ND 1300 - Digital Controller HEIDENHAIN - Free user manual and instructions

USER MANUAL ND 1300 HEIDENHAIN

Rear panel with video and CNC options Side panel Rear panel with optical edge detector and CNC options For detailed description and latest document version, see www.heidenhain.de Before Power up Electrical connection Line voltage: 100 V~ to 240 V~ (–15 % to +10 %) Line frequency: 43 Hz to 63 Hz Line fuse: T1600 mA, 250 V 5 x 20 mm Power connector wiring Controls and Displays

LCD screen Command keys: Control measurement Numeric keypad: Enter numeric data Fast track keys: Programmable for frequently used functions Send key: Transmit measurement data to PC, USB printer or USB drive LCD on/off key: Turn LCD on or off or delete features from the feature list. Mounting The ND 1300 is secured to the swivel slots of the mounting stand or arm mount by a shoulder screw, a cap screw mount is shown with associated washers. Connections rear side

Line voltage (brown) Neutral (blue) Earth ground (yellow/green)

Danger of electrical shock!

• Do not open the enclosure.
• Never use 3-wire to 2-wire adapters or allow the ground connection to the ND 1300 to be interrupted or disconnected.

Caution Changes to the power cable may be made only by an electrical technician. Caution Do not connect encoders or other equipment to the ND 1300 when the power is on. Safety Considerations General accepted safety precautions must be followed when operating the ND 1300. Failure to observe these precautions could result in damage to the equipment, or injury to personnel. It is understood that safety rules within individual companies vary. If a conflict exists between the material contained in this guide and the rules of a company using this system, the more stringent rules should take precedence. Power switch Power connection with fuse Ground (protective ground) Encoder inputs, X, Y, Z axis for linear encoders Q axis for rotary encoder. Interface specified at the time of purchase. RS-232-C interface for PC connection. RS-232 cable must not include crossovers. Remote accessory interface RJ-45 for optional foot switch accessory. CNC control outputs for CNC motor amplifier. Unused Connections for video option

Coaxial video input from NTSC or PAL cameras. Lighting and zoom input/output connector. Connections for optical edge option 12 Optical cable connector for Comparator reference light source 13 Optical cable connector for comparator screen sensor Very important Please note For your information Connections side view 14 Audio out for 3,5 mm headphone /speaker jack, monaural, 8 Ohm 15 USB type A interface for printer or data storage 16 Unused Initial power up

• Press the POWER SWITCH to power the ND 1300. The startup screen is displayed. Initial setup for video and edge options

1. Display the setup menu

• Touch the QUESTION icon once, and then touch the SETUP button twice to display the SETUP MENU.

• Press the FINISH key to display the current axis positions on the DRO screen. Software setup The operating parameters of the ND 1300 must be configured prior to using it for the first time, and any time part measurement, reporting or communication requirements change. Settings will be retained until:
• The data-backup battery is changed
• The data and settings are cleared
• Software upgrades are performed Caution Setup parameters control the operation of the ND 1300 and are passwordprotected. Only qualified personnel should be given password access to setup screens. Video and Edge options Setup is divided into sections that are:
• Initial setup for video and edge options
• Setup for video option only
• Setup for edge option only
• Final setup for video and edge options Setup steps should be performed in the order presented.

• Touch menu items to select them. Scroll the setup menu using the ARROW buttons.

2. Select the language

Touch the LANGUAGES setup menu item and then touch the desired language. Note: When the language is changed, power to the ND 1300 must be cycled off and then back on.

3. Enter the Supervisor Password

• Touch the SUPERVISOR setup menu item and then touch the PASSWORD field.
• Enter the supervisor password.

4. Calibrate the touch screen

The touch screen should be calibrated to respond correctly to each operator’s finger tip size and pressure.

• Touch the MISCELLANEOUS setup menu item and then touch the CAL button.
• Follow the instructions shown on the LCD screen.

5. Select the point entry type

Backward or forward annotation can be used to collect data points. Backward annotation allows the user to probe any number of data points to measure a feature. Forward annotation limits the number of points to a required minimum.

• Touch the MEASURE setup menu item and then touch the ANNOTATION field to select BACKWARD or FORWARD annotation.

6. Configure encoders

• Touch the ENCODERS setup menu item and then touch the AXIS field to select the desired encoder axis.
• Enter all the required encoder parameters.
• Calibrate analog encoders by touching the CAL button. TTL encoders do not require calibration.
• Repeat setup for all axes.

7. Configure display formats

• Touch the DISPLAY setup menu item.
• Enter the desired display resolutions and other parameters. Setup for the video option

1. Select a video camera type

Touch the VED setup menu item and then touch the CAMERA TYPE field to select the desired camera output format.

2. Adjust light level

• Press the FINISH key to return to the DRO screen.
• Touch the LIGHT tab to display the light controls.

• Touch the light level slider or enter a light level number to optimize the video light level.

3. Add camera magnifications

When video systems include more than one magnification, additional magnification positions must be added and calibrated.

• Return to the setup menu and touch the MAGNIFICATIONS menu item to dsplay the MAGNIFICATIONS SCREEN.

• Touch the NEW button to add a new magnification. A new BUTTON LABEL number will be added. This label will be available on the DRO screen during measurements.
• The BUTTON LABEL can be changed to any 3 character string. Touch the BUTTON LABEL field and enter a new label if desired.

4. Calibrate magnifications

Use a circle calibration artifact to calibrate magnifications.

• Touch the ID number in the MAGNIFICATIONS setup screen to show the desired magnification BUTTON LABEL.
• Touch the ARTIFACT DIAMETER field and enter the artifact diameter.
• Touch the TEACH button and follow the instructions shown on the screen.
• Repeat this process for all magnifications.

• Touch the MAGNIFICATION icon to display the magnification choices, then select the highest level of magnification.
• Enter zeros for the PARCENTRIC and PARFOCAL OFFSETS.

• Repeat to zero the offsets of all magnifications.
• Select the highest level of magnification again.
• Measure the circle artifact and create a zero datum on the circle center point. Refer to the descriptions of circle measurement and zero datum creation later in this document if necessary.
• Select the next lower level of magnification and measure the same circle artifact. Make a note of the X, Y and Z positions shown in the measurement results for this magnification.
• Enter the X, Y and Z positions into the OFFSET fields for this magnification.
• Repeat this process to enter OFFSET values for all levels of magnification. Setup for the optical edge option

1. Add comparator magnifications

When coparator systems include more than one magnification, additional magnification positions must be added.

• Touch the MAGNIFICATIONS menu item to dsplay the MAGNIFICATIONS SCREEN.

5. Calibrate camera skew

• Touch the VED setup menu item and then touch the CAL button.
• Follow the instructions shown on the screen.

6. Calibrate parcentric and parfocal

alignment This calibration eliminates X and Y axis offset errors that can occur when changing video magnifications. Use a circle calibration artifact for this calibration.

• Touch the MAGNIFICATIONS setup menu item.

• Touch the NEW button to add a new magnification. A new BUTTON LABEL number will be added. This label will be available on the DRO screen during measurements.
• The BUTTON LABEL can be changed to any 3 character string. Touch the BUTTON LABEL field and enter a new label if desired.

2. Calibrate optical edge detection

Teaching the edge detector calibrates it to correctly recognize dark to light transitions. Perform a TEACH calibration after each startup, when lighting changes, when the part changes and when the magnification level changes.

• Touch the TEACH button.
• Follow the instructions shown on the screen to complete the calibration.

3. Calibrate crosshair offset

Crosshair offset calibration compensates for the location differences between the center of the crosshairs and the edge detector. Crosshair offset calibration is only necessary when crosshairs and edge detection will be used to probe points on the same part.

• Touch the CROSS CAL button.
• Follow the instructions shown on the screen to complete the calibration. Final setup for video and edge options

1. Calibrate error correction

Linear (LEC), segmented linear (SLEC) and nonlinear (NLEC) error correction methods can be used to compensate for encoder and machine errors. Refer to the ND 1300 User Guide for instructions.

2. Calibrate stage squareness

This calibration is not necessary when NLEC error correction is used.

• Align the squareness calibration artifact to the reference axis.
• Measure the artifact angle. Refer to the angle measurement instructions later in this document if necessary.
• Display the SETUP MENU and then touch the SQUARENESS menu item.
• Enter the measured angle into the OBSERVED ANGLE field and then enter the certified artifact angle into the STANDARD ANGLE field.
• Press the FINISH key to complete the calibration. Note: Many more setup functions are available beyond the minimum parameters discussed here. Refer to the ND 1300 User Guide for detailed instructions.

Setup Operation Setup for the CNC option Motor direction and PID loop parameters must be configured prior to using the CNC option for the first time, and anytime changes are made to the motors or encoders. Caution: CNC parameters must be configured carefully by qualified personnel. Run away motors resulting from configuration errors can cause serious equipment damage and severe personal injury. Refer to the ND 1300 User Guide for detailed instructions. Single edge: Crosshair with small circle at the center for edge detection. Single points can be probed manually or automatically. Multiple edge: Crosshair with two small concentric circles at the center for edge detection. Multiple points can be probed automatically. Using the multiple edge probe, once the points required to determine the feature type are probed, a circle and arrow will be displayed. Move the stage to position the arrow in the circle and press the ENTER key to complete probing. Preparing to measure

1. Power up the ND 1300

• Check connections to the ND 1300.
• Press the POWER SWITCH to power the ND 1300. The DRO screen will be displayed after system initialization.

2. Find machine zero (optional)

Move the stage to cross reference marks or find hard stops if your system was set up to establish machine zero at startup. Note: A repeatable machine zero is required when SLEC or NLEC error correction is used. Refer to the User’s Guide for detailed information.

3. Select a unit of measure

Touch the UNIT OF MEASURE icon to toggle between inches and mm. Note: Touching the crosshairs on the screen also displays probe configuration tools. Refer to the ND 1300 User Guide for details. Probing with video Feature points can be probed manually or automatically:

1. Manual probing

• Position the feature point under the probe and press the ENTER key.
• When all points have been probed, press the FINISH key.

2. Automatic probing

• Touch the AUTO-ENTER function on the video screen to toggle automatic probing on. Video probe option Part features can be probed using crosshair, offset crosshair, single edge and multiple edge video probes. Touch the crosshairs on the video screen to select a probe. Crosshair: Single points can be probed manually or automatically. Offset crosshair: Crosshair lines include 3 pixel offsets for improved visibility on certain part features. Single points can be probed manually or automatically.

• Position the feature point under the probe. After a brief delay, the point will be entered automatically.
• Crosshair and single edge probes: When all points have been probed, press the FINISH key.
• Multiple edge probe: Probe until a green arrow and circle appear. Move the green arrow into the circle and press the ENTER key. Edge detection probe option Part features can be probed using manual crosshairs, automatic crosshairs, manual edge detection or automatic edge detection. Touch the PROBE ICON to display the probe choices shown below. Probing with edge detection Feature points can be probed manually or automatically: Crosshair: Position the crosshairs over the desired location and press the ENTER key. Automatic crosshair: Move the stage to position the crosshairs over the desired location. After a short delay, the point will be entered. Manual edge detection: Move the stage to move the edge detector across the desired dark to light transition and then press the ENTER key. Automatic edge detection: Move the stage to move the edge detector across the desired dark to light transition. The point will be entered. Leveling and aligning the part Perform level and skew alignments to eliminate measurement errors resulting from misaligned parts.

1. Align the part on the stage

Align the reference edge of the part to a measurement axis. Operation

2. Level the part

• Touch the MEASURE tab to display the measure icons, and then touch the blue SKEW/LEVEL icon to display the SKEW and LEVEL icons.

• Touch the LEVEL icon, probe a minimum of 3 points on the desired part reference-plane surface and then press the FINISH key. Measuring features Features are measured by touching a feature icon or the MEASURE MAGIC icon in the MEASURE tab, probing points and then pressing the ENTER and FINISH keys.

1. Measure a point

Touch the POINT icon and probe a point.

2. Measure a line

Touch the LINE icon and probe a minimum of 2 points.

3. Measure a circle

Touch the CIRCLE icon and probe a minimum of 3 points in any order around the circumference.

3. Perform a skew alignment

• Touch the MEASURE tab to display the measure icons, and then touch the SKEW/LEVEL icon
• Touch the SKEW icon, probe a minimum of 2 points on the reference edge and then press the FINISH key. Creating a zero datum
• Probe, construct or create a reference point.
• Press the DRO button to display the DRO screen.
• Press the ZERO buttons for each axis on the DRO screen.

7. Measure a distance

Touch the DISTANCE icon and probe 1 point on each end of the distance.

8. Use Measure Magic

Touch the MEASURE MAGIC icon and probe points on a feature. The feature type will be determined based on the pattern and sequence of point probing. Creating Features Features are created by selecting the feature type to be created, entering the required feature data and then pressing the FINISH key.

1. Specify the feature type

Touch the MEASURE tab and then touch a measure icon to specify the type of feature to be created.

4. Measure an arc

Touch the CIRCLE icon once to display the ARC icon, then touch the ARC icon and probe a minimum of 3 points in sequence from beginning to end of the arc.

5. Measure a slot

Touch the SLOT icon and probe 5 points in the following sequence:

• Two points on a long side
• One point in the closest end
• One point in the center of the second long side
• Last point on the remaining end Points can be probed in sequence in either direction.

6. Measure an angle

Touch the ANGLE icon and probe a minimum of 2 points on each of the two legs. Press the FINISH key after each leg.

2. Enter the feature data

Touch the ENTER DATA icon and then enter data into fields shown on the screen.

3. Complete the creation

Press the FINISH key to complete the feature creation. The new created feature will be shown in the feature list. Constructing Features Features are constructed by selecting the feature type to be constructed, selecting the parent features and then pressing the FINISH key.

1. Specify the feature type

Touch the MEASURE tab and then touch a measure icon to specify the type of feature to be constructed.

2. Select the parent features

Touch the desired parent features in the feature list. Check marks will be shown near the parent features.

3. Complete the construction

Press the FINISH key to complete the construction. The new constructed feature will be shown in the feature list.

Operation Viewing measurement data Probed data points with form errors are viewed by selecting a feature in the feature list and touching the VIEW button.

1. Select a feature

Touch the desired feature in the feature list.

2. Press the VIEW button

Form errors are displayed as lines extending from data points to the feature. The two greatest form errors are shown in red. Applying Tolerances Tolerances are applied by selecting a feature, touching the TOL button, selecting a tolerance type and entering tolerance data. Note: Programs can also be copied and edited. Refer to the User’s Guide for detailed information.

1. Recording a program

• Touch the PROGRAM tab.

• Touch the round red RECORD icon.
• Enter a program name and press the FINISH key to begin recording.
• Perform part alignment, measurement and other steps as usual. Program recording is indicated by a red program tab.
• To end recording, press the PROGRAM tab and then press the square black STOP icon. The new program will be stored.

1. Select a feature

Touch the desired feature in the feature list.

2. Press the TOL button

Tolerance types are displayed at the bottom of the screen as tolerance icons.

3. Select a tolerance

Touch a tolerance icon to select the desired tolerance type and then touch the word TOLERANCE at the top left corner of the screen to select a specific tolerance.

4. Enter tolerance data

Enter NOMINAL and TOLERANCE data into data fields provided in the tolerance screen.

5. View the result

Green squares near features in the feature list indicate passed tolerances. Red squares and outlined characters on the DRO screen indicate failed tolerances. Programming Programs are recorded sequences of measurement and other operator activities stored by the ND 1300 to be played back later when inspecting identical parts. This guide discusses recording, running, saving, loading and deleting programs.

• Press the FINISH key to end the programming session and return to the DRO.

2. Running a program

• Touch the PROGRAM tab.
• Touch a program name.
• Press the black triangular RUN icon. The feature type and points probed will be displayed as points are probed.
• After establishing a datum, press the VIEW button to see point targeting while points are probed.
• The program will stop automatically when all program steps have been played. A message box will be displayed.
• Touch the message box to end the programming session and return to the DRO. Saving programs Programs can be saved to a USB drive.
• Plug an empty USB drive into the USB port on the side of the ND 1300.
• Touch the PROGRAM tab and touch the program name.
• Touch the COPY PROGRAM icon.
• Press the FINISH key to return to the DRO. Loading programs Programs can be loaded from a USB drive.
• Plug the USB drive into the USB port on the side of the ND 1300.
• Touch the C: DRIVE icon to change drives. The A: (USB) DRIVE icon and list of programs stored on the USB drive will be shown,
• Touch the desired program name in the list and then touch the LOAD PROGRAM icon. The highlighted program will be loaded to the local (C:) drive.
• Touch the A: DRIVE icon. The C: DRIVE will be shown with the loaded program in the C: DRIVE program list. The loaded program can now be selected and run.

3. Deleting a program

• Touch the PROGRAM tab.
• Touch a program name.
• Press the CANCEL key. The program will be deleted. Note: Use caution when deleting programs, and store a backup of the program first. Deleted programs cannot be restored.
• Press the FINISH key to end the programming session and return to the DRO. Reporting Results Reports of results can be sent to a USB printer, USB flash drive or a PC. The report type and destination are specified in the PRINT setup screen. Note: Refer to the ND 1300 user guide on our web site at: www.heidenhain.de for details.
• Press the SEND key to report results. Coaxiale video-ingang van NTSC- of PAL-camera's. 10 Y/C-video-ingang van NTSC- of PAL-camera's.

Zhongwen (zh_TW) 詳細的描述及最新的文件版本, 請瀏覽www.heidenhain.de Zhongwen (zh_CN) 关于详细描述和最新版文档，请查阅www.heidenhain.de

X Motor GND Y Motor GND Z Motor GND Y Joystick

Joystick +12 V TTL IN

X Motor Out Y Motor Out Z Motor Out X Joystick

SHIELD Motor GND Joystick GND Joystick +5 V TTL IN

Positioner +5 V Positioner GND Case GND Motor Amp TTL Output Inhibit

Lamp Out 1 Lamp Enable 1 Lamp Out 2 Lamp Enable 2 Lamp Out 3 Lamp Enable 3 Lamp Out 4 Lamp Enable 4

Audio Out Signal GND

Data (-) Data (+) Data GND Machinebanks` Corporation Quezon City, Philippines 1113 E-mail: info@machinebanks.com HEIDENHAIN (G.B.) Limited Burgess Hill RH15 9RD, United Kingdom www.heidenhain.co.uk

FCR Motion Technology Pty. Ltd Laverton North 3026, Australia E-mail: vicsales@fcrmotion.com

HEIDENHAIN ITALIANA S.r.l. 20128 Milano, Italy www.heidenhain.it

AMS Co. Ltd HCM City, Vietnam E-mail: davidgoh@amsvn.com MAFEMA SALES SERVICES C.C. Midrand 1685, South Africa www.heidenhain.co.za 690 341-92 · Ver02 · 1 · 7/2010 · Printed in USA