ND 2100G - Industrial measuring instrument HEIDENHAIN - Free user manual and instructions

USER MANUAL ND 2100G HEIDENHAIN

For detailed description, see www.heidenhain.de Before Power up Electrical connection Line voltage: 100 V~ to 240 V~ (–15 % to +10 %) Line frequency: 43 Hz to 63 Hz Line fuse: T1600 mA, 250 V 5 x 20 mm Power connector wiring Controls and Displays

Line voltage (brown) Neutral (blue) Earth ground (yellow/green) Danger of electrical shock!

• Do not open the enclosure.
• Never use 3-wire to 2-wire adapters or allow the ground connection to the ND 2100 G to be interrupted or disconnected.

Audio out, for 3,5 mm headphone /speaker jack, monaural, 8 Ohm USB Type A interface for printer or data storage. Remote accessory interface RJ-45 for optional foot switch or keypad accessory. Two optional remote accessories can be used simultaneously using an RJ-45 splitter. Mounting The ND 2100 G is secured to the swivel slots of the mounting stand or arm mount by a shoulder screw, a cap screw mount is shown with associated washers. Connections rear side

Caution Changes to the power cable may be made only by an electrical technician. Caution Do not connect encoders or other equipment to the ND 2100 G when the power is on. Safety Considerations General accepted safety precautions must be followed when operating the ND 2100 G. Failure to observe these precautions could result in damage to the equipment, or injury to personnel. It is understood that safety rules within individual companies vary. If a conflict exists between the material contained in this guide and the rules of a company using this system, the more stringent rules should take precedence. LCD screen Soft keys change to support functions. Dimension keys display dimension values or graphs. Command keys control measurement activities. Arrow cursor keys for menu navigation. Numeric keypad for entering numeric data. Fast track keys are programmable for frequently used functions. Send key transmits data to a PC, USB printer or USB drive. LCD on/off key turns the LCD on or off or clears stored data. Connections side view

Power switch Power connection with fuse Ground (protective ground) Encoder inputs are inputs for dimension formulas. The encoder interface is specified at the time of purchase. Relay outputs are two sets of signalling relay contacts that open and close under the control of ND 2100 G formulas. Caution

• Max contact voltage: 100V
• Max contact switching current: 250 mA
• Max contact carry current: 500 mA
• Contact rating: 3 Watts
• Static contact resistance:

0.20 Ohms

Parallel I/O port reads and writes standard TTL levels under the control of ND 2100 G formulas. RS-232-C interface for PC connection. RS-232 cable must not include crossovers. Very important Please note For your information LCD Screens The LCD displays a variety of screens selected by the user to show current dimension values, pass/fail test results, dimension value graphs, statistical process control graphs or data tables, and setup options. Navigate from one screen to another using the soft keys under the LCD. Histograms Press the HISTOGRAM soft key to show graphs of dimension values. Initial power up

• Press the POWER SWITCH to power the ND 2100 G. The startup screen is displayed. Current value screen The Current Value screen is displayed after power is applied and the startup screen is shown. Current values of up to 4 dimensions are shown. The unit of measure, current datum and current part number or part name are displayed in the upper right corner of the screen. Bar and dial displays The choice of a bar or dial display is made in the Display setup screen. Press the BAR soft key to show a bar graph of dimension values.

• Press the FINISH key to display the current dimension values on the Current Value screen. Software setup The operating parameters of the ND 2100 G must be configured prior to using it for the first time, and any time part measurement, reporting or communication requirements change. Use the CURSOR ARROW keys to scroll dimensions when more than 4 dimensions are active. Press the DRO soft key to display the Current Value screen from other screens. Settings will be retained until:
• The data-backup battery is changed
• The data and settings are cleared
• Software upgrades are performed Press the DIAL soft key to show a dial of dimension values. View screens Press the View soft key to display:
• Graphs of dimension value history
• Histograms dimension values
• Bar or dial displays of current values
• Data tables and statistics Caution Setup parameters control the operation of the ND 2100 G and are passwordprotected. Only qualified personnel should be given password access to setup screens.

1. Display the setup menu

• Press the MENU soft key to display menu items above the soft keys. Graphs Press the GRAPH soft key to show graphs of dimension values. Data tables and statistics Press the DATA soft key to show a data table with SPC statistics.

• Press the SETUP soft key to display the setup menu on the left side of the LCD screen.

• Use the CURSOR ARROW KEYS to Navigate the setup menu and to highlight selections.

• Highlight the first dimension of the part.
• Retain the default dimension name or press the LABEL soft key to rename the dimension.
• Highlight and rename remaining dimensions as desired. To create a formula:
• Navigate to the FORMULAS screen and select the desired DIMENSION using the DEC or INC soft keys.

2. Select the language

Highlight the desired language and then press the YES soft key.

3. Enter the Supervisor Password

Navigate to the SUPERVISOR screen and enter the supervisor PASSWORD.

4. Configure encoders

• Navigate to the CHANNELS screen and highlight the desired encoder CHANNEL.
• Enter all the required encoder parameters.
• Repeat setup for all encoder channels. Select other channels using the DEC or INC soft keys. If desired, apply settings from the current channel to all others using the APPLY ALL soft key.

5. Name parts and dimensions

• Navigate to the DIMENSIONS screen and highlight the PART field.
• Select other parts using the DEC or INC soft keys. Press the NEW soft key to add a new part.

6. Configure the LCD display

Navigate to the DISPLAY screen and select the desired display characteristics.

7. Configure display formats

• Navigate to the FORMATS screen and highlight the DIMENSION field.
• Enter the desired display parameters for the dimension.
• Repeat setup for all dimensions. Select individual dimensions using the DEC or INC soft keys or apply settings from the current dimension to all others using the APPLY ALL soft key.

8. Create dimension formulas

The ND 2100 G uses formulas to convert encoder channel inputs to the dimension values shown on the screen.

• Navigate down to the formula line and enter a formula using the functions displayed on the right side of the screen. Formula functions are changed using the soft keys at the bottom of the screen. Default dimension formulas shipped with the ND 2100 G simply show the input encoder channel values as in this example of dimension A, which is given the value of encoder channel C1: A = C1

• Highlight the NAME field.
• Parts can be referenced by number or name. If desired, press the LABEL soft key to name the current part More complex formulas are created in the FORMULAS setup screen that process one or more encoder input channels to produce sophisticated measurements. In this example, encoder channel C1 is used in max and min functions to produce a runout measurement of a rotating rod: Note: The ND 2100 G includes a wide range of basic and advanced formula functions. Refer to the User’s Guide for detailed information. A = max(C1) - min(C1)

Operation Preparing to measure Conducting measurements

1. Power up the ND 2100 G

• Check connections to the ND 2100 G.
• Press the POWER SWITCH to power the ND 2100 G. The CURRENT VALUE screen will be displayed after system initialization.

1. Probe surfaces

Probe a single point with one encoder channel, or multiple points simultaneously with multiple encoder channels.

2. Enter the measurement data

Press the ENTER key when measurements are displayed on the LCD. The measurement data will be entered into the ND 2100 G database. Note: Advanced formula functions can be used to perform sequential and semiautomated measurements. Refer to the User’s Guide for detailed information.

2. Establish a measurement reference

Establish references for encoder channels prior to measuring. To establish a measurement reference:

• Press the MASTER soft key to display the Master screen.
• Navigate to the desired encoder channel MASTER VALUE field.
• Position the encoder against the reference surface.
• Enter the desired reference value (zero or the desired offset) into the MASTER VALUE field.

• Press the ENTER key and respond to the confirmation request. A green dot will appear next to the ACTUAL value indicating that calibration of the channel is complete. Applying Tolerances

1. Select a dimension

• Press the MENU soft key then press the SETUP soft key to display the setup menu.
• Navigate to the Tolerances screen and select the desired DIMENSION using the DEC and INC soft keys.

2. Specify tolerance values

• Enter the NOMINAL, WARNING, LIMIT and MAX values.
• Navigate to the AUDIO ALERT field and use the soft keys to select NONE, WARNING or LIMITS. Note: Many types of tolerances can be applied to dimensions. Refer to the User’s Guide for detailed information. Viewing measurement data Measurement results can be viewed in the graphs, histograms and data tables as described earlier. Refer to the User’s Guide for more details.

Reporting Results Result data can be sent to a USB printer, USB drive or a PC. The report format, type and destination can be changed in setup screens. The default setup is shown below. To print: press the PRINT key to send data to the USB port. To send data to a PC:

• Press the MENU soft key to display menus under the LCD.
• Press the EXTRA soft key to display the Extra menu.
• Highlight the SEND function and press the ENTER key to transmit data over the RS-232 port. Note: Refer to the ND 2100 G user guide for alternatives regarding printing and transmitting data. Saving and retrieving data ND 2100 G settings and measurement data can be backed up on a USB drive and restored to the system or loaded on another identical system later. To save or retrieve data:
• Insert a USB drive into the NG 2100 G
• Press the MENU soft key and then press the SETUP soft key to display the setup menu.
• Navigate to the Supervisor screen and highlight the PASSWORD field. Enter the password if necessary.
• Press the SAVEX soft key to save settings and measurement data.
• Press the LOADX soft key to retrieve settings and data. Note: Frequently used functions can be mapped to front panel keys using the Hot Key function explained in the User’s Guide. A = max(C1) - min(C1)

Bedienung Messung vorbereiten Messungen durchführen A = max(C1) - min(C1)

Présentation A = max(C1) - min(C1)

Funzionamento A = max(C1) - min(C1)

Operación Montering The ND 2100 G is secured to the swivel slots of the mounting stand or arm mount by a shoulder screw, a cap screw mount is shown with associated washers. Varning

• Max kontaktspänning: 100 V
• Max kontaktström: 250 mA
• Max contact carry current: 500 mA
• Contact rating: 3 Watts
• Static contact resistance:

0.20 Ohms

Parallel I/O port reads and writes standard TTL levels under the control of ND 2100 G formulas. RS-232-C interface for PC connection. RS-232 cable must not include crossovers. A = max(C1) - min(C1)

Handhavande Förbereda mätning Utföra mätningar Rapportera resultat A = max(C1) - min(C1)

Bediening A = max(C1) - min(C1)

Provoz A = max(C1) - min(C1)

Obsługa Przygotowanie pomiaru Przeprowadzanie pomiarów A = max(C1) - min(C1)

A = max(C1) - min(C1)

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Parallel Input/Output Port

Data Out 1 Data Out 2 Data Out 3 Data Out 4 Data Out 5 Data Out 6 Data Out 7 Data Out 8 Data Out 9 Data Out 10 Data Out 11 Data Out 12 Signal GND

Data In 1 Data In 2 Data In 3 Data In 4 Data In 5 Signal GND Signal GND Signal GND Signal GND Signal GND Signal GND Signal GND

TXD RXD DTR Signal GND DSR RTS CTS

Data (-) Data (+) Data GND

RJ-45 Remote Footswitch and keypad

DR. JOHANNES HEIDENHAIN GmbH Dr.-Johannes-Heidenhain-Straße 5 83301 Traunreut, Germany { +49 8669 31-0 | +49 8669 5061 E-mail: info@heidenhain.de Technical support | +49 8669 32-1000 Measuring systems { +49 8669 31-3104 E-mail: service.ms-support@heidenhain.de TNC support { +49 8669 31-3101 E-mail: service.nc-support@heidenhain.de NC programming { +49 8669 31-3103 E-mail: service.nc-pgm@heidenhain.de PLC programming { +49 8669 31-3102 E-mail: service.plc@heidenhain.de Lathe controls { +49 8669 31-3105 E-mail: service.lathe-support@heidenhain.de www.heidenhain.de Machinebanks` Corporation Quezon City, Philippines 1113 E-mail: info@machinebanks.com HEIDENHAIN (G.B.) Limited Burgess Hill RH15 9RD, United Kingdom www.heidenhain.co.uk

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729 003-91 · Ver01 · 1/2010 · Printed in USA