AB1900 - Jackhammer SCHEPPACH - Free user manual and instructions

USER MANUAL AB1900 SCHEPPACH

Description of the symbols Read instruction manual and safety instructions before starting up and pay attention! Wear work gloves! Wear safety goggles! Wear ear protection! Wear a dust mask! Protection class 11 GB119 m /[: service@scheppach.com / & +(49)-08223-4002-99 / à +(49)-08223-4002-58

Table of contents: Introduction. Device description . Scope of delivery Intended use ere General Power Tool Safety Warnings Technical data … Before starting the equipment . Operation. Starting up . Operation-/work instructions - Electrical connection … . Maintenance . Accessories ... Disposal… . Troubleshooting . DNOOEWN = maps 201GB www.scheppach.com / [1 service@scheppaci

MANUFACTURER: scheppach Fabrikation von Holzbearbeitungsmaschine GmbH Günzburger StraRe 69 D-89335 Ichenhausen DEAR CUSTOMER, We hope your new tool brings you much enjoyment and success. Note: According to the applicable product liabil- ity laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the product that occurs due to: Improper handling, Non-compliance of the operating in- structions, Repairs by third parties, not by author- ized service technicians, Installation and replacement of non-original spare parts, Application other than specified, A breakdown of the electrical system that occurs due to the non-compliance of the electric regulations and VDE reg- ulations 0100, DIN 57113 / VDEO113. WE RECOMMEND: Read through the complete text in the op- erating instructions before installing and commissioning the device. ww.scheppac The operating instructions are intended to help the user to become familiar with the machine and take advantage of its appli- cation possibilities in accordance with the recommendations. The operating instruc- tions contain important information on how to operate the machine safely, pro- fessionally and economically, how to avoid danger, costly repairs, reduce downtimes and how to increase reliability and service life of the machine. In addition to the safety regulations in the operating instructions, you have to meet the applicable regulations that apply for the operation of the machine in your coun- try. Keep the operating instructions package With the machine at all times and store it in a plastic cover to protect it from dirt and moisture. Read the instruction manual each time before operating the machine and carefully follow its information. The machine can only be operated by per- sons who were instructed concerning the operation of the machine and who are in- formed about the associated dangers. The minimum age requirement must be com- plied with. In addition to the safety notes contained in the present operating instructions and the special regulations of your country, the generally recognized technical rules for the operation of machines must be ob- served. We accept no liability for damage or acci- dents which arise due to non-observance of these instructions and the safety infor- mation. GB121 cheppach.com / & +(49)-08223-4002-99 / À +(49)-08223-4002-58

Motor housing ON-/ OFF switch Handle Oil fill opening / sight glass Additional handle Tool holder Point chisel Locking bolt

3. Scope of delivery (Fig. 6)

(1x) Demolition Hammer (1x) Transport box (A) (1x) oil bottle (B) (1x) Point-chisel 9 30 L390 (C) (1x) Flat-chisel 9 30 L390 (D) (1x) Instruction manual Open the packaging and remove the de- vice carefully. Remove the packaging material as well as the packaging and transport bracing (if available). Check that the delivery is complete. Check the device and accessory parts for transport damage. When complaints the dealer must be informed immediate- ly. Subsequent complaints will not be accepted. If possible, store the packaging until the warranty period has expired. Read the operating instructions to make yourself familiar with the device prior to using it. 221GB www.scheppach.com / Only use original parts for accessories as well as for wearing and spare parts. Spare parts are available from your spe- cialized dealer. Specify our part numbers as well as the type and year of construction of the de- vice in your orders. À Attention! The device and packaging materials are not toys! Children must not be al- lowed to play with plastic bags, film and small parts! There is a risk of swal- lowing and suffocation!

The machine is intended for heavy chis- elling and demolition work as well as for driving in and compacting with the appro- priate accessories. The equipment is allowed to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The us- er/operator and not the manufacturer will be liable for any damage or injuries of any kind resulting from such misuse. An element of the intended use is also the observance of the safety instructions, as well as the assembly instructions and op- erating information in the operating man- ual. Persons who operate and maintain the machine must be familiar with the man- ual and must be informed about potential dangers. service@scheppach.com / Æ +(49)-08223-4002-99 / À +(49)-08223-4002-58

In addition, the applicable accident pre- vention regulations must be strictly ob- served. Other general occupational health and safety-related rules and regulations must be observed. The liability of the manufacturer and re- sulting damages are excluded in the event of modifications of the machine. Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our war- ranty will be voided if the equipment is used in commercial, trade or industrial businesses or for equivalent purposes.

5. General Power Tool Safety

Warnings Attention! The following basic safety measures must be observed when using electric tools for protection against electric shock, and the risk of injury and fire. Read all these notices before using the electric tool and keep the safety instructions for later reference.

a) Keep work area clean and well lit. Clut- tered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distrac- tions can cause you to lose control. ww.scheppac

2. Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, ra- diators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a pow- er tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for out- door use. Use of a cord suitable for outdoor use reduces the risk of elec- tric shock. If operating a power tool in a damp lo- cation is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of elec- tric shock. GB123 cheppach.com / & +(49)-08223-4002-99 / À +(49)-08223-4002-58

a) Stay alert, watch what you are doing and use common sense when operat- ing a power tool. Do not use a power tool while you are tired or under the in- fluence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious per- sonal injury. b) Use personal protective equipment. Al- ways wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing pro- tection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off position be- fore connecting to power source and/ or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising pow- er tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a ro- tating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unex- pected situations. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

241GB www.scheppach.com / g) If devices are provided for the connec- tion of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collec- tion can reduce dust-related hazards.

4. Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any pow- er tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjust- ments, changing accessories, or stor- ing power tools. Such preventive safe- ty measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for mis- alignment or binding of moving parts, breakage of parts and any other con- dition that may affect the power tool's operation. |f damaged, have the pow- er tool repaired before use. Many acci- dents are caused by poorly maintained power tools. service@scheppach.com / Æ +(49)-08223-4002-99 / À +(49)-08223-4002-58

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those in- tended could result in a hazardous situation.

a) Have your power tool serviced by a qualified repair person using only iden- tical replacement parts. This will en- sure that the safety of the power tool is maintained.

APPLIANCE-SPECIFIC SAFETY IN-

STRUCTIONS FOR HAMMERS

+ Wear ear protectors. Exposure to noise can cause hearing loss. Use auxiliary handle(s), if supplied with the tool. Loss of control can cause per- sonal injury. Hold power tool by insulated gripping surfaces, when performing an opera- tion where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock. ww.scheppac + Use suitable detectors to determine if utility lines are hidden in the work area or call the local utility company for as- sistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion. Pen- etrating a water line causes property damage or may cause an electric shock. When working with the machine, always hold it firmly with both hands and pro- vide for a secure stance. The power tool is guided more secure with both hands. Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand. + Wear a dust mask.

ADDITIONAL SAFETY AND WORKING

INSTRUCTIONS WARNING + Do not overreach. Keep proper footing and balance at all times. Use protective equipment. Always wear safety glasses when working with the machine. The use of protective clothing is recommended, such as dust mask, protective gloves, sturdy non-slip foot- wear and ear defenders. The dust produced when using this tool may be harmful to health. Do not inhale the dust. Use a dust absorption system and wear a suitable dust pro- tection mask. Remove deposited dust thoroughly, e.g. with a vacuum cleaner. Always keep the connection cable from the working area of the device. Always guide the cable backwards, away from the device! GB125 cheppach.com / & +(49)-08223-4002-99 / À +(49)-08223-4002-58

Do not machine any materials that pres- ent a danger to health (e.g. asbestos). When working in walls ceiling, or floor, take care to avoid electric cables and gas or waterpipes. Please turn the device immediately off when the tool used gets blocked! Do not turn the device on again when the tool is still blocked. This could cause bounce back with a high reaction moment. De- termine and remove the cause of the blocking of the tool used while respect- ing the safety instructions. The possible causes may be: + itis tilted in the workpiece to be ma- chined + it has pierced through the material to be machined + the power tool is overloaded + Do not reach into the machine while it is running. + Chips and splinters must not be re- moved while the machine is running. WARNING! Danger of burns The insertion tool may become hot dur- ing use. + when changing tools + when setting the device down Warning! This electric tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly in- juries, we recommend that persons with medical implants consult with their physi- cian and the manufacturer of the medical implant prior to operating the electric tool.

Blow rate 2000 min Dimensions L x W 674 x 155,3 x xH 264,3 mm Blowing force 60 Joule Weight 16,5 kg Motor V/Hz 230-240 V- 50 Hz Deer consumption 1900 W Protection class Il Type of Protection IPX0 SDS-HEX Tool fitting System 30 mm Technical modifications subject to change! Sound and vibration Sound and vibration values were meas- ured in accordance with EN 60745. Sound pressure level Lu 81,6 dB(A) Uncertainty K,, 3 dB Sound power level 105 dB(A) Luaguarantes) Uncertainty K,, 2,73 dB Wear ear-muffs. The impact of noise can cause damage to hearing. Total vibration values (vector sum of three directions) determined in accordance with EN 60745. service@scheppach.com / Æ +(49)-08223-4002-99 / À +(49)-08223-4002-58

Chiseling Main handle: Vibration emission value a, = 17,447 m/s? Uncertainty K = 1,5 m/s? Auxiliary handle: Vibration emission value a, = 19,546 m/s? Uncertainty K = 1,5 m/s? Additional power tools information for electric Warning! The specified vibration value was estab- lished in accordance with a standardized testing method. lt may change according to how the electric equipment is used and may exceed the specified value in excep- tional circumstances. The specified vibration value can be used to compare the equipment with other elec- tric power tools. The specified vibration value can be used for initial assessment of a harmful effect. Keep the noise emissions and vibra- tions to a minimum! Only use appliances which are in per- fect working order. Service and clean the appliance regu- larly. Adapt your working style to suit the ap- pliance. Do not overload the appliance. ww.scheppach.com / + Have the appliance serviced whenever necessary. + Switch the appliance off when it is not in use. + Wear protective gloves. Residual risks Even if you use this electric power tool in accordance with instructions, certain residual risks cannot be rules out. The following hazards may arise in connection with the equipment's con- struction and layout:

2. Damage to hearing if no suitable ear

3. Health damage caused by hand-arm vi-

brations if the equipment is used over a prolonged period or is not properly guided and maintained.

7. Before starting the equipment

Before you connect the equipment to the mains supply make sure that the data on the rating plate are identical to the mains data. Always pull the power plug before making adjustments to the equipment. + Get to know your machine. Familiarise yourself with its application and limita- tions, as well as the specific potential hazards. Make sure that the switch is OFF before inserting the plug into the socket. Make sure that the machine is assem- bled completely and properly. GB127 service@scheppach.com / & +(49)-08223-4002-99 / À +(49)-08223-4002-58

Check the machine before use for damaged parts and determine whether these parts work properly and perform its intended function; in case of doubt, the part is to be replaced. Check the alignment of all moving parts, broken or mounting parts, and other conditions that could impair proper op- eration. Any damaged part should be repaired or replaced by a qualified tech- nician. Do not use the machine if a switch can- not be switched on and off correctly. Caution! Before beginning the operation, check the installation site for concealed electrical cables, gas and water pipes us- ing a pipe locator..

Use only proper equipment. Make all machine adjustments only with the machine switched off. Never leave the machine unattended while it is running. When switching off, leave the machine only after it comes to a complete stand- still. Turn the machine off before you unplug it. Always unplug the mains cord. Never pull out the plug from the wall outlet by holding the cable. Perform maintenance and cleaning of the device regularly. 28|GB www.scheppach.com /

1. Clean chisel always before inserting it

and lubricate the shaft slightly.

2. Pull out the locking bolts (8) up to the

end stop, turn by 180° and release.

3. Insert chisel into the tool holder (6) and

slide it up to the end stop.

4. Pull out the locking bolts (8) once again,

turn by 180° and release.

5. Check lock on the tool.

Remove chisel Pull out the locking bolts (8) up to the end stop, turn by 180° and release, and re- move the chisel. Additional handle Fig.3 For safety reasons, use the demolition hammer only with the additional han- die!

1. The additional handle (5) provides you

safe grip while using the demolition hammer.

2. The additional handle (5) can be rotat-

4. Turn the additional handle (5) to a con-

venient and safe working position and tighten the screw (9) again. Switching ON / OFF (Fig. 4) Switching ON: Press the operating switch (2). Switching OFF: Release the operating switch (2). Continuous operation: Press operating switch (2) and lock with locking switch (10). service@scheppach.com / Æ +(49)-08223-4002-99 / À +(49)-08223-4002-58

Stop continuous operation: Press and re- lease operating switch.

10. Operation-/work instructions

Caution! For your safety, the machine must be held only at the two handles (3 and 5, Fig. 1)! This will avoid the danger of an electric shock through contact of lines during chis- elling. Always keep the chiselling tools sharp. Note: Work only at low pressure when chisel- ling. Excessive pressure loads the motor un- necessarily. Sharpen the chisels in time and replace, if necessary. Dust/Chip Extraction Dusts from materials such as lead-con- taining coatings, some wood types, min- erals and metal can be harmful to one's health. Touching or breathing-in the dusts can cause allergic reactions and/or lead to respiratory infections of the user or by- standers. Certain dusts, such as oak or beech dust, are considered as carcinogenic, espe- cially in connection with wood-treatment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists. + Provide for good ventilation of the work- ing place. m / [= service@scheppach: om / & +(49)-08223-4002-99 / + It is recommended to wear a P2 fil- ter-class respirator. Observe the relevant regulations in your country for the materials to be worked.

11. Electrical connection

The electrical motor installed is con- nected and ready for operation. The connection complies with the applica- ble VDE and DIN provisions. The cus- tomer‘s mains connection as well as the extension cable used must also comply with these regulations. Faulty power supply cables Insulation damage often occurs at power supply cables. Causes are: + Pressure points when power supply ca- bles are routed through the window or door gaps. Bends due to improper fastening or guiding of the power supply cables. Interfaces by running over the power supply cables. Insulation damage by pulling off the wall outlet. + Cracks due to ageing of the insulation. Such defective power supply cables must not be used and are extremely dangerous to life because of the insulation damage! Check power supply cables regularly for damage. Make sure that the power cable is not connected to the mains supply when you check. GB|29 +(49)-08223-4002-58

Electrical connections must comply with the relevant VDE and DIN regulations. On- ly use connecting cables with H 07 RN-F mark. An imprint of the type designation on the power cable is mandatory. AC motor + The mains voltage must be 230 V - / 50Hz + Extension cables up to 25 m length must have a cross section of 1.5 mm°. Power supply and extension cord must be 3-wire = P + N + SL. - (1/N/PE). The mains supply is secured up to 16 A. The product meets the requirements of EN 61000-3-11 and is subject to special connection conditions. This means that use of the product at any freely selecta- ble connection point is not allowed. Given unfavorable conditions in the power supply the product can cause the voltage to fluctuate temporarily. The product is intended solely for use at connection points that a) do not exceed a maximum permitted supply impedance “Z,", or b) have a continuous current-carrying capacity of the mains of at least 100 A per phase. As the user, you are required to ensure, in consultation with your electric power company if necessary, that the connec- tion point at which you wish to operate the product meets one of the two re- quirements, a) or b), named above. 301 GB www.scheppach.com / Connections and repairs of electrical equipment may only be carried out by an electrician. Please provide the following information in the event of any enquiries: + Type of current for the motor + Machine data - type plate + Motor data - type plate

If personnel qualified for unusual maintenance tasks or repairs must be obtained during of after the warranty period, please always contact a ser- vice point recommended by us or con- tact the manufacturer. + Only perform repair, maintenance and cleaning work as well as the correction of malfunctions with the drive switched off as a basic rule. All protective and safety equipment must be reassembled immediately af- ter repair, maintenance is completed. CLEANING Caution! Disconnect the mains plug. + Clean the machine each time after com- pleting work. The machine should be cleaned regu- larly to remove dust and dirt. Keep safety devices, air vents and the motor housing as dust and dirt-free as possible. Clean the device with a clean cloth, or blow it out with compressed air at low pressure. service@scheppach.com / Æ +(49)-08223-4002-99 / À +(49)-08223-4002-58

+ All moving parts are to be re-greased at periodic intervals. + Do not use detergents or solvents as these might damage the plastic parts of the device. Make sure that no water can get inside the device. Carbon brushes In case of excessive sparking, have the carbon brushes checked by a qualified electrician. Caution! The carbon brushes should be replaced only by a qualified electrician. Check the oil level The oil level should be checked before each use of the device. Place the device with the tool holder in the down position on the floor. The oil must be aligned with the marked cross. Refill with oil if necessary. Oil change: Fig.5 The oil should be changed after about 40- 50 hours of operation. Recommended oil: 100 ml SAE 15W/40 or similar. Caution! Switch off the device. Discon- nect the mains plug!

1. Lay the device on its back. Unscrew

the sight glass (4) by opening the four tapping screws (11).

2. Empty the old oil by tilting it into a suit-

able container. Note: Waste oil must be disposed of at the appropriate collection point for used oil!

3. Fill in the new oil (about 100 ml) into the

oil filler opening. ww.scheppac

4. Tighten the sight glass again and check

the oil level. Refill or remove oil if nec- essary.

5. Check the oil level again after a short

period. Service information Please note that the following parts of this product are subject to normal or natural wear and that the following parts are there- fore also required for use as consumables. Wear parts' all chisels, carbon brushes

• Not necessarily included in the scope of delivery!

Flat chisel Art.No.: Barcode:

Point chisel Art.No.: Barcode:

The equipment is supplied in packaging to prevent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Defec- tive components must be disposed of as special waste. Ask your dealer or your lo- cal council Old devices must not be disposed of with household waste! This symbol indicates that this product must not be disposed of to- gether with domestic waste in com- — Looti pliance with the Directive (2012/19/ EU) pertaining to waste electrical and electronic equipment (WEEE).

This product must be disposed of at a des- ignated collection point. This can occur, for example, by handing it in at an author- ised collecting point for the recycling of waste electrical and electronic equipment. Improper handling of waste equipment may have negative consequences for the environment and human health due to po- tentially hazardous substances that are of- ten contained in electrical and electronic equipment. By properly disposing of this product, you are also contributing to the effective use of natural resources. You can obtain information on collection points for waste equipment from your municipal ad- ministration, public waste disposal author- ity, an authorised body for the disposal of waste electrical and electronic equipment or your waste disposal company. Fault Possible cause Remedy Failure of mains fuse Check the mains fuse Extension cable defective Replace defective extension cable Motor does Connections at the motor or Check with the help of an electrician not start switch out of order Motor or switch defective Check with the help of an electrician Carbon brushes defective Check with the help of an electrician Cross-section of the extension : : Motor does cable is not sufficient Refer to Electrical Connection notwork,Îhe | Overload Check tool fuse responds Electrical defect Check with the help of an electrician service@scheppach.com / +(49)-08223-4002-99 / À +(49)-08223-4002-58

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