DC910KL - Power tool DEWALT - Free user manual and instructions

USER MANUAL DC910KL DEWALT

BOHRSCHRAUBER DC901/DC910

Congratulations! You have chosen a DEWALT tool. Years of experience, thorough product development and innovation make DEWALT one of the most reliable pariners for professional power tool users. Technical data The declared vibration emission value may also be used in a preliminary assessment of exposure.

WARNING: The vibration emission

value during actual use of the power tool can aiffer from the declared value depending on the ways in which the tool is used. This could lead to a significant underestimate of exposure when the tool Le ; Es Een is used regulan in such a way. otage ke An estimation of the level of exposure to vibration Max. power output ll 750 650 experienced during a given period of work should also No-oad speed take into account the times when the tool is switched st gear min 0-400 0-400 off and when it is running ide in addition to the trigger 2nd gear mini 0-1200 0-1200 time. Srd gear min 0- 0-1600 This may significantiy reduce the exposure level over impact the total working period. st gear min' 0-6800 0-6,800 2nd gear min 0-20400 0-20400 Batter/pack DE360 DE9280 Srd gear min 0-27,200 0-27200 Voage Ve E 2 Fax torque im æ æ Capacity Li] 22 22 Chuck capacty mm E E Wet mn T0 022 Maximum driing capacity in steelwwood/masonry mm 653/6 65/13/16 Charger DE9000 Weight quithout battery pack Kg 20 TS Mains voltage Ve 230 Approx charging me Tin EI) La (Sound pressure) En 96 ga Weight k 09 Ka (sound pressure Fes uncertainty 1) dB) 30 30 Europe 730 V TS FD Amperes, mains Lu (acoustic power) dB(A) 107 105 UK. & Ireland 230 V to0is 13 Amperes, in plugs Ka (acoustic power uncertaint) K CORRE 30 Definitions: Safety Guidelines The definitions below describe the level of severity for Vibration total values {rx vector sum) determined each signal word. Please read the manual and pay according t EN 60745: attention to these symbols. Vibration emission value a, DANGER: Indicates an imminent}y Driling into concrets , hazardous situation which, if not avoidedl, aD = m/s 137 137 will result in death or serious injury. Uncertainty K= m/s 55 55 WARNING: Indicates a potentially Vibration emission value à, hazardous situation which, if not avoideal Drling into metal could result in death or serious injury. a - ms <25 <2S CAUTION: Indicates a potential Uncerainty K = m/s? 15 15 hazardous situation which, i not avoideal The declared vibration emission value has been measured in accordance with a standard test method and may be used for comparing one tool with another. may result in minor or moderate injury. CAUTION: Used without the safety alert symbol indicates a potential} hazardous situation which, if not avoidea, may resuit in property damage.

ENGLISH EC-Declaration of conformity

DC901/DC910 DEWALT declares that these products described under “technical data” have been designed in compliance with: 98/37/EEC (until Dec. 28, 2009), 2004/108/EC, 2006/42/EC (from Dec. 29, 2009), 2006/95/EC, EN 55014-1, EN 55014-2, EN 60745-1, EN 60745-2-6 For more information, please contact DEWALT at the following address or refer to the back of the manual The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DEWALT. faire Horst Grossmann Vice President Engineering and Product Development DEWALT, Richard-Kiinger-StraBe 11, D-65510, ldstein, Germany 20-09-2007

WARNING: To reduce the risk of injury,

read the instruction manual. General Power Tool Safety Warnings WARNING! Read all safety warnings and instructions. Faire to folow the wamings and instructions may result in electric shock, fe and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE. The term “power tool” in the wamings refers to your mains-operated (corded) power tool or battery- operated (cordiess) power tool.

2) Keep work area clean and well lit. Cluttered

or dark areas invite accidents. b} Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c)_ Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) ELECTRICAL SAFETY

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets wil reduce risk of electric: shock. b} Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if our body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d_ Do not abuse the cord. Never use the cord for canying, pulling or unplugging the power tool. Keep cord away from heat, oil, Sharp edges or moving parts. Damagea or entangled cords increase the risk of electric shock. €) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. 9 Woperating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

&) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. À moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injures.

Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. Remove any adjusting key or wrench before turning the power tool on. À wrench or a key left attached to a rotating part of the power tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. Dress properiy. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust- related hazards.

Do not force the power tool. Use the correct power tool for your application. The correct power tool wil do the job better and safer at the rate for which it was designed. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentaly. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less Ikely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc., in accordance with these instructions taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Recharge only with the charger specified by the manufacturer. À charger that is suitable for one type of battery pack may create a risk of fe when used with another battery pack. b) Use power tools only with specifically

designated battery packs. Use of any other battery packs may create a risk of injury and fire. When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause bus or a fire. d_ Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause imitation or burns.

Additional Spe Have your power tool serviced by a qualified repair person using only identical replacement parts. This wil ensure that the safety of the power tool is maintained. c Safety Rules Drill/Driver/Hammerdrill Safety Warnings Wear ear protectors with impact drills. Exposure to noise can cause hearing loss. Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Cutting accessory contacting a “ive” wire may make exposed metal parts of the tool ‘ive” and shock the operator: Use auxiliary handles supplied with the tool. Loss of control can cause personal injury. Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control

ENGLISH Wear ear protectors when hammering for extended periods of time. Prolonged exposure to high intensity noise can cause hearing loss. Temporary hearing loss or serious ear drum damage may result from high sound levels generated by hammerdrling. Wear safety goggles or other eye protection. Hammering and diling operations cause chips to fl. Fing particles can cause permanent eye damage. Hammer bits and tools get hot during operation. Wear gloves when touching them. Additional safety instructions for battery packs and chargers + Make sure that the battery pack is dry and clean before inserting it into the charger. + Never carry the charger by its cord. Never pull the cord to disconnect from the socket. Keep the cord away from heat, oil and sharp edges. Have any damaged or defective cords replaced by an authorised DEWALT repair agent. Never attempt any repairs yourself. Do not expose the charger to damp or wet conditions. Do not attempt to charge wet battery packs. Never attempt to open a battery pack for any reason. Charge only battery packs with the ratings as specified in this manual. Do not attempt to charge non-rechargeable batteries. + Always follow the instructions in the back of this: manual for battery pack disposal. + When not in use, chargers and battery packs must be stored in a dry place and locked up securely, out of reach of children: Transporting DEWALT Li-lon battery packs comply with the necessary testing requirements under the UN Manual of Tests and Criteria (ST/SG/AC.10/11/Rev.3 Part Il, Subsection 38.3) as referenced in the UN Recommendations on the Transport of Dangerous Goods. -_ The battery packs have effective protection against internal overpressure and short-ciruiting. - Appropriate measures have been provided for prevention of forced rupture and dangerous reverse current. = The equivalent lithium content is below the relevant limit value. DEWALT Li-lon battery packs are exempted from national and international regulations applicable to dangerous goods. However, these regulations become relevant when transporting several battery packs together. + Make sure that battery packs are packed according to the dangerous goods regulations as mentioned above to prevent short-circuiting. Labels on tool The following pictograms are shown on the tool: Date Code Position Date Code, which also includes the year of manufacture, is printed into the housing surface that forms the mounting joint between tool and battery! Example: 2007 XX XX Year of Manufacture Labels on charger and battery pack In addition to the pictographs used in this manual, the labels on the charger and the battery pack show the following pictographs: Read instruction manual before use. Do not expose to water. Do not probe with conductive objects. Do not charge damaged battery packs Do not use damaged chargers Charge only between 4 °C and 40 °C. Have defective corde replaced immediatel,. Charger problem Battery problem Discard the battery pack with due care for the environment. Do not incinerate the battery pack

ENGLISH Charge only with dedicated DEWALT chargers DEso00 See technical data for charging time. Package contents The package contains: 1 Cordless midhandle driver/drill 1 Side handle 1 Battery pack (DC901K/DC910K) 2 Battery packs (DC901KL/DC910KL) 1 Charger 1 Kitbox (K-models only) 1 Instruction manual 1 Exploded drawing NOTE: Battery packs and chargers are not included with N-models. + Check for damage to the tool, parts or accessories which may have occurred during transport. + Take the time to thoroughly read and understand this manual prior to operation. Description (fig. A)

WARNING: Never modify the power tool

or any part of it. Damage or personal injury could result. INTENDED USE Your dril/diver has been designed for professional professional driling, percussion driling and screwdriving applications. DO NOT use under humid conditions or in presence of flammable liquids or gases. These dril/drivers are professional power tools. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool. 1 Variable speed switch 2 Forward/reverse slider 3 Keyless chuck/auto spindie lock 4 Torque adjustment collar 5 Mode selector 6 Three-gear selector 7 Bit holder 8 Grip 9 Side handie 10 Battery pack Charger Your DE9000 charger accepts DEWALT Li-lon battery packs of 36 V (DE9360) and 28 V (DE9280) at 2.2 Ah. 10 Battery pack 11 Release button 12 Charger 18 Charging indicators (red) Auto-spindle lock The auto-spindle lock is engaged when the transmission is stationary. The chuck sieeve can easily be turned with one hand while the other supports the unit. Electrical safety The electric motor has been designed for one voltage only. Always check that the battery pack voltage corresponds to the voltage on the rating plate. Also make sure that the voltage of your charger corresponds to that of your mains. Your DEWALT charger is double insulated O in accordance with EN 60335. Ifthe supply cord is damage, it must be replaced by a special prepared cord available through the DEWALT service organization. Mains plug replacement (U.K. & Ireland only) + Should your mains plug need replacing and you are competent to do this, proceed as instructed below. If you are in doubt, contact an authorized DEWALT repair agent or a qualified electrician Disconnect the plug from the supply. Cut off the plug and dispose of it safely; a plug with bared copper conductors is dangerous if engaged in a live socket outlet. Onty fit 13 Amperes BS1868A approved plugs fitted with the correctly rated fuse (1). The cable wire colours, or a letter, will be marked at the connection points of most good quality plugs. Attach the wires to their respective points in the plug (see below). Brown is for Live (L) (2) and Blue is for Neutral (N) (4). Before replacing the top cover of the mains plug ensure that the cable restraint (3) is holding the outer sheath of the cable firmly and that the two leads are correctly fixed at the terminal screws.

Never connect the live (L) or neutral (N) wires to the earth pin marked E or L

Using an extension cable An extension cord should not be used unless absolutely necessary. Use an approved extension cable suitable for the power input of your charger {see technical data). The minimum conductor size is 1 mm; the maximum length is 80 m. When using a cable reel, always unwind the cable completely. Assembly and adjustment

WARNING: Prior to assembly and

adjustment, always remove the battery pack.

WARNING: Always switch off the tool

before inserting or removing the battery pack.

WARNING: Use only DEWALT battery

packs and chargers. E EE Fitting and removing the battery pack (fig. A) + To fit the battery pack (10), line it up with the receptacle on the tool. Slide the battery pack into the receptacle and push until the battery snaps into place. + To remove the battery pack, push the release button (11) while at the same time pulling the battery pack out of the receptacle. Charging the battery pack (fig. À & B) Always check the mains prior to charging the battery pack. Ifthe mains is functioning but the battery pack does not charge, take your charger to an authorized DEWALT repair agent. Whilst charging, the charger and the battery pack may become warm to touch This is a normal condition and does not indicate a problem

+ To charge the battery pack (10), insert it into the charger (12) as shown and plug in the charger. Be sure that the battery pack is fully seated in the charger. The red charging indicators (13) will link according to the state of charge of the battery pack When finished charging, the indicators are all on. The charger automatically switches to equalise mode. The battery pack can be removed at any time or left in the connected charger indefinitel. The red charging indicators flash rapidiy to indicate a charging problem. Reinsert the battery pack or try a new one. Ifthe new pack also refuses to charge, have your charger tested by an authorized DEWALT repair agent. The red charging indicators flash rapidiy with one short blink followed by a long blink to indicate a problem with the charger. Return the charger to an authorized DEWALT repair agent. When plugged into power sources such as generators or sources that convert DC to AC, the red charging indicators (18) may flash together with two fast blinks followed by à pause. This indicates a temporary problem of the power source. The charger will automatically switch back to normal operation. CAUTION: Do not charge the battery pack at ambient temperatures < 4 °C or > 40 °C. Recommended charging temperature: approx. 24 °C Charging process (fig. B) Refer the table below for the state of charge of the battery pack. State of charge Fight Dinking <8% Fight Dlinking, + Hght on 33-66% Fight blinking, 2 ights on 66-29% Slights on 100% Automatic refresh The automatic refresh mode will equalize or balance the individual cells in the battery pack at its peak capacity. Battery packs should be refreshed weekly or whenever the pack no longer delivers the same amount of work

ENGLISH To refresh your battery pack, place the battery in the charger as usual. Leave the battery pack for at least 8 hours in the charger. Hot/Cold Pack Delay When the charger detects a battery that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery has: reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery life. Deep discharge protection The battery pack is protected against deep discharging when it is used in the tool Inserting and removing bits (fig. À & C) + Open the chuck by turning the sleeve (15) counterclockwise and insert the bit shank. + Place the bit in the chuck as far as it will go and lift slightiy before tightening + Tighten firmly by turning the sleeve clockwise. + To remove the bit, proceed in reverse order. Selecting the operating mode (fig. D) The tool can be used in the following operating modes: = Screwdriving - Rotary driling: for steel, wood and plastics - Percussion driling: for masonry + To select the screwdriving mode, align the collar (5) with the symbol (16) on the housing. + To select the rotary driling mode, align the collar (5) with the symbol (17) on the housing. + To select the percussion driling mode, first select the rotary diling mode and then align the symbol on the collar (4) with the indicator (18) on the collar (5)

WARNING: Do not select the operating

mode when the tool is running. Adjusting the torque (fig. D) The collar of this tool has a wide range of positions for the adjustment of the torque to suit the size of the screw and the workpiece material. For torque adjustment, refer to the section "Screwdriving”. + Select the torque by aligning the symbol or number on the collar (4) with the indicator (18) on the collar (5). Forward/reverse slider (fig. E) + To select forward or reverse rotation, use the fonward/reverse slider (2) as shoun (see arrows on tool).

WARNING: Always wait until the motor

has come to a complete standstil before changing the direction of rotation. Three-gear selector (fig. F) Your tool is fitted with a three-gear selector (6) to vary the speed/orque ratio. 1 low speed/high torque 2 medium speed/medium torque 8 high speed/low torque For speed rates, refer to the technical data. + Do not change gears at full speed or during use. Instructions for use

+ AWays observe the safety instructions and applicable regulations. Be aware of the location of pipework and wiing. Appiy only a gentle pressure to the tool Excessive force does not speed up driling but decreases tool performance and may shorten tool life. Prior to operation: + Make sure your battery pack is (fully) charged. + Make sure the battery pack is properly seated + Insert the appropriate bit. + Mark the spot where the hole is to be drled. Switching on and off (fig. À & E) + To run the tool, press the variable speed switch {1). The pressure exerted on the variable speed switch determines the tool speed. + To stop the tool, release the switch + To lock the tool in the off position, move the fonward/reverse slider (2) to the central position Screwdriving (fig. A) + Select the driling mode using the collar (5) + Select forward or reverse rotation using the slider (2). + Set the collar (4) to position 1 and begin screwdhiving (ow torque). + Ifthe clutch ratchets too soon, adjust the collar to increase the torque as required.

ENGLISH Drilling (fig. A) + Select the driling mode using the collar (5). + Select forward rotation using the slider (2). Drilling in metal + Use a cutting lubricant when driling metals. The exceptions are cast iron and brass which should be drilled dry. Drilling in wood + Use the appropriate type of drl bit. Gonsult your dealer for further information on the appropriate accessories. Maintenance Your DEWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning. HO] Lubrication Your power tool requires no additional lubrication. Cleaning

+ Unplug the charger before cleaning the housing with a soft cloth. + Remove the battery pack before cleaning your power tool. + Keep the ventilation slots clear and regularly clean the housing with a soft cloth Optional accessories

WARNING: Since accessories, other

VAN than those offered by DEWALT, have not been tested with this product, use of such accessories with his tool could be hazardous. To reduce the risk of injury, only DEWALT, recommended accessories should be used with this product Consuit your dealer for further information on the appropriate accessories. Protecting the environment

Separate collection. This product must not be disposed of with normal household waste. Should you find one day that your DEWALT product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection. Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials: Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retaller when you purchase a new product. DEWALT provides a facility for the collection and recycling of DEWALT products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf. You can check the location of your nearest authorised repair agent by contacting your local DEWALT office at the address indicated in this manual. Alternatively, a list of authorised DEWALT repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com

[ON Battery pack The long life battery pack must be recharged when it fails to produce suffcient power on jobs which were easily done before. At the end of its technical life, discard it with due care for our environment: + Run the battery pack down completely, then remove it from the tool.

ENGLISH + Lion cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed of properly. GUARANTEE

+ 30 DAY NO RISK SATISFACTION GUARANTEE +

If you are not completely satisfied with the performance of your DEWALT tool, simply return it within 80 days, complete as purchased, to the point of purchase, for a full refund or exchange. Proof of purchase must be produced

+ ONE YEAR FREE SERVICE CONTRACT +

If you need maintenance or service for your DEWALT tool, in the 12 months following purchase, it will be undertaken free of charge at an authorized DEWALT repair agent. Proof of purchase must be produced. Includes labour and spare parts for Power Tools. Excludes accessories.

+ ONE YEAR FULL WARRANTY +

If your DEWALT product becomes defective due to faulty materials or workmanship within 12 months from the date of purchase, we guarantee to replace all defective parts free of Charge or, at our discretion, replace the unit free of charge provided that The product has not been misused. Repairs have not been attempted by unauthorized persons. Proof of purchase date is produced. This guarantee is offered as an extra benefit and is additional to consumers statutory rights. For the location of your nearest authorized DEWALT repair agent, please use the appropriate telephone number on the back of this manual. Alematively, à list of authorized DEWALT repair agents and full details on our after-sales service are available on the Internet at www.2helpU. com