splitting blade must be in the highest position.

3. Clean the dipstick and the oil seal.

4. Replace the dipstick fully into the oil reservoir.

5. Now remove the dipstick again, and read off the oil level.

The oil level must lie between MIN and MAX. Replenish the same type of oil if the level is too low (MIN or less).

6. Check the oil seal and replace it if it is damaged in any way.

7. Replace the dipstick into the oil reservoir.

When should I change the oil? The first oil change should be carried out after 50 operat- ing hours, and then every 500 operating hours. Two persons are required. Changing the oil:

1. The splitting blade must be in the highest position.

3. Place a container under the log splitter to catch the old oil.

The container should have a capacity of at least 3.5 litres.

Screw off the drain plug (29) to allow the oil to flow out.

5. Insert the seal and drain plug again.20

6. Pour in the new hydraulic oil (Quantity, see “Technical

Data”) using a clean funnel.

7. Clean the dipstick and the oil seal.

8. Check the oil seal and replace it if it is damaged in any way.

9. Replace the dipstick into the oil reservoir.

10. After an oil change, let the splitting blade move up and

down several times without load. Dispose of the old oil properly (local oil disposal point). The old oil must not be poured into the ground or drainage system, or mixed with other waste.

Hydraulic oil We recommend the following hydraulic oils for the hydrau- lic cylinder: Shell Tellus T 22 Aral Vitam Gf 22 BP Energol HLP 22 order no. 400142 (1 litre) Mobil DTE 11 or equivalent Do not use any other types of oil. The use of any other type of oil will adversely affect the operation of the hydrau- lic cylinder.

Transport instructions

Before each transport Move the splitting blade up Switch off device. Close the oil cap. Pull out power plug Remove the split wood Loosen the locking pin (A) and fix the transport support wheel (7) in position C for transport. Grasp the handle and carefully tilt the firewood splitter to- wards you. If necessary, swivel the transport drawbar down. Now you can easily transport the firewood splitter.

Use the lifting point (A) provide for transport with a crane. Secure the device against tipping over or sliding away when transporting it by crane. When transporting the unit in a car put it on a separate loading area. While doing so, secure the log splitter at the points provided with straps.

Before each storage Move the splitting blade up Switch off device. Close the oil cap Pull out power plug Store machines that are not in use in a dry locked place pro- tected against frost and outside the reach of children and unau- thorized persons. Before extended storage, please observe the following to in- crease the service life of the device and to ensure smooth operation: Thoroughly clean the device. Check the device for damaged or worn parts.

Guarantee Please observe the enclosed terms of guarantee.21 Possible faults

Before each fault elimination: Switch off device. Pull out power plug Problem Possible Cause Remedy Logs are not being split properly (insufficient splitting performance) The log is not positioned correctly The log exceeds the maximum dimensions or the wood is too hard for the performance of the machine Splitting blade does not split log Oil leak

Hydraulic pressure too low

Incorrect connecting lead (longer than 10 m or too small cable cross- section). Reposition the log correctly Cut the log to the required dimensions

Sharpen splitting blade, check for burrs or notches Place a sheet of cardboard under the log splitter in order to locate the leak. To correct the problem, re- fer to the manufacturer Check the oil level and add more oil if necessary If the problem cannot be rectified, refer to the man- ufacturer Use the correct connecting lead Splitting blade extends wobbling or with strong vibrations Air in the circuit Splitting column not sufficiently lubricated or oiled Open oil tank cap Check the oil level and add more oil if necessary Lubricate splitting column or oil with environmental- ly friendly spray oil. If the problem cannot be rectified, refer to the man- ufacturer Splitting blade does not extend Hydraulic pump defective To correct the problem, refer to the manufacturer Motor starts, but the splitting blade does not extend Motor turns in wrong direction Check the motor direction Threephase: adjust the motor direction Motor does not start No power supply. 2-phase mode in threephase mo- tor. Mains cable defective. Electric motor defective Check fuses. Have fuse and lead checked by qualified electri- cian. Replace the connection cable or have it checked by an electrician To correct the problem, refer to the manufacturer In case of further faults or inquiries please contact your local dealer.22 Technical data Type / Model ASP 10 TS-2 ASP 12 TS-2 ASP 14 TS-2 year of construction see last page Splitting force 100 kN (10 t) 120 kN (12 t) 140 kN (14 t) Hydraulic pressure 25.5 Mpa (255 bar) 24.0 Mpa (240 bar) 24.6 Mpa (246 bar) Feed speed 1 ca. 0.05 m/sek. (4.9 cm/sec) ca. 0.04 m/sek. (4.2 cm/sec) ca. 0.04 m/sek. (4.2 cm/sec) Feed speed 2 ca. 0.23 m/sek. (23.2 cm/sec) ca. 0.23 m/sek. (23.2 cm/sec) ca. 0.22 m/sek. (21.8 cm/sec) Return speed ca. 0.06 m/sek. (6.1 cm/sec) ca. 0.05 m/sek. (5.2 cm/sec) ca. 0.05 m/sek. (5.2 cm/sec) Log length 560 - 1040 mm Log diameter 100 – 300 mm Stroke 850 mm Hydraulic oil (max.) 7.0 Liter 7.5 Liter Electric motor performance P