DC308KL - Jigsaw DEWALT - Free user manual and instructions

USER MANUAL DC308KL DEWALT

ENGLISH CORDLESS JIGSAW DC308 Congratulations! You have chosen a DEWALT tool. Years of experience, thorough product development and innovation make DEWALT one of the most reliable partners for professional power tool users. Technical data VDC 36 Max. power output W 550 min-1 0 - 2,700 No-load speed Stroke length mm 26 Cutting depth in: - wood mm 130 - aluminium mm 25 - steel mm 10 Bevel angle adjustment (l/r) Weight (without battery pack) Battery pack

Denotes risk of electric shock. Fire hazard. EC-Declaration of conformity DC308 Voltage

DC308 DEWALT declares that these power tools have been designed in compliance with: 98/37/EC, 89/336/EEC, 73/23/EEC, 86/188/EEC, 2002/95/EC, EN 60745-1, EN 60745-2-11, EN 60335, EN 55014-2, EN 55014-1, EN 61000-3-2 & EN 61000-3-3. For more information, please contact DEWALT at the address below, or refer to the back of the manual. DC308 LpA (sound pressure) dB(A) 90.2 LWA (acoustic power) dB(A) 101.2 Weighted RMS acceleration value KpA (sound pressure uncertainty) dB(A) 2.8 KWA (acoustic power uncertainty) dB(A) 2.8 Director Engineering and Product Development Horst Großmann Fuses: Europe 230 V tools 10 Amperes, mains U.K. & Ireland 230 V tools 13 Amperes, in plugs The following symbols are used throughout this manual:

Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual. m/s2 10.01 DEWALT, Richard-Klinger-Straße 11 D-65510, Idstein, Germany ENGLISH Safety instructions General power tool safety warnings

Warning! Read all safety warnings and all instructions. Failure to follow the warnings and instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. 1 Work area safety a Keep work area clean and well lit. Cluttered or dark areas invite accidents. b Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2 Electrical safety a Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. 3 Personal safety a Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. d Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 4 Power tool use and care a Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 5 Battery tool use and care a Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power tools that have the switch on invites accidents. b Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. c Use power tools only with specifically designated battery packs.

Use of any other battery packs may create a risk of injury and fire. d When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. e Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. 6 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Additional safety instructions for battery packs and chargers ● Make sure that the battery pack is dry and clean before inserting it into the charger. ● Never carry the charger by its cord. Never pull the cord to disconnect from the socket. Keep the cord away from heat, oil and sharp edges. ● Have any damaged or defective cords replaced by an authorised DEWALT repair agent. Never attempt any repairs yourself. ● Do not expose the charger to damp or wet conditions. ● Do not attempt to charge wet battery packs. ● Never attempt to open a battery pack for any reason. ● Charge only battery packs with the ratings as specified in this manual. Do not attempt to charge non-rechargeable batteries. ● Always follow the instructions in the back of this manual for battery pack disposal. ● When not in use, chargers and battery packs must be stored in a dry place and locked up securely, out of reach of children. ENGLISH Transporting DEWALT Li-Ion battery packs comply with the necessary testing requirements under the UN Manual of Tests and Criteria (ST/SG/AC.10/11/ Rev.3 Part III, Subsection 38.3) as referenced in the UN Recommendations on the Transport of Dangerous Goods. – The battery packs have effective protection against internal overpressure and short-ciruiting. – Appropriate measures have been provided for prevention of forced rupture and dangerous reverse current. – The equivalent lithium content is below the relevant limit value. DEWALT Li-Ion battery packs are exempted from national and international regulations applicable to dangerous goods. However, these regulations become relevant when transporting several battery packs together. ● Make sure that battery packs are packed according to the dangerous goods regulations as mentioned above to prevent short-circuiting. Labels on charger and battery pack In addition to the pictographs used in this manual, the labels on the charger and the battery pack show the following pictographs:

Read instruction manual before use See technical data for charging time Do not expose to water Do not probe with conductive objects Do not charge damaged battery packs Do not use damaged chargers Charge only between 4 °C and 40 °C

Have defective cords replaced immediately Charger problem Battery problem Discard the battery pack with due care for the environment Do not incinerate the battery pack Charge only with dedicated DEWALT chargers Package contents The package contains: 1 Cordless jigsaw 1 Saw blade set 1 Anti-splinter shoe insert 1 Anti-scratch shoe cover 1 Dust extraction shroud 1 Dust extraction adapter 1 Battery pack (DC308K) 2 Battery packs (DC308KL) 1 Charger 1 Kitbox (K-models only) 1 Instruction manual 1 Exploded drawing Note: Battery packs and chargers are not included with N-models. ● Check for damage to the tool, parts or accessories which may have occurred during transport. ● Take the time to thoroughly read and understand this manual prior to operation. Description (fig. A) Your jigsaw DC308 has been designed for professional cutting of wood, steel, aluminium, plastic and ceramic material. 1 Variable speed switch 2 Safety lock 3 Sawdust blower control 4 Blade latch 5 Finger guard 6 Blade holder

Guide roller Shoe Pendulum stroke selector Shoe lever Battery pack Charger Your DE9000 charger charger accepts DEWALT Li-Ion battery packs of 36 V at 2.2 Ah (DE9360). 11 Battery pack 12 Release button 13 Charger 14 Charging indicators (red) Electrical safety The electric motor has been designed for one voltage only. Always check that the battery pack voltage corresponds to the voltage on the rating plate. Also make sure that the voltage of your charger corresponds to that of your mains.

Never use a light socket. Never connect the live (L) or neutral (N) wires to the earth pin marked E or . Using an extension cable An extension cord should not be used unless absolutely necessary. Use an approved extension cable suitable for the power input of your charger (see technical data). The minimum conductor size is 1 mm2; the maximum length is 30 m. Assembly and adjustment Your DEWALT charger is double insulated in accordance with EN 60335. Mains plug replacement (U.K. & Ireland only) ● Should your mains plug need replacing and you are competent to do this, proceed as instructed below. If you are in doubt, contact an authorized DEWALT repair agent or a qualified electrician. ● Disconnect the plug from the supply. ● Cut off the plug and dispose of it safely; a plug with bared copper conductors is dangerous if engaged in a live socket outlet. ● Only fit 13 Amperes BS1363A approved plugs fitted with the correctly rated fuse (1). ● The cable wire colours, or a letter, will be marked at the connection points of most good quality plugs. Attach the wires to their respective points in the plug (see below). Brown is for Live (L) (2) and Blue is for Neutral (N) (4). ● Before replacing the top cover of the mains plug ensure that the cable restraint (3) is holding the outer sheath of the cable firmly and that the two leads are correctly fixed at the terminal screws.

● Prior to assembly and adjustment, always remove the battery pack. ● Always switch off the tool before inserting or removing the battery pack. Use only DEWALT battery packs and chargers. Fitting and removing the battery pack (fig. A) ● To fit the battery pack (11), line it up with the receptacle on the tool. Slide the battery pack into the receptacle and push until the battery snaps into place. ● To remove the battery pack, push the release button (12) while at the same time pulling the battery pack out of the receptacle. Charging the battery pack (fig. A & B) Always check the mains prior to charging the battery pack. If the mains is functioning but the battery pack does not charge, take your charger to an authorized DEWALT repair agent. Whilst charging, the charger and the battery pack may become warm to touch. This is a normal condition and does not indicate a problem. ENGLISH

Do not charge the battery pack at ambient temperatures < 4 °C or > 40 °C. Recommended charging temperature: approx. 24 °C. Automatic refresh

● To charge the battery pack (11), insert it into the charger (13) as shown and plug in the charger. Be sure that the battery pack is fully seated in the charger. The red charging indicators (14) will blink according to the state of charge of the battery pack. ● When finished charging, the indicators are all on. The charger automatically switches to equalise mode. ● The battery pack can be removed at any time or left in the connected charger indefinitely. ● The red charging indicators flash rapidly to indicate a charging problem. Reinsert the battery pack or try a new one. If the new pack also refuses to charge, have your charger tested by an authorized DEWALT repair agent. ● The red charging indicators flash rapidly with one short blink followed by a long blink to indicate a problem with the charger. Return the charger to an authorized DEWALT repair agent. ● When plugged into power sources such as generators or sources that convert DC to AC, the red charging indicators (14) may flash together with two fast blinks followed by a pause. This indicates a temporary problem of the power source. The charger will automatically switch back to normal operation. Charging process (fig. B) Refer the table below for the state of charge of the battery pack. The automatic refresh mode will equalize or balance the individual cells in the battery pack at its peak capacity. Battery packs should be refreshed weekly or whenever the pack no longer delivers the same amount of work. ● To refresh your battery pack, place the battery in the charger as usual. Leave the battery pack for at least 8 hours in the charger. Hot/Cold Pack Delay When the charger detects a battery that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery life. Deep discharge protection The battery pack is protected against deep discharging when it is used in the tool. Fitting and removing a saw blade (fig. C) The tool-free blade exchange system ensures quick and easy changing of saw blades. ● Open the blade holder (6) by fully retracting the blade latch (4). ● Insert the saw blade into the blade holder (6) guiding the back of the blade into the groove of the guide roller (7). ● Release the blade latch (4). ● To remove the saw blade, fully retract the blade latch and pull the blade out of the holder. Saw blades State of charge 1 light blinkling < 33% Blade type Applications 1 light blinkling, 1 light on 33-66% Fine-toothed cutting blade for smooth straight cuts 1 light blinkling, 2 lights on 66-99% Coarse-toothed cutting blade for fast straight cuts 3 lights on 100% Metal cutting blade for ferrous and non-ferrous metals Flush cutting blade1) for finishing off cuts up to a wall or edge.

Not available in all countries.

ENGLISH A wide variety of dedicated saw blades is available as an option.

Always select your saw blade with great care. Setting the bevel angle (fig. D) The adjustable shoe (8) allows cutting of LH and RH bevel angles up to 45°. The bevel scale has preset positions at 0°, 15°, 30° and 45°. ● Release the shoe lever (10). ● Slide the shoe (8) toward the saw blade. ● Tilt the shoe and set the desired bevel angle using the scale. ● Tighten the shoe lever. Setting the pendulum stroke (fig. A) The adjustable pendulum stroke guarantees a perfect cutting stroke for different materials. ● Slide the selector (9) to the desired position referring to the table below. The selector can be manipulated during operation. Pos. Metal Plastics

Fine cuts Setting the sawdust blower (fig. A) The sawdust blower conducts an adjustable stream of air to the saw blade to keep the workpiece clear of sawdust during operation. ● Set the sawdust blower using the lever (3). - Low For working with metals, when using coolants and lubricants and for use with dust extraction. - Intermediate For working with wood and similar materials in low speed. - High For working with wood and similar materials in high speed.

Mounting the plastic anti-scratch shoe cover (fig. E) The anti-scratch shoe cover (16) reduces damage to the surface of (sensitive) workpieces. ● Click the cover onto the shoe as shown. Mounting and removing the anti-splinter shoe insert (fig. F1 & F2) The anti-splinter shoe insert (17) which fits close to the saw blade reduces splintering of the workpiece. The insert can be mounted both into the shoe and the shoe cover. ● Hold the insert (17) in the orientation as shown. ● To mount the insert into the shoe (8): – Slide the edges (18) into the grooves (19). – Slide the insert back into position against the shoe. ● To mount the insert into the cover (16): – Slide the edges (18) behind the ribs (20). – Push the front end of the insert towards the cover. The insert snaps into place. ● To remove the anti-splinter shoe insert do the above process in reverse order. Dust extraction (fig. G) The dust extraction adaptor (21) in combination with the dust extraction shroud (22) helps extracting the dust from the workpiece surface, when connected to a suitable dust extraction system. ● Place the dust extraction shroud (22) onto the finger guard (5) until it clicks in place. ● Fit the dust extraction adaptor (21) to the tool as shown. ● Connect the hose of a suitable dust extraction system to the adaptor.

Inhalation of dust developed when sawing wood presents a serious health hazard. Always connect a dust extraction system designed in compliance with the applicable directives regarding dust emission. Preferably wear a dust mask. Do not use a dust extraction system without proper spark protection when sawing metal. ENGLISH Instructions for use

● Always observe the safety instructions and applicable regulations. ● Make sure your workpiece is well secured. Remove nails, screws and other fasteners that may damage the blade. ● Check that there is sufficient space for the blade underneath the workpiece. Do not cut materials that are thicker than the maximum cutting depth. ● Use sharp saw blades only. Damaged or bent saw blades must be removed immediately. ● Do not use the tool for sawing pipes or tubes. ● Never run your tool without a saw blade. ● For optimal results, move the tool smoothly and constantly over the workpiece. Do not exert lateral pressure on the saw blade. Keep the shoe flat on the workpiece. When sawing curves, circles or other round shapes, push the tool gently forward. ● Wait until the tool has come to a standstill before removing the saw blade from the workpiece. After sawing the blade may be very hot. Do not touch. Prior to operation: ● Make sure your battery pack is (fully) charged. ● Make sure the battery pack is properly seated. Switching on and off (fig. H) For safety reasons your tool is equipped with a safety lock. ● To unlock the tool, release the safety lock (2). ● To run the tool, press the variable speed switch (1). The pressure exerted on the variable speed switch determines the tool speed. ● To stop the tool, release the switch. ● To lock the tool in off position, activate the safety lock.

After using the tool for an extended period on low speed settings, run it for approx. 3 minutes on maximum no-load speed. Sawing in wood ● If necessary, draw a cutting line. ● Switch the tool on. ● Hold the tool against the workpiece and follow the line. ● For sawing parallel to the edge of your workpiece, install the parallel fence and guide your jigsaw along the workpiece a shown in figure I. Sawing in wood using a pilot hole ● If necessary, draw a cutting line. ● Drill a hole (ø min. 12 mm) and introduce the saw blade. ● Switch the tool on. ● Follow the line. ● For cutting perfectly round shapes, install the trammel bar and set it to the required radius (fig. J). Sawing up to a projecting edge (fig. K) ● Using a conventional blade, cut up to the projected edge. ● Finish off the cut using a flush cutting blade.

Dust extraction (fig. G) ● When the tool is used indoor for extended periods of time, use a suitable dust extractor designed in compliance with the applicable Directives regarding dust emission. Sawing in metal ● Mount an appropriate saw blade. ● Proceed as described above.

Use a cooling lubricant (cutting oil) to prevent overheating of the saw blade or the workpiece. Optional accessories Consult your dealer for further information on the appropriate accessories. These include: – DE3241 – DE3242 Parallel guide Trammel bar

ENGLISH The following replacement blades are available: – DT2048 Fine toothed cutting blade – DT2075 Coarse toothed cutting blade – DT2160 Metal cutting blade – DT2074 Flush cutting blade1) Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.

DEWALT provides a facility for the collection and recycling of DEWALT products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf. Not available in all countries. Maintenance Your DEWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning. Lubricating the guide roller (fig. C) ● Apply a drop of oil to the guide roller (7) at regular intervals to prevent jamming.

Cleaning ● Unplug the charger before cleaning the housing with a soft cloth. ● Remove the battery pack before cleaning your power tool. ● Keep the ventilation slots clear and regularly clean the housing with a soft cloth. Protecting the environment

Separate collection. This product must not be disposed of with normal household waste. Should you find one day that your DEWALT product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection.

Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials. You can check the location of your nearest authorised repair agent by contacting your local DEWALT office at the address indicated in this manual. Alternatively, a list of authorised DEWALT repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com

Battery pack The long life battery pack must be recharged when it fails to produce sufficient power on jobs which were easily done before. At the end of its technical life, discard it with due care for our environment: ● Run the battery pack down completely, then remove it from the tool. ● Li-Ion cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed of properly. ENGLISH GUARANTEE

● 30 DAY NO RISK SATISFACTION GUARANTEE ●

If you are not completely satisfied with the performance of your DEWALT tool, simply return it within 30 days, complete as purchased, to the point of purchase, for a full refund or exchange. Proof of purchase must be produced.

● ONE YEAR FREE SERVICE CONTRACT ●

If you need maintenance or service for your DEWALT tool, in the 12 months following purchase, it will be undertaken free of charge at an authorized DEWALT repair agent. Proof of purchase must be produced. Includes labour and spare parts for Power Tools. Excludes accessories.

● ONE YEAR FULL WARRANTY ●

If your DEWALT product becomes defective due to faulty materials or workmanship within 12 months from the date of purchase, we guarantee to replace all defective parts free of charge or, at our discretion, replace the unit free of charge provided that: ● The product has not been misused. ● Repairs have not been attempted by unauthorized persons. ● Proof of purchase date is produced. This guarantee is offered as an extra benefit and is additional to consumers statutory rights. For the location of your nearest authorized DEWALT repair agent, please use the appropriate telephone number on the back of this manual. Alternatively, a list of authorized DEWALT repair agents and full details on our after-sales service are available on the Internet at www.2helpU.com.

I TA L I A N O GARANZIA