ND 2100G - Industrial measuring instrument HEIDENHAIN - Free user manual and instructions

Product type	Industrial measuring instrument
Brand	HEIDENHAIN
Model	ND 2100G
Power supply	Voltage: 100 V~ to 240 V~ (-15% to +10%), frequency: 43 Hz to 63 Hz, fuse: T1600 mA, 250 V, 5 × 20 mm
Display	LCD screen with soft keys
Encoder inputs	4 inputs for encoders, interface specific to control
Relay outputs	2 relay contacts, max voltage 100 V, max switching current 250 mA, permissible current 500 mA, breaking capacity 3 W, static resistance 0.20 Ω
Parallel I/O port	Standard TTL levels
RS-232-C interface	For connection to a PC, straight-through cable
Audio output	3.5 mm jack, monaural, 8 Ω
USB interface	Type A for printer or data backup
Remote control interface	RJ-45 for foot switch and keypad, up to 2 accessories via splitter
Main functions	Dimension display, graphs, histograms, bar charts, dials, data tables and SPC statistics, dimension formulas, tolerances, reports
Dimension formulas	Creation of complex formulas using mathematical functions (max, min, etc.) to process encoder inputs
Tolerances	Specification of nominal values, monitoring, limits and max, with audible alarm
Backup and restore	On USB stick via SAVEX and LOADX keys
Safety instructions	Do not open the housing; do not use a 3-wire/2-wire adapter; do not connect encoders while powered; power cable replaced only by a qualified electrician
Maintenance	Data backup battery replacement

Frequently Asked Questions - ND 2100G HEIDENHAIN

How to power on the ND 2100G?

Check connections, then press the power switch located at the back. The startup screen appears, then press the FINISH key to display current values.

How to set a measurement reference?

Press the SET REF soft key, position the encoder on the reference surface, enter the desired value (zero or offset) in the SET VALUE field, then press ENTER. A green dot indicates successful calibration.

How to create a custom dimension formula?

In the SETUP menu, navigate to the FORMULAS screen. Select the desired dimension, place the cursor in the formula field and enter the formula using the functions displayed on the right side of the screen. The keys at the bottom allow changing functions.

How to configure tolerances for a dimension?

In the SETUP menu, go to the Tolerance screen. Select the dimension with the DEC and INC soft keys, then enter the NOMINAL, MONITOR, LIMIT and MAX values. You can also activate an audible alarm via the AUDIBLE ALARM field.

How to save settings and data to a USB stick?

Insert a USB stick into the front port. In the SETUP menu, navigate to the supervisor screen, enter the password if necessary, then press the SAVEX soft key to save. To restore, use LOADX.

How to connect the ND 2100G to a PC?

Use the RS-232-C port at the back with a straight-through cable. To send data, press MENU then the EXTRA soft key, highlight SEND and press ENTER.

How to use the remote control (foot switch/keypad)?

Connect the accessories via the RJ-45 port on the side. Two accessories can be connected simultaneously using an RJ-45 splitter.

How to change the interface language?

In the SETUP menu, highlight the desired language and press the YES soft key. The language changes immediately.

What to do if the screen does not display the expected values?

Check that the encoders are properly connected and that the channel parameters are configured in the SETUP menu (CHANNELS screen). Ensure that the measurement reference has been set. Use the cursor arrows to display axes if more than 4 axes are active.

How to replace the fuse?

The fuse is located in the power connection housing at the back. Use a fuse of type T1600 mA, 250 V, 5 × 20 mm. Only a qualified electrician should perform this operation.

USER MANUAL ND 2100G HEIDENHAIN

Electrical connection

Line voltage: 100V to 240V

(-15% to +10%)

Line frequency: 43 Hz to 63 Hz

Line fuse: T1600 mA, 250 V

5 × 20 ~mm

Power connector wiring

L: Line voltage (brown)

N: Neutral (blue)

Earth ground (yellow/green)

Danger of electrical shock!

• Do not open the enclosure.
• Never use 3-wire to 2-wire adapters or allow the ground connection to the ND 2100G to be interrupted or disconnected.

Caution

Changes to the power cable may be made only by an electrical technician.

Caution

Do not connect encoders or other equipment to the ND 2100G when the power is on.

Safety Considerations

General accepted safety precautions must be followed when operating the ND 2100G. Failure to observe these precautions could result in damage to the equipment, or injury to personnel. It is understood that safety rules within individual companies vary. If a conflict exists between the material contained in this guide and the rules of a company using this system, the more stringent rules should take precedence.

Controls and Displays

A	LCD screen
B	Soft keys change to support functions.
C	Dimension keys display dimension values or graphs.
D	Command keys control measurement activities.
E	Arrow cursor keys for menu navigation.
F	Numeric keypad for entering numeric data.
G	Fast track keys are programmable for frequently used functions.
H	Send key transmits data to a PC, USB printer or USB drive.
I	LCD on/off key turns the LCD on or off or clears stored data.

Connections rear side

1	Power switch
2	Power connection with fuse
3	Ground (protective ground)
4	Encoder inputs are inputs for dimension formulas. The encoder interface is specified at the time of purchase.
5	Relay outputs are two sets of signalling relay contacts that open and close under the control of ND 2100G formulas. Caution • Max contact voltage: 100V • Max contact switching current: 250 mA • Max contact carry current: 500 mA • Contact rating: 3 Watts • Static contact resistance: 0.20 Ohms
6	Parallel I/O port reads and writes standard TTL levels under the control of ND 2100G formulas.
7	RS-232-C interface for PC connection. RS-232 cable must not include crossovers.

Connections side view

8	Audio out, for 3,5 mm headphone /speaker jack, monaural, 8 Ohm
9	USB Type A interface for printer or data storage.
10	Remote accessory interface RJ-45 for optional foot switch or keypad accessory. Two optional remote accessories can be used simultaneously using an RJ-45 splitter.

Mounting

The ND 2100G is secured to the swivel slots of the mounting stand or arm mount by a shoulder screw, a cap screw mount is shown with associated washers.

Very important
Please note
For your information

HEIDENHAIN

The LCD displays a variety of screens selected by the user to show current dimension values, pass/fail test results, dimension value graphs, statistical process control graphs or data tables, and setup options. Navigate from one screen to another using the soft keys under the LCD.

Current value screen

The Current Value screen is displayed after power is applied and the startup screen is shown. Current values of up to 4 dimensions are shown. The unit of measure, current datum and current part number or part name are displayed in the upper right corner of the screen.

Use the CURSOR ARROW keys to scroll dimensions when more than 4 dimensions are active. Press the DRO soft key to display the Current Value screen from other screens.

View screens

Press the View soft key to display:

Graphs of dimension value history
- Histograms dimension values
- Bar or dial displays of current values
Data tables and statistics

Graphs

Press the GRAPH soft key to show graphs of dimension values.

Histograms

Press the HISTOGRAM soft key to show graphs of dimension values.

Bar and dial displays

The choice of a bar or dial display is made in the Display setup screen.

Press the BAR soft key to show a bar graph of dimension values.

Press the DIAL soft key to show a dial of dimension values.

Data tables and statistics

Press the DATA soft key to show a data table with SPC statistics.

Initial power up

• Press the POWER SWITCH to power the ND 2100G. The startup screen is displayed.

ND 2100G

• Press the FINISH key to display the current dimension values on the Current Value screen.

Software setup

The operating parameters of the ND 2100G must be configured prior to using it for the first time, and any time part measurement, reporting or communication requirements change.

Settings will be retained until:

• The data-backup battery is changed
• The data and settings are cleared
• Software upgrades are performed

Caution

Setup parameters control the operation of the ND 2100G and are password-protected. Only qualified personnel should be given password access to setup screens.

1. Display the setup menu

• Press the MENU soft key to display menu items above the soft keys.

• Press the SETUP soft key to display the setup menu on the left side of the LCD screen.

View... in/mm Datum... Extra Setup

• Use the CURSOR ARROW KEYS to Navigate the setup menu and to highlight selections.

2. Select the language

Highlight the desired language and then press the YES soft key.

3. Enter the Supervisor Password

Navigate to the SUPERVISOR screen and enter the supervisor PASSWORD.

4. Configure encoders

• Navigate to the CHANNELS screen and highlight the desired encoder CHANNEL.
• Enter all the required encoder parameters.
• Repeat setup for all encoder channels. Select other channels using the DEC or INC soft keys. If desired, apply settings from the current channel to all others using the APPLY ALL soft key.

5. Name parts and dimensions

• Navigate to the DIMENSIONS screen and highlight the PART field.
• Select other parts using the DEC or INC soft keys. Press the NEW soft key to add a new part.

• Highlight the NAME field.
• Parts can be referenced by number or name. If desired, press the LABEL soft key to name the current part

Highlight the first dimension of the part.
- Retain the default dimension name or press the LABEL soft key to rename the dimension.
- Highlight and rename remaining dimensions as desired.

6. Configure the LCD display

Navigate to the DISPLAY screen and select the desired display characteristics.

7. Configure display formats

• Navigate to the FORMATS screen and highlight the DIMENSION field.
• Enter the desired display parameters for the dimension.
• Repeat setup for all dimensions. Select individual dimensions using the DEC or INC soft keys or apply settings from the current dimension to all others using the APPLY ALL soft key.

8. Create dimension formulas

The ND 2100G uses formulas to convert encoder channel inputs to the dimension values shown on the screen.

Default dimension formulas shipped with the ND 2100G simply show the input encoder channel values as in this example of dimension A, which is given the value of encoder channel C1:

$$ A = C 1 $$

More complex formulas are created in the FORMULAS setup screen that process one or more encoder input channels to produce sophisticated measurements. In this example, encoder channel C1 is used in max and min functions to produce a runout measurement of a rotating rod:

$$ A = \max (C 1) - \min (C 1) $$

To create a formula:

• Navigate to the FORMULAS screen and select the desired DIMENSION using the DEC or INC soft keys.

• Navigate down to the formula line and enter a formula using the functions displayed on the right side of the screen. Formula functions are changed using the soft keys at the bottom of the screen.

Note:

The ND 2100G includes a wide range of basic and advanced formula functions. Refer to the User's Guide for detailed information.

Preparing to measure

1. Power up the ND 2100G

• Check connections to the ND 2100G.
• Press the POWER SWITCH to power the ND 2100G. The CURRENT VALUE screen will be displayed after system initialization.

Current Value		mm	10	P0
A		0.000
B		0.000
C		0.000
D		0.000
View...	in/mm		Master	Menu...

2. Establish a measurement reference

Establish references for encoder channels prior to measuring.

To establish a measurement reference:

• Press the MASTER soft key to display the Master screen.
• Navigate to the desired encoder channel MASTER VALUE field.
• Position the encoder against the reference surface.
• Enter the desired reference value (zero or the desired offset) into the MASTER VALUE field.

Master G1		mm	L0	P0
Master Value		Actual
C1 =	0.0000000	0.0000000	○
C2 =		0.0000000
C3 =		0.0000000
C4 =		0.0000000

• Press the ENTER key and respond to the confirmation request. A green dot will appear next to the ACTUAL value indicating that calibration of the channel is complete.

Conducting measurements

1. Probe surfaces

Probe a single point with one encoder channel, or multiple points simultaneously with multiple encoder channels.

2. Enter the measurement data

Press the ENTER key when measurements are displayed on the LCD. The measurement data will be entered into the ND 2100G database.

Note:

Advanced formula functions can be used to perform sequential and semi-automated measurements. Refer to the User's Guide for detailed information.

Applying Tolerances

1. Select a dimension

• Press the MENU soft key then press the SETUP soft key to display the setup menu.
• Navigate to the Tolerances screen and select the desired DIMENSION using the DEC and INC soft keys.

Tolerances mm L0 P0
About	Dimension A
Dimensions	Nom + Max 0.065
Formats	Nom + Limit 0.060
Formulas	Nom + Warn 0.050
Variables	Nominal 0.000
Tolerances	Nom - Warn 0.050
SPC	Nom - Limit 0.060
Header	Nom - Min 0.065
Memory	Audio Alert None

2. Specify tolerance values

• Enter the NOMINAL, WARNING, LIMIT and MAX values.
• Navigate to the AUDIO ALERT field and use the soft keys to select NONE, WARNING or LIMITS.

Note:

Many types of tolerances can be applied to dimensions. Refer to the User's Guide for detailed information.

Viewing measurement data

Measurement results can be viewed in the graphs, histograms and data tables as described earlier. Refer to the User's Guide for more details.

Reporting Results

Result data can be sent to a USB printer, USB drive or a PC. The report format, type and destination can be changed in setup screens. The default setup is shown below.

To print: press the PRINT key to send data to the USB port.

To send data to a PC:

• Press the MENU soft key to display menus under the LCD.
• Press the EXTRA soft key to display the Extra menu.
• Highlight the SEND function and press the ENTER key to transmit data over the RS-232 port.

Cycle
DMS/DD
Fast3
Hold
Part?
Rad/Dia
Recall
RsetDyn
Send
SendRec

Note:

Refer to the ND 2100G user guide for alternatives regarding printing and transmitting data.

Saving and retrieving data

ND 2100G settings and measurement data can be backed up on a USB drive and restored to the system or loaded on another identical system later. To save or retrieve data:

• Insert a USB drive into the NG 2100G
• Press the MENU soft key and then press the SETUP soft key to display the setup menu.
• Navigate to the Supervisor screen and highlight the PASSWORD field. Enter the password if necessary.
• Press the SAVEX soft key to save settings and measurement data.
• Press the LOADX soft key to retrieve settings and data.

Note:

Frequently used functions can be mapped to front panel keys using the Hot Key function explained in the User's Guide.

$$ A = \max (C 1) - \min (C 1) $$

Formel konstruieren:

$$ A = \max (C 1) - \min (C 1) $$

$$ A = \max (C 1) - \min (C 1) $$

$$ A = \max (C 1) - \min (C 1) $$

The ND 2100G is secured to the swivel slots of the mounting stand or arm mount by a shoulder screw, a cap screw mount is shown with associated washers.

$$ A = \max (C 1) - \min (C 1) $$

Scherm Current Value

$$ A = \max (C 1) - \min (C 1) $$

Een formule make:

$$ A = \max (C 1) - \min (C 1) $$

$$ A = \max (C 1) - \min (C 1) $$

Para Criar a formula:

$$ A = \max (C 1) - \min (C 1) $$

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View... in/mm Datum... Extra Setup

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$$ A = \max (C 1) - \min (C 1) $$

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Current Value	mm	L0	P0
A	0.000
B	0.000
C	0.000
D	0.000
View...	in/mm		Master	Menu...

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Master Value		Actual
C1 = 0.0000000	……	0.0000000
C2 =	……	0.0000000
C3 =	……	0.0000000
C4 =	……	0.0000000

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Tolerances mm L0 P0
About Dimensions Formats Formulas Variables Tolerances SPC Header Memory	Dimension A Nom + Max 0.065 Nom + Limit 0.060 Nom + Warn 0.050 Nominal 0.000 Nom - Warn 0.050 Nom - Limit 0.060 Nom - Min 0.065 Audio Alert None

1	Güç anahtarı
2	Sigortal Güç böglantmiş
3	Topraklama (koruyucu topraklama)
4	Kodlayüncü girisleri, boyut formüllerinde kullanıan girdilerdir. Kodlayüncü arabirimi, satın alma anında belirlenir.
5	Rôle çık,islanı, iki adet ND 2100G formüllerine®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®, Dikkat • Maks. kontak gerilimi: 100V • Maks. kontak anahtarlama akimi: 250 mA • Maks. kontaktaşima akimi: 500 mA • Kontak®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,, • Kontak®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,®,, 6	Paralel I/O böglanti noktası ND 2100G formüllerine®,®, olarak standart TTL seviyelerini okur ve yazar.
7	PC böglant,is�能 RS-232-C arabirim. RS-232 kablosu capraz geç,is icermemelidir.

$$ A = \max (C 1) - \min (C 1) $$

Formul olusturmak icin:

A = max(C1) - min(C1)

FORMULAS

INC

DEC

DIMENSION

Formula

：

ND 2100G

1. ND 2100G
2. ND 2100G

ND 2100G

CURRENT VALUE

2

• MASTER

Master

• VALUE

MASTER

• MASTER VALUE

• ENTER

ACTUAL

1.

1

2

ENTER

measurements

ND 210DG

1.

• MENU

SETUP

• Tolerances

INC MENSION

DEC

2

• NOMINAL, WARNING, LIMIT MAX
• AUDIO ALERT

LIMTS

NONE,WARNING

：

USB

PC

USB

:PRINT

USB

PC

-MENU
- EXTRA Extra
SEND ENTER RS-232

Cycle
DMS/DD
Fast3
Hold
Part?
Rad/Dia
Recall
RsetDyn
Send
SendRec

：

ND 2100G

ND 2100G

USB

• NG 2100G USB

-MENU

SETUP

Supervisor

password

SAVEX

• LOADX

Hot Key

有關詳細說明，請參閱 www.heidenhain.de

開機之前

電氣連接

線電壓：100V~至240V~

(-15% 至 +10%)

線頻率：43 Hz至63 Hz

保險絲：T1600mA，250V

5x20mm

電力接頭配線

L：線電壓(棕色)

N：中性(蓝色)

接地(黄色/绿色)

觸電的危險！

$$ A = \max (C 1) - \min (C 1) $$

要產生新的公式：

Technical support FAX [phone]

Measuring systems [phone]

E-mail: [e-mail]

TNC support [phone]

E-mail: [e-mail]

NC programming [phone]

E-mail: [e-mail]

PLC programming [phone]

E-mail: [e-mail]

Lathe controls [phone]

E-mail: [e-mail]

www.heidenhain.de

For complete and further addresses see www.heidenhain.de

B1653AOX Villa Ballester, Argentina

www.heidenhain.com.ar

AU FCR MotionTechnology Pty. Ltd

Laverton North 3026, Australia

E-mail: [e-mail]

BA Bosnia and Herzegovina SL

BE HEIDENHAIN NV/SA

1760 Roosdaal, Belgium

www.heidenhain.be

BG ESD Bulgaria

Sofia 1172, Bulgaria

www.esd.bg

BR DIADUR Industria e Comercio Ltda.

04763-070 - São Paulo - SP, Brazil

www.heidenhain.com.br

BY Belarus

50354 Huerth, Germany

www.gertner.biz

CA HEIDENHAIN CORPORATION

Mississauga, OntarioL5T2N2, Canada

www.heidenhain.com

Beijing 101312, China

102 00 Praha 10, Czech Republic

www.heidenhain.cz

DK TPTEKNIKA/S

2670 Greve, Denmark

www.tp-gruppen.dk

ES FARRESA ELECTRONICA S.A.

08028 Barcelona, Spain

www.farresa.es

FI HEIDENHAIN Scandinavia AB

02770 Espoo, Finland

www.heidenhain.fi

FR HEIDENHAIN FRANCE sarl

92310 Sevres, France

www.heidenhain.fr

GB HEIDENHAIN (G.B.) Limited

Burgess Hill RH15 9RD, United Kingdom

www.heidenhain.co.uk

GR MB Millionis Vassilis

17341 Athens, Greece

www.heidenhain.gr

HK HEIDENHAIN LTD

Kowloon, Hong Kong

E-mail: [e-mail]

HR Croatia SL

HU HEIDENHAIN Kereskedelmi Kepviselet

1239 Budapest, Hungary

www.heidenhain.hu

ID PT Servitama Era Toolsindo

Jakarta 13930, Indonesia

E-mail: [e-mail]

IL NEUMO VARGUS MARKETING LTD.

Tel Aviv 61570, Israel

E-mail: [e-mail]

IN HEIDENHAIN Optics & Electronics

India Private Limited

Chennai-600 031,India

www.heidenhain.in

IT HEIDENHAIN ITALIANA S.r.l.

20128 Milano, Italy

www.heidenhain.it

JP HEIDENHAIN K.K.

Tokyo 194-0215, Japan

www.heidenhain.co.jp

KR HEIDENHAIN Korea LTD.

Gasan-Dong, Seoul, Korea 153-782

www.heidenhain.co.kr

ME Montenegro SL

MK Macedonia BG

MX HEIDENHAIN CORPORATION MEXICO

20235 Aguascalientes, Ags., Mexico

E-mail: [e-mail]

MY ISOSERVE Sdn. Bhd

56100 Kuala Lumpur, Malaysia

E-mail: [e-mail]

7300 Orkanger, Norway

www.heidenhain.no

PH Machinebanks Corporation

Quezon City, Philippines 1113

E-mail: [e-mail]

PL APS

02-489 Warszawa, Poland

www.apserwis.com.pl

PT FARRESA ELECTRONICA, LDA.

4470 - 177 Maia, Portugal

www.farresa.pt

RO HEIDENHAIN Repezenta Romania

Braşov, 500338, Romania

www.heidenhain.ro

RS Serbia BG

RU 0OO HEIDENHAIN

125315 Moscow, Russia

www.heidenhain.ru

SE HEIDENHAIN Scandinavia AB

12739 Skärholmen, Sweden

www.heidenhain.se

SG HEIDENHAIN PACIFIC PTE LTD.

Singapore 408593

www.heidenhain.com.sg

SK KOPRETINATN s.r.o.

91101 Trencin, Slovakia

www.kopretina.sk

Bangkok 10250, Thailand

www.heidenhain.co.th

TR T&M Muhendislik San. ve Tic. LTD. STI.

34728 Umraniye-Istanbul, Turkey

www.heidenhain.com.tr

TW HEIDENHAIN Co., Ltd.

Taichung 40768, Taiwan R.O.C.

VN AMS Advanced Manufacturing

Solutions Pte Ltd

HCM City, Viet Nam

E-mail: [e-mail]

ZA MAFEMA SALES SERVICES C.C.

Midrand 1685, South Africa

www.heidenhain.co.za