0 603 B01 000 - Scie BOSCH - Free user manual and instructions

USER MANUAL 0 603 B01 000 BOSCH

OBJ_DOKU-9733-001.fm Page 1 Thursday, November 29, 2007 9:33 AM1 609 929 J60 | (29/11/07) Bosch Power Tools

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1 609 929 J60 | (29/11/07) Bosch Power Tools

* Nicht bei allen Geräteausführungen vorhanden

* Not given on all machine versions

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OBJ_BUCH-573-001.book Page 14 Thursday, November 29, 2007 9:23 AMDeutsch | 15

WARNUNG OBJ_BUCH-573-001.book Page 15 Thursday, November 29, 2007 9:23 AM16 | Deutsch

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OBJ_BUCH-573-001.book Page 17 Thursday, November 29, 2007 9:23 AM18 | Deutsch

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Senior Vice President

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OBJ_BUCH-573-001.book Page 25 Thursday, November 29, 2007 9:23 AM26 | Deutsch

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OBJ_BUCH-573-001.book Page 27 Thursday, November 29, 2007 9:23 AM28 | Deutsch

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1 609 929 J60 | (29/11/07) Bosch Power Tools

General Power Tool Safety

Read all safety warnings and all

instructions. Failure to follow

the warnings and instructions may result in elec-

tric shock, fire and/or serious injury.

Save all warnings and instructions for future

The term “power tool” in the warnings refers to

your mains-operated (corded) power tool or

battery-operated (cordless) power tool.

a) Keep work area clean and well lit. Clut-

tered or dark areas invite accidents.

b) Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust. Power

tools create sparks which may ignite the

c) Keep children and bystanders away

while operating a power tool. Distrac-

tions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet.

Never modify the plug in any way. Do not

use any adapter plugs with earthed

(grounded) power tools. Unmodified

plugs and matching outlets will reduce

risk of electric shock.

b) Avoid body contact with earthed or

grounded surfaces, such as pipes, radia-

tors, ranges and refrigerators. There is

an increased risk of electric shock if your

body is earthed or grounded.

c) Do not expose power tools to rain or wet

conditions. Water entering a power tool

will increase the risk of electric shock.

d) Do not abuse the cord. Never use the

cord for carrying, pulling or unplugging

the power tool. Keep cord away from

heat, oil, sharp edges and moving parts.

Damaged or entangled cords increase the

risk of electric shock.

e) When operating a power tool outdoors,

use an extension cord suitable for out-

door use. Use of a cord suitable for out-

door use reduces the risk of electric

f) If operating a power tool in a damp loca-

tion is unavoidable, use a residual cur-

rent device (RCD) protected supply. Use

of an RCD reduces the risk of electric

a) Stay alert, watch what you are doing and

use common sense when operating a

power tool. Do not use a power tool

while you are tired or under the influ-

ence of drugs, alcohol or medication. A

moment of inattention while operating

power tools may result in serious person-

b) Use personal protective equipment. Al-

ways wear eye protection. Protective

equipment such as dust mask, non-skid

safety shoes, hard hat, or hearing protec-

tion used for appropriate conditions will

reduce personal injuries.

c) Prevent unintentional starting. Ensure

the switch is in the off-position before

connecting to power source and/or bat-

tery pack, picking up or carrying the

tool. Carrying power tools with your fin-

ger on the switch or energising power

tools that have the switch on invites acci-

d) Remove any adjusting key or wrench be-

fore turning the power tool on. A wrench

or a key left attached to a rotating part of

the power tool may result in personal inju-

e) Do not overreach. Keep proper footing

and balance at all times. This enables

better control of the power tool in unex-

f) Dress properly. Do not wear loose cloth-

ing or jewellery. Keep your hair, clothing

and gloves away from moving parts.

Loose clothes, jewellery or long hair can

be caught in moving parts.

WARNING OBJ_BUCH-573-001.book Page 32 Thursday, November 29, 2007 9:23 AMEnglish | 33

Bosch Power Tools 1 609 929 J60 | (29/11/07)

g) If devices are provided for the connec-

tion of dust extraction and collection fa-

cilities, ensure these are connected and

properly used. Use of dust collection can

reduce dust-related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the cor-

rect power tool for your application. The

correct power tool will do the job better

and safer at the rate for which it was de-

b) Do not use the power tool if the switch

does not turn it on and off. Any power

tool that cannot be controlled with the

switch is dangerous and must be re-

c) Disconnect the plug from the power

source and/or the battery pack from the

power tool before making any adjust-

ments, changing accessories, or storing

power tools. Such preventive safety

measures reduce the risk of starting the

power tool accidentally.

d) Store idle power tools out of the reach of

children and do not allow persons unfa-

miliar with the power tool or these in-

structions to operate the power tool.

Power tools are dangerous in the hands of

e) Maintain power tools. Check for mis-

alignment or binding of moving parts,

breakage of parts and any other condi-

tion that may affect the power tool’s op-

eration. If damaged, have the power tool

repaired before use. Many accidents are

caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Prop-

erly maintained cutting tools with sharp

cutting edges are less likely to bind and

are easier to control.

g) Use the power tool, accessories and tool

bits etc. in accordance with these in-

structions, taking into account the work-

ing conditions and the work to be per-

formed. Use of the power tool for

operations different from those intended

could result in a hazardous situation.

a) Have your power tool serviced by a qual-

ified repair person using only identical

replacement parts. This will ensure that

the safety of the power tool is maintained.

f Secure the workpiece. A workpiece clamped

with clamping devices or in a vice is held

more secure than by hand.

f Keep your workplace clean. Blends of mate-

rials are particularly dangerous. Dust from

light alloys can burn or explode.

f Never leave the machine before it has come

to a complete stop. Cutting tools that are

still running can cause injuries.

f Never use the machine with a damaged ca-

ble. Do not touch the damaged cable and

pull the mains plug when the cable is dam-

aged while working. Damaged cables in-

crease the risk of an electric shock.

f Never make warning signs on the machine

f Never stand on the power tool. Serious inju-

ries can occur when the power tool tips over

or when inadvertently coming into contact

f Make sure that the guard operates properly

and that it can move freely. Never lock the

guard in place when opened.

f Keep hands away from the cutting area

while the machine is running. Danger of in-

jury when coming in contact with the saw

f Never remove cutting remainders, wood

chips, etc. from the sawing area while the

machine is running. Always guide the tool

arm back to the neutral position first and

then switch the machine off.

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1 609 929 J60 | (29/11/07) Bosch Power Tools

f Guide the saw blade against the workpiece

only when the machine is switched on. Oth-

erwise there is damage of kickback, when

the saw blade becomes wedged in the work-

f Operate the power tool only when the work

area to the workpiece is clear of any adjust-

ing tools, wood chips, etc. Small pieces of

wood or other objects that come in contact

with the rotating saw blade can strike the op-

erator with high speed.

f Always firmly clamp the piece to be

worked. Do not saw workpieces that are too

small to clamp. Otherwise, the clearance of

your hand to the rotating saw blade is too

f Operate the machine only for materials

mentioned under “Intended Use”. Other-

wise, the machine can be subject to over-

f Do not use dull, cracked, bent or damaged

saw blades. Unsharpened or improperly set

saw blades produce narrow kerf causing ex-

cessive friction, blade binding and kickback.

f Always use saw blades with correct size

and shape (diamond versus round) of arbor

holes. Saw blades that do not match the

mounting hardware of the saw will run ec-

centrically, causing loss of control.

f Do not use high speed steel (HSS) saw

blades. Such saw blades can easily break.

f Do not touch the saw blade after working

before it has cooled. The saw blade be-

comes very hot while working.

f Never operate the machine without the in-

sert plate. Replace a defective insert plate.

Without flawless insert plates, injuries are

possible from the saw blade.

f Do not direct the laser beam at persons or

animals and do not stare into the laser

beam yourself, not even from a distance.

This power tool produces laser class 2 laser

radiation according to EN 60825-1. Other

persons could be blinded unintentionally.

f Do not allow children unsupervised use of

the power tool with laser. They could blind

f Do not replace the installed laser with an-

other laser type. A laser that does not fit to

this power tool could pose dangers for other

The following symbols can be important for the operation of your power tool. Please memorise the

symbols and their meanings. The correct interpretation of the symbols helps you operate the power

tool better and more secure.

f Do not direct the laser beam at persons or animals and do not

stare into the laser beam yourself, not even from a distance.

This power tool produces laser class 2 laser radiation according

to EN 60825-1. Other persons could be blinded unintentionally.

Only for EC countries:

Do not dispose of power tools into household waste!

According to the European Directive 2002/96/EC on waste electrical

and electronic equipment and its incorporation into national law,

power tools that are no longer suitable for use must be separately

collected and sent for recovery in an environmental-friendly manner.

OBJ_BUCH-573-001.book Page 34 Thursday, November 29, 2007 9:23 AMEnglish | 35 Bosch Power Tools 1 609 929 J60 | (29/11/07) Functional Description

Read all safety warnings and all in-

structions. Failure to follow the

warnings and instructions may re-

sult in electric shock, fire and/or se-

The power tool is intended as a stationary ma-

chine for making straight lengthways and cross-

ways cuts in wood. Horizontal mitre angles of

–45° to +45° as well as vertical bevel angles of

0° to 45° are possible.

The machine is designed with sufficient capacity

for sawing hard and softwood as well as press

f Wear safety goggles.

f Wear a dust respirator.

f Wear hearing protection. Exposure to noise can cause hearing

f Danger area! Keep hands, fingers or arms away from this area.

Observe the dimensions of the saw blade. The hole diameter must

match the tool spindle without play. Do not use reducers or adapt-

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The numbering of the components shown refers

to the representation of the power tool on the

1 Button for releasing the tool arm

4 Retracting blade guard

16 Drill holes for extension bars

26 Clamping lever for various bevel angles

27 Transport safety-lock

28 Allen screws (6 mm) of the fence

29 Allen key (size 6 mm)/Phillips screwdriver

30 Battery compartment

32 Switch for light (“LED”)

33 Switch for marking of cutting line (“Laser”)

34 Allen key (size 2 mm)

35 Set screw for vertical laser positioning

37 Set screw for horizontal laser positioning

39 Fastening kit for extension bar

42 Fastening kit for “base unit”*

44 Allen screw (size 6 mm) for mounting of saw

47 Wing nut for locking of the saw-table exten-

48 Quick-clamping fixture

49 Quick-release button

50 Locking knob of the quick-action clamp

51 Wing nut of the quick-action clamp

53 Angle indicator (horizontal)

54 Angle indicator (vertical)

55 Lighting unit (Power Light)

56 Wing nut for locking of the length stop

57 Screws for insert plate

*The accessories illustrated or described are not in-

cluded as standard delivery.

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Bosch Power Tools 1 609 929 J60 | (29/11/07)

Technical Data Noise/Vibration Information

Measured values determined according to

Typically the A-weighted noise levels of the

product are: Sound pressure level 91 dB(A);

Sound power level 104 dB(A). Uncertainty

The hand-arm acceleration is typically below

Declaration of Conformity

We declare under our sole responsibility that

the product described under “Technical Data” is

in conformity with the following standards or

standardization documents: EN 61029,

EN 60825-1 according to the provisions of the

directives 2004/108/EC, 98/37/EC (until Dec.

28, 2009), 2006/42/EG (from Dec. 29, 2009 on).

/II Maximum workpiece dimensions, see page 43.

Starting cycles generate brief voltage drops. Interfer-

ence with other equipment/machines may occur in case

of unfavourable mains system conditions. Malfunctions

are not to be expected for system impedances below

The values given are valid for nominal voltages [U] of

230/240 V. For lower voltage and models for specific

countries, these values can vary.

Please observe the article number on the type plate of

your machine. The trade names of the individual ma-

Dimension of suitable saw blades

Senior Vice President

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f Avoid unintentional starting of the ma-

chine. During assembly and for all work on

the machine, the power plug must not be

connected to the mains supply.

Please also observe the repre-

sentation of the delivery scope

at the beginning of the operat-

Before starting the operation of the machine for

the first time, check if all parts listed below have

– Chop and mitre saw with premounted saw

– Extension bar 6 (2x)

– Fastening kit for extension bar 39

(2 U-profiles with screws)

– Saw-table extension 5

– Allen key/Phillips screwdriver 29

– Batteries (3x, size AAA, 1,5 V)

for machine versions with base unit:

(16 Profiles, 4 end caps)

– Fastening kit for base unit 42

(24 screws with nuts for assembly, 4 screws

with nuts for fastening of the machine, 4

Note: Check the power tool for possible dam-

Before further use of the machine, check that all

protective devices are fully functional. Any light-

ly damaged parts must be carefully checked to

ensure flawless operation of the tool. All parts

must be properly mounted and all conditions

fulfilled that ensure faultless operation.

Damaged protective devices and parts must be

immediately replaced by an authorised service

Mounting Individual Components

– Carefully remove all parts included in the de-

livery from their packaging.

– Remove all packaging material from the ma-

chine and the accessories provided.

– For easier working when mounting the sup-

plied product features, please observe that

the machine is in the transport position.

Additionally required tools (not in delivery

– Phillips screwdriver

– Box-end or open-end spanner (size 12 mm)

for assembly of the base unit

– Box-end or open-end spanner (size 10 mm)

for basic adjustment of the bevel angles (ver-

Mounting the Saw Table Extension and the

The saw table extension 5 and the length stop

38 can be positioned left or right from the ma-

– Mount the saw table extension and the

length stop to the requested extension bar 6

as required and tighten the corresponding

Mounting the Extension Bars

For mounting, use the extension-bar fastening

kit 39. (2 U-profiles with screws)

– Tilt the power tool in such a manner that the

extension bars can be affixed to the bottom

side of the saw-table casing.

– Hold a U-profile over a casing fin 40 so that

the drill holes of both parts are in alignment.

– Insert an extension bar through the drill

holes 16, the U-profile and the casing fins to

– Tighten the screw of the U-profile to secure

– Repeat the work steps for the second exten-

sion bar on the other side of the saw-table

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Bosch Power Tools 1 609 929 J60 | (29/11/07)

Mounting the Locking Knob

– Screw the locking knob 12 into the corre-

sponding threaded hole below lever 11.

f Always tighten the locking knob 12 firmly

before sawing. Otherwise the saw blade can

become wedged in the workpiece.

Inserting the Batteries

– Open the battery compartment 30.

– Insert the batteries provided according to

the specified polarity.

– Close the battery compartment.

Stationary or Flexible Mounting

f To ensure safe handling, the machine must

be mounted on a level and stable surface

(e. g., workbench) prior to using.

Mounting with Base Unit

For mounting, use the base-unit fastening kit 42.

(24 screws with nuts for assembly, 4 screws

with nuts for fastening of the machine, 4 wash-

– Screw the base unit 41 together. Tighten the

– Fasten the power tool to the supporting sur-

face of the base unit. For this, use the mount-

ing holes 15 of the power tool as well as the

slots in the base unit.

Mounting without Base Unit

– Fasten the power tool with suitable screw

fasteners to the working surface. The holes

15 serve for this purpose.

Dust/Chip Extraction

Dusts from materials such as lead-containing

coatings, some wood types, minerals and metal

can be harmful to one’s health. Touching or

breathing-in the dusts can cause allergic reac-

tions and/or lead to respiratory infections of the

Certain dusts, such as oak or beech dust, are

considered as carcinogenic, especially in con-

nection with wood-treatment additives (chro-

mate, wood preservative). Materials containing

asbestos may only be worked by specialists.

– Use dust extraction whenever possible.

– Provide for good ventilation of the working

– It is recommended to wear a P2 filter-class

Observe the relevant regulations in your country

for the materials to be worked.

Integrated Dust Extraction

– Mount the dust bag 20 onto the sawdust

During sawing, the dust bag must never come in-

to contact with the movable machine parts.

Always empty the dust bag in good time.

External Dust Extraction

For dust extraction, a vacuum hose (size

Ø 36 mm) can also be connected to the dust

The vacuum cleaner must be suitable for the ma-

terial being worked.

When vacuuming dry dust that is especially det-

rimental to health or carcinogenic, use a special

f When mounting the saw blade, wear protec-

tive gloves. Danger of injury when touching

Use only saw blades whose maximum permitted

speed is higher than the no-load speed of the

Use only saw blades that correspond with the

characteristic data given in these operation in-

structions and that are tested and marked in ac-

cordance with EN 847-1.

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Removing the Saw Blade

– Bring the power tool into the working posi-

– Pull the transport safety-lock 27 all the way

outward and turn it by 90°. Allow the trans-

port safety-lock to engage in this position.

The tool arm is now locked in the working posi-

– Turn the Allen screw 44 with the Allen key 29

provided while at the same time pressing the

spindle lock 43 until it engages.

– Hold the spindle lock 43 pressed and un-

screw the Allen screw 44 in clockwise direc-

tion (left-hand thread!).

– Remove the clamping flange 45.

– Press button 1 and tilt back the retracting

blade guard 4 to the stop.

– Hold the retracting blade guard in this posi-

tion and remove the saw blade 21.

– Slowly guide the retracting blade guard

Mounting the Saw Blade

If required, clean all parts to be mounted prior

– Press button 1, tilt back the retracting blade

guard 4 to the stop and hold it in this posi-

– Place the new saw blade onto the interior

f When mounting the saw blade, pay atten-

tion that the cutting direction of the teeth

(arrow direction on the saw blade) corre-

sponds with the direction of the arrow on

– Slowly guide the retracting blade guard

– Place on the clamping flange 45 and the Allen

screw 44. Press the spindle lock 43 until it

engages and tighten the Allen screw turning

in anticlockwise direction.

– For working afterwards, the tool arm must be

released again. For this, loosen the trans-

port-safety lock 27 by pulling it outward and

f Before any work on the machine itself, pull

The transport safety-lock 27 enables easier han-

dling of the machine when transporting to vari-

ous working locations.

Releasing the Machine (Working Position)

– Push the tool arm by the handle 2 down a lit-

tle in order to relieve the transport safety-

– Pull the transport safety-lock 27 all the way

outward and turn it by 90°. Allow the trans-

port safety-lock to engage in this position.

– Guide the tool arm slowly upward.

Securing the Machine (Transport Position)

– To lock the saw table 14, tighten the locking

– Press button 1 and tilt down the tool arm by

– Pull the transport safety-lock 27 all the way

outward and turn it by 90°. Allow the trans-

port safety-lock to engage in this position.

The tool arm is now securely locked for trans-

Extending the Saw Table

Long workpieces must be underlaid or support-

ed at their free end.

– Loosen the wing nut 47 and pull the saw ta-

ble extension 5 on the extension bar outward

to the distance required.

– Tighten the wing nut again.

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Bosch Power Tools 1 609 929 J60 | (29/11/07)

Clamping the Workpiece

To ensure optimum working safety, the work-

piece must always be firmly clamped.

Do not saw workpieces that are too small to

to one of the holes 8 intended for this pur-

– Press the workpiece firmly against the fence

– Press the quick-release button 49 and adapt

the quick-action clamp to the workpiece.

– Afterwards, turn the locking knob 50 in clock-

wise direction to clamp the workpiece.

– Loosen wing nut 51 and pull the quick-action

– Insert the now “reduced” quick-action clamp

48 into one of the holes 8 intended for this

– Press the workpiece firmly against the saw

– Press the quick-release button 49 and adapt

the quick-action clamp to the workpiece.

– Afterwards, turn the locking knob 50 in clock-

wise direction to clamp the workpiece.

Loosening the Workpiece

– To release the quick-action clamp, firstly turn

the loosening knob 50 in anticlockwise direc-

– Now press on the quick-release button 49

and pull the threaded rod away from the

Adjusting the Cutting Angle

To ensure precise cuts, the basic adjustment of

the machine must be checked and adjusted as

necessary after intensive use (see “Checking

and Adjusting the Basic Adjustment”, page 44).

f Always tighten the locking knob 12 firmly

before sawing. Otherwise the saw blade can

become wedged in the workpiece.

Adjusting Horizontal Mitre Angles

The horizontal mitre angle can be set in the

range from 45° (left side) to 45° (right side).

– Loosen the locking knob 12 in case it is tight-

– Fold the locking latch 52 upward until it en-

gages under the threaded rod of the locking

knob. (see figure K)

This allows the saw table to move freely.

– Turn the saw table 14 left or right by the lock-

ing knob until the angle indicator 53 indi-

cates the requested mitre angle.

– Tighten the locking knob 12 again.

For quick and precise setting of often used mi-

tre angles, detents 13 are provided on the saw

table: (see figure L)

– Loosen the locking knob 12 in case it is tight-

– Press lever 11 and turn the saw table 14 left

or right to the requested detent.

– Release the lever again. The lever must be

felt to engage in the detent.

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Adjusting Vertical Bevel Angles

The vertical bevel angle can be set in the range

– Loosen the clamping lever 26.

– Tilt the tool arm by the handle 2 until the an-

gle indicator 54 indicates the desired bevel

– Hold the tool arm in this position and retight-

en the clamping handle 26.

For quick and precise setting of the standard

angles 0° and 45° factory-set stop screws are

– For this, tilt the tool arm by the handle 2 to

the stop toward the right (0°) or to the stop

toward the left (45°).

– Retighten the clamping lever 26 again.

– For starting operation, pull the On/Off

switch 31 in the direction of the handle 2.

Note: For safety reasons, the On/Off switch 31

cannot be locked; it must remain pressed during

the entire operation.

The tool arm can be guided down only after

– For sawing, button 1 must be pressed in ad-

dition to pulling the On/Off switch.

– To switch off the machine, release the

General Sawing Instructions

f For all cuts, it must first be ensured that the

saw blade at no time can come in contact

with the fence, screw clamps or other ma-

chine parts. Remove possibly mounted aux-

iliary stops or adjust them accordingly.

Protect the saw blade against impact and shock.

Do not subject the saw blade to lateral pressure.

Do not saw warped/bent workpieces. The work-

piece must always have a straight edge to face

Illuminating the Work Area (Power Light)

Provide for sufficient lighting of the direct work-

– For this, switch on the lighting unit 55 with

Marking the Cutting Line

A laser beam indicates the cutting line of the

saw blade. This allows for exact positioning of

the workpiece for sawing, without having to

open the retracting blade guard.

– For this, switch the laser beam on with the

– Align the cutting mark on your workpiece

with reference to the right-hand edge of the

Before sawing, check if the cutting line is still in-

dicated correctly (see “Adjusting the Laser”,

page 44). The laser beam, as an example, can

misadjust due to vibrations after intensive use.

Keep hands, fingers and arms away from the ro-

Do not cross your arms when operating the tool

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Bosch Power Tools 1 609 929 J60 | (29/11/07)

Maximum Workpiece Dimensions

– Firmly clamp the workpiece as appropriate

– Adjust the requested horizontal and/or verti-

cal mitre/bevel angle.

– Switch on the machine.

– Press button 1 and guide the tool arm slowly

downward with handle 2.

– Saw through the workpiece applying uniform

– Switch off the machine and wait until the

saw blade has come to a complete stop.

– Guide the tool arm slowly upward.

Sawing Workpieces of the Same Length

The length stop 38 can be used for easily sawing

workpieces to the same length.

– Loosen wing nut 56 and position the length

stop to the requested distance to the saw

– Tighten the wing nut again.

– Position the workpiece against the stop.

Check again with the cutting line marked by

the laser if the length stop is positioned cor-

– Now saw this and the additional workpieces

to the same length in accordance with the

work steps in Section “Cutting Off”.

When sawing curved or round workpieces,

these must be especially secured against slip-

ping. At the cutting line, no gap may exist be-

tween workpiece, fence and saw table.

Provide for special fixtures, if required.

Replacing the Insert Plate

The red insert plate 9 can become worn after

long use of the power tool.

Replace defective insert plates.

– Bring the power tool into the working posi-

– Unscrew the screws 57 using the provided

Phillips screwdriver and remove the old in-

– Insert the new insert plate and and screw all

Sawing Profile Strips/Mouldings (Floor

Profile strips/mouldings can be sawn in two dif-

– Placed against the fence

– Lying flat on the saw table.

Always make trial cuts with the mitre angle set-

ting first on scrap wood.

Mitre/Bevel Angle Height x Width

OBJ_BUCH-573-001.book Page 43 Thursday, November 29, 2007 9:23 AM44 | English

1 609 929 J60 | (29/11/07) Bosch Power Tools

Floor Strips/Mouldings

The following table contains instructions for sawing floor strips/mouldings.

Checking and Adjusting the Basic Adjustment

f Before any work on the machine itself, pull

To ensure precise cuts, the basic adjustment of

the machine must be checked and adjusted as

necessary after intensive use.

A certain level of experience and appropriate

specialty tools are required for this.

A Bosch after-sales service station will handle

this maintenance task quickly and reliably.

– Bring the power tool into the working posi-

– Turn the saw table 14 until it engages at 0°.

– Remove the cover 58. (see figure T1)

Checking: (see figure T2)

– Draw a straight cutting line on the work-

– Press button 1 and guide the tool arm slowly

downward with handle 2.

– Align the workpiece in such a manner that

the teeth of the saw blade are in alignment

with the cutting line.

– Hold the workpiece in this position and slow-

ly guide the tool arm upward again.

– Clamp the workpiece.

– Switch the laser beam on with switch 33.

The laser beam must be in alignment with the

cutting line on the workpiece over the complete

length, also when the tool arm is lowered.

OBJ_BUCH-573-001.book Page 44 Thursday, November 29, 2007 9:23 AMEnglish | 45

Bosch Power Tools 1 609 929 J60 | (29/11/07)

Adjusting: (see figure T3)

– Loosen the knurled screw 36.

– Pull out the Allen key 34.

– Turn the set screw 37 (horizontal laser posi-

tioning) and/or 35 (vertical laser positioning)

with the Allen key 34 until the laser beam is

flush with the cutting line on the workpiece

over the complete length.

– Carefully tighten the knurled screw again.

Setting the Standard Bevel Angle 0° (Vertical)

– Bring the machine into the transport posi-

– Turn the saw table 14 until it engages at 0°.

Checking: (see figure U1)

– Set an angle gauge to 90° and place it on the

The leg of the angle gauge must be flush with

the saw blade 21 over the complete length.

Adjusting: (see figure U2)

– Loosen the clamping lever 26.

– Loosen the lock nut of the stop screw 17 us-

ing a commercial box-end or open-end span-

– Screw the stop screw in or out until the leg

of the angle gauge is flush with the saw blade

over the complete length.

– Retighten the clamping lever 26 again.

– Afterwards, retighten the lock nut of the stop

In case the angle indicator 54 is not in a line with

the 0° mark of the scale 59 after the adjust-

ment, loosen the screw 60 using a commercial

Phillips screwdriver and align the angle indica-

tor along the 0° mark.

Setting the Standard Bevel Angle 45°

– Bring the power tool into the working posi-

– Turn the saw table 14 until it engages at 0°.

– Release the clamping lever 26 and tilt the

tool arm leftward to the stop (45°) by the

Checking: (see figure V1)

– Set an angle gauge to 45° and place it on the

The leg of the angle gauge must be flush with

the saw blade 21 over the complete length.

Adjusting: (see figure V2)

– Loosen the lock nut of the stop screw 18 us-

ing a commercial box-end or open-end span-

– Screw the stop screw in or out until the leg

of the angle gauge is flush with the saw blade

over the complete length.

– Retighten the clamping lever 26 again.

– Afterwards, retighten the lock nut of the stop

In case the angle indicator 54 is not in a line with

the 45° mark of the scale 59, firstly check the 0°

setting for the bevel angle and the angle indica-

tor again. Then repeat the adjustment of the 45°

– Bring the machine into the transport posi-

– Turn the saw table 14 until it engages at 0°.

Checking: (see figure W1)

– Set an angle gauge to 90° and place it on the

saw table 14 between the fence 7 and the

The leg of the angle gauge must be flush with

the fence over the complete length.

Adjusting: (see figure W2)

– Loosen all Allen screws 28 with the Allen key

– Turn the fence 7 until the angle gauge is flush

over the complete length.

– Retighten the screws again.

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1 609 929 J60 | (29/11/07) Bosch Power Tools

Aligning the Angle Indicator (Horizontally)

– Bring the machine into the transport posi-

– Turn the saw table 14 until it engages at 0°.

The centre line of the angle indicator 53 must be

in line with the 0° mark of the scale 10.

– Loosen the screw 61 using a commercial

Phillips screwdriver and align the centre line

of the angle indicator alongside the 0° mark.

– Retighten the screw again.

– Bring the machine into the transport posi-

– Remove the extension bars.

– Carry the machine by the transport handle 22

or hold it by the recessed grips 62 on the

sides of the saw table.

f The power tool should always be carried by

two persons in order to avoid back injuries.

f When transporting the power tool, use only

the transport devices and never use the

Maintenance and Service

Maintenance and Cleaning

f Before any work on the machine itself, pull

If the machine should fail despite the care taken

in manufacturing and testing procedures, repair

should be carried out by an after-sales service

centre for Bosch power tools.

In all correspondence and spare parts order,

please always include the 10-digit article

number given on the type plate of the machine.

WARNING! Important instructions for con-

necting a new 3-pin plug to the 2-wire cable.

The wires in the cable are coloured according to

Do not connect the blue or brown wire to the

earth terminal of the plug.

Important: If for any reason the moulded plug is

removed from the cable of this power tool, it

must be disposed of safely.

For safe and proper working, always keep the

power tool and its ventilation slots clean.

The retracting blade guard must always be able

to move freely and retract automatically. There-

fore, always keep the area around the retracting

Remove dust and chips after each working pro-

cedure by blowing out with compressed air or

Clean the roller 19 and the lighting and laser

unit (55, 24) regularly.

To clean the laser unit, pull the laser protection

cap 63 outward and remove any dust using a

brush. (see figure Z)

Dust bag set. . . . . . . . . . . . . . . . 2 605 411 035

Saw blades for wood and plate materials, pan-

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Bosch Power Tools 1 609 929 J60 | (29/11/07)

After-sales service and customer

Our after-sales service responds to your ques-

tions concerning maintenance and repair of your

product as well as spare parts. Exploded views

and information on spare parts can also be

Our customer consultants answer your ques-

tions concerning best buy, application and ad-

justment of products and accessories.

Robert Bosch Ltd. (B.S.C.)

Fax: +353 (01) 4 66 68 88

Australia, New Zealand and Pacific Islands

Robert Bosch Australia Pty. Ltd.

Customer Contact Center

The machine, accessories and packaging should

be sorted for environmental-friendly recycling.

The plastic components are labelled for catego-

Only for EC countries:

Do not dispose of power tools in-

According the European Guideline

2002/96/EC for Waste Electrical

and Electronic Equipment and its

implementation into national

right, power tools that are no longer usable

must be collected separately and disposed of in

an environmentally correct manner.

Subject to change without notice.

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1 609 929 J60 | (29/11/07) Bosch Power Tools

AVERTISSEMENT OBJ_BUCH-573-001.book Page 48 Thursday, November 29, 2007 9:23 AMFrançais | 49

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Senior Vice President

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– Retirez le capot 58. (voir figure T1)

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OBJ_BUCH-573-001.book Page 63 Thursday, November 29, 2007 9:23 AM64 | Français

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Senior Vice President

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ATENÇÃO OBJ_BUCH-573-001.book Page 83 Thursday, November 29, 2007 9:23 AM84 | Português

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Senior Vice President

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AVVERTENZA OBJ_BUCH-573-001.book Page 100 Thursday, November 29, 2007 9:23 AMItaliano | 101

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Senior Vice President

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WAARSCHUWING OBJ_BUCH-573-001.book Page 118 Thursday, November 29, 2007 9:23 AMNederlands | 119

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Senior Vice President

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ADVARSEL OBJ_BUCH-573-001.book Page 135 Thursday, November 29, 2007 9:23 AM136 | Dansk

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Senior Vice President

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Bosch Service Center

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VARNING OBJ_BUCH-573-001.book Page 150 Thursday, November 29, 2007 9:23 AMSvenska | 151

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98/37/EG (till 28.12.2009), 2006/42/EG (from

Senior Vice President

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ADVARSEL OBJ_BUCH-573-001.book Page 165 Thursday, November 29, 2007 9:23 AM166 | Norsk

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15 Boringer for montering

Senior Vice President

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Senior Vice President

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Senior Vice President

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UYARI OBJ_BUCH-573-001.book Page 213 Thursday, November 29, 2007 9:23 AM214 | Türkçe

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Senior Vice President

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(Baknz: Şekiller G1–G4)

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