1050 FME-1 - Power tool KRESS - Free user manual and instructions

USER MANUAL 1050 FME-1 KRESS

made in Germany 35664_b / 1105 × π × 30000 m ---- = 39,75 m ---V = 25 -----------------------------------s

Klemens Müller - Quality & Process Representative - Unterschrift Wolfgang Auch - Technical Director - Unterschrift Original instructions “Milling and grinding motor“ Symbols and abbreviations English 15

1. Symbols and abbreviations

Work area safety The symbols used in these instructions and, if applicable, on the power tool serve to bring your attention to potential dangers when working with this power tool. You must understand the significance of these symbols/notes and comply with them in order to make its use more efficient and safer. Keep work area clean and well lit. Cluttered and dark areas invite to accidents. The safety warnings, notes and symbols are not a substitute for regulation measures for accident prevention. Symbols Especially important note for safety. Always follow this note, otherwise it could result in severe injury. Warning of dangerous electrical voltage Warning of hot surfaces -WARNINGFor a potentially dangerous situation which could lead to physical injury or material damage. -NOTEModification notes and other useful information.

2. Safety rules

General safety instructions for power tools WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite dust or fumes. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. Electrical safety Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. The term "power tool" in warnings refers to your mains-operated (corded) power tool or batteryoperated (cordless) power tool. FME-EN / 1105

16 English Safety rules Personal safety Stay alert, watch what you are doing and use comEN mon sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. If devices are provided for connecting dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. Power tool use and care Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. FME-EN / 1105 Do not use the power tool if the switch does not turn on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. Use the power tool, accessories and tool bits etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. Service Have your power tool serviced by a qualified repair person using only original spare parts. This will ensure that the safety of the power tool is maintained. Machine-specific Safety Warnings Wear hearing protection. The effects of noise can cause loss of hearing capacity. Safety rules Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand. The rated speed of cutting tools must be at least equal to the maximum speed marked on the power tool. Cutting discs or other cutting tools running with overspeed can fly apart and cause injuries. Do not use blunt or damaged router bits. Blunt or damaged router bits cause increased friction, can become jammed and lead to imbalance. Apply the machine to the workpiece only when switched on. Otherwise there is danger of kickback when the cutting tool jams in the workpiece. Never cut over metal objects, nails or screws. The router bit can become damaged and lead to increased vibrations. English 17 To mark the machine, do not drill into the housing. The protective insulation would be bridged. Use stickers. Never use the machine with a damaged cable. Do not touch the damaged cable and pull the mains plug when the cable gets damaged during operation. Damaged cables increase the risk of electric shock. Residual risk. Although this information sheet and the operating manuals for our electrical tools contain extensive instructions on safe working with electrical tools, every electrical tool involves certain residual risks that cannot be completely prevented through safety mechanisms. Therefore, electrical tools must always be operated with the necessary caution. Do not work materials containing asbestos. Asbestos is considered carcinogenic. Take protective measures if there is danger of formation of combustible or explosive dust during operation that can be hazardous to health. Example: Some dusts can be carcinogenic. Wear a dust mask and work with a dust/chip extraction unit, if possible to connect. Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool. During operation, always ensure that the mains and extension cable is to the rear away from the device. This prevents anyone from tripping over the cable while working. Do not carry the machine by the cable. Move the switch to the "OFF" position before removing the plug from the plug socket. When the tool is reconnected to the mains accidental starting of the machine is avoided, thus reducing the risk of accidents. Tools not in use must be locked away safely in a dry place out of the reach of children. FME-EN / 1105 18 English Device description

3. Device description

Read all the warnings and instructions before using the equipment. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

While reading the operating instructions, unfold the graphics page for the machine and leave it open. Device components

Speed governor turning wheel

Locking for mains cable module Illustrated or described accessories are not necessarily included in the scope of delivery Scope of supply See packaging Specified Conditions of Use The fitted milling and grinding motor is designed for milling wood and plastics and for grinding wood, plastic, steel and aluminium. The motor must not be guided by hand without appropriate milling attachments. Requirements for the user The tool must only be operated, maintained and serviced by authorised trained personnel. The personnel must be made aware of the relevant dangers. Technical data Milling and grinding motor Input power Watt Output power Watt Idle speed min-1 Speed for rated load min-1 FME-EN / 1105 530FM

Tool fitting with collet chuck ø

Grinding tool ø, max.

Dimension 240x73 Weight 1,3 Protection class Milling and grinding motor 800FME Input power Watt Output power Watt Idle speed min-1 10.000-29.000 Speed for rated load min-1 Tool fitting with collet chuck ø

Grinding tool ø, max.

Dimension 262x73 Weight 1,4 Protection class Milling and grinding motor 1050FME Input power Watt Output power Watt Idle speed: 1050FME min-1 10.000-29.000 5.000-25.000 1050FME-1 min-1 Speed for rated load min-1 Tool fitting with collet chuck ø

Grinding tool ø, max.

Dimension 289x73 Weight 1,7 Protection class Your power tool is doubly insulated in compliance with EN 60745; there is thus no need for an earth wire. The machine is radio and TV interference-free in accordance with EN 55014-1 and interferenceproof in accordance with EN 55014-2. Noise and Vibration Information Noise levels Measurement values determined according to EN 60 745. Operation English 19 The A-weighted noise level of the device is typically: 78 dB(A) Sound pressure level (LpA) Sound power level (LwA) 89 dB(A) Measurement uncertainty K = 3 dB The noise level can exceed 85 dB(A) during operation. Wear ear protection! Vibration Triaxial vibration emission level determined in accordance with EN 60745. Milling ah m/s² 5,0 Measurement uncertainty K m/s² 1,5 The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. The vibration emission level will vary because of the ways in which a power tool can be used and may increase above the level given in this information sheet. This could lead to underestimation of vibration when the tool is used regularly in such a manner. Note: To be accurate, an estimation of the level of exposure to vibration experienced during a given period of work should also take into account the times when the tool is switched off and when it is running but not actually when doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and accessories, keep the hands warm, organisation of work patterns.

4. Operation

Before carrying out any work on the machine, pull the mains plug. Putting into operation Observe correct main voltage! Before putting into operation, check that the mains voltage and frequency on the identification plate match the details of your mains supply. Connect mains cable module if necessary Mains Cable If the mains cable is damaged while working, pull the mains plug immediately. Fixed power supply Fixed power supply Damaged mains cables must not be used. They must be replaced immediately by an expert technician. Mains cable module Mains cable module with Patent Quick Interlock. Connect the mains cable module 7 to the handle. The plug must snap in. Use the mains cable module 7 only for Kress electric tools. Do not attempt to operate other machines with the module. Damaged mains cable modules must not be used. They must be replaced by a new Kress mains cable module immediately. Push the two unlocking buttons 4 and remove the mains cable module 7 from the handle. Use only an original Kress mains cable module. FME-EN / 1105 20 English Operation Additional function Continuous electronic control (Option) The continuous electronic control keeps the speed almost constant under no-load and under load and ensures uniform performance. Electronic control (Option) In the event of overload or overheating during continuous operation, the speed is automatically reduced until the machine has cooled sufficiently. Soft starter The starting current limitation reduces the starting current. The motor revs up slowly until it reaches the preselected rotational speed. This can extend the service life of the machine. Electronic overload protection With a load that is too high, which therefore implies a risk to the motor, the rotational speed of the milling motor is reduced by the integrated monitoring of the motor. The machine must be released (preferably remove it a short distance from the workpiece) to ensure that you can have full capacity again. Operation The tool runs on for a short time after it is switched off. If there is contact between the tool and the support surface, there is a danger of losing control of the machine. Switching On and Off To switch on the machine, push the On/Off switch 5 forward and press it down at the front to lock on. To switch off the machine, press down the On/Off switch 5 at the rear so that the switch springs back to the off position. Preselect speed (Option) In devices with a setting dial 6, you can select the speed using the setting dial 6 depending on the area of application. FME-EN / 1105

800FME / 1050FME 1050FME-1

10.000 min-1

5.000 min-1

12.600 min

7.700 min-1

17.000 min-1

12.500 min-1

21.000 min

16.500 min-1

25.000 min-1

21.000 min-1

25.000 min-1

29.000 min

Changing the tool Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures prevent accidental start of the power tool. Wear safety gloves for tool changing. The tool insert can become very hot after working for long periods and/or the cutting edges of the tool insert are sharp. Clamping the tools The spindle 3 of the milling and grinding motor is equipped with a precision collet chuck 2 to hold the tools. A spindle lock enables you to tighten and loosen the locknut 1. To clamp the tool, you lock the spindle 3 by pressing the locking button 4. You tighten the locknut 1 using a SW 17 openended spanner. When you unclamp the tool, the spindle 3 in turn is locked. You loosen the locknut 1 by turning the openended spanner. You can remove the tool by continually turning the open-ended spanner. Attention! After you use the insertion tool, perform a test run with an overspeed and make sure that no-one is within reach of the rotating insertion tool. Damaged tools usually break in this test period. Operation English 21 Example: The grinding tool used has a diameter of 25 mm. Operating tips Working with the milling motor Wear protective glasses and hearing protection. When you use a drill stand or a mill/drill unit (possibly with a milling table), you must refer to the notes in the instructions for use provided there. Also note that you must add the alignment fences as far as possible on the milling cutter, the hand deflector (screen) must be set down as tightly as possible on the workpiece surface and, for milling work, you must always use equipment that can guarantee safe use of the tool, for example, alignment fence, auxiliary bearings, automatic feeders or a non-return block for milling work. The feed direction of the tool must always be the opposite of the circulation direction of the milling cutter (counter direction): × π × 30000 m ---- = 39,75 m ---V = 25 -----------------------------------s

The accepted overspeed is not exceeded. Make sure that the grinding tool used is bound with ceramic or resin. the grinding tools are stored in such a way that they are not damaged (cracks in the grinding tool, damaged tool shanks and so on, mean that the user’s life is in danger). before you use new grinding tools, you must carry out a test run for at least 5 minutes without the device being overloaded. -NOTEVery high rotational speeds result in the tools wearing rapidly and consequently in low service lives for the tools! -WARNINGOnly use sharp milling tools that are in good condition! Preferably use our original milling tools. Caution! Always mill in a counter direction! Grinding work If the milling and grinding motor is used as a grinder in manual operation, it is important to ensure that the circumferential speed specified by the tool manufacturer is not exceeded. The peripheral (circumference) speed is calculated as follows: ×π×n V = d--------------------60000 When you use other milling tools, the steady rotational speeds per minute indicated on the manufacturer’s rotating tools must not be exceeded! Routing Procedure Keep your hands away from the cutting area and the cutting disc. Hold the auxiliary handle with your second hand. When both hands hold the machine, they cannot beinjured by the cutting disc. Apply the machine to the workpiece only when switched on. Otherwise there is danger of kickback when the cutting tool jams in the workpiece.

V = Peripheral (circumference) speed ---d = grinding tool ∅ in mm π = 3.14 n = Idling speed of the milling and grinding motor in revolutions/min. FME-EN / 1105 22 English Tools and accessories

5. Tools and accessories

Always wear a dust protection mask when working with the power tool. Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control over the power tool. Permissible grinding tools You can use all grinding tools shown in the illustrated instructions. Observe the permissible speed and circumferential speed specified on the label of the grinding tool. The ratings on the type plate of the power tool must not exceed the permissible speed [rpm] and circumferential speed [m/s] of the grinding tools used. For safety reasons, the grinding tools must not be operated at circumferential speeds exceeding 80 m/s. When using grinding tools, always observe the information provided by the grinding tool manufacturer. Changing the collet Release the tightening nut 1 and remove the tool using suitable cut protection (Caution - Danger of injury). Unscrew the tightening nut 1 with the collet 2. Using your thumb and index finger, press the collet 2 together at the continuous slot. Tilt the collet 2 off and remove it from the tightening nut 1. FME-EN / 1105 Caution! To protect the thread, screw the tightening nut 1 lightly onto the spindle 3, but never tighten it if no tool is inserted. The collet 2 could be pressed together too tightly and damaged. Working with a flexible shaft Due to its adjustable speed, the milling and grinding motor is also ideal for use as a drive motor for flexible shafts. When using the motor for this purpose, it is important to ensure that the motor does not exceed the maximum permissible speed for the flexible shaft. Wear protective glasses and hearing protection. Maintenance and Service

6. Maintenance and Service

Maintenance and Cleaning Before carrying out any work on the machine, pull the mains plug.

Always keep the machine and ventilation slots clean. Regularly wipe off the plastic parts which are accessible from the outside using a cloth without cleaning agent. After each job, blow the dust from the fan. This will increase your machine’s service life. Replacing brushes Worn carbon brushes should be replaced by an authorised customer service organisation. Service After heavy use over a long period, the machine should be taken to a Kress service location for inspection and thorough cleaning. The relevant service centres are listed in the enclosed appendix "SERVICE" or on the website www.kress-elektrik.de. Spare parts / exploded view Exploded views and spare parts lists are available on our home-page http://spareparts.kress-elektrik.de Environmental Protection Recycle raw materials instead of disposing them as waste. The machine, accessories and packaging should be sorted for environmental-friendly recycling. The plastic components are labelled for categorised recycling. Only for EC countries. Do not dispose of electric tools together with household waste material! English 23 Warranty

1. This power tool has been carefully tested and has

been subjected to a strict quality control process.

2. We guarantee the free-of-charge repair of faults in

the power tool that arise within 24 months from the date of purchase at the end user's premises and which can be attributed to a material or manufacturing defect. In certain countries there are special regulations concerning the warranty terms. We reserve the right to repair faulty components or to replace them. Replaced items become our property.

3. Inappropriate use or handling and opening up the

device by unauthorised repair centres leads to the warranty becoming void. The warranty does not cover: mechanical damage due to falls etc., damage caused by penetration of water or other fluids, cut and damaged cables, motor damage and mechanical damage caused by inappropriate overloading, wear parts e.g. carbon brushes, drill chucks, chuck keys, worn drilling spindles, motors, mains cables, batteries, saw blades, grinding discs, dust bags, accessories in general (drill bits, chisels etc.). Details of the various toll wear parts can be obtained from http:// spareparts.kress-elektrik.de or from one of our service centres.

4. The warranty may only be enforced when defects are

reported without undue delay (including shipping damage). Warranty implementation does not extend the warranty period.

5. If you need to apply the warranty, send the original

purchase receipt together with the device to us or to the relevant service centre.

6. The warranty obligations assumed by us shall

exclude any further claims on the part of the buyer, in particular the right to cancellation of a sale, reduction and the assertion of damage claims.

7. However, the buyer shall have the right to either a

reduction (in the purchase price) or the cancellation of the sales agreement should we fail to eliminate any defects within a reasonable period of time.

8. This does not exclude compensation claims in

accordance with §§ 463, 480 Para. 2, 635 BGB caused by the failure of assured properties. The provisions defined in Items 7 and 8 only apply to the Federal Republic of Germany. Technical modifications reserved In observance of the European Directive 2002/96/EC for waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility. FME-EN / 1105

24 English Maintenance and Service

EU Declaration of Incorporation The manufacturer: hereby declares the following product: Product designation: Type designation: Serial number: Year of manufacture: Integral milling motor

530 FM, 800 FME, 1050 FME, 1050 FME-1

complies with the following basic requirements of Machinery Directive (2006/42/EG): Annex I, Article 1.1.2, 1.1.3, 1.1.5, 1.3.2, 1.3.4 and 1.5.1. The partially completed machinery also complies with all requirements of the Electrical Equipment Directive (2006/95/EG) and Electromagnetic Compatibility (EMC) Directive 2004/108/EC/EMC. The partially completed machine must not be put into service until it has been ascertained that the machine into which it is to be incorporated complies with the requirements of the Machinery Directive (2006/42/EG). The manufacturer undertakes to transmit to national authorities the relevant documentation on the partially completed machinery, in electronic form and on request. The relevant technical documentation for the machine as specified by Annex VII Part B has been created. Persons authorised to compile the relevant technical documentation: Klemens Müller, Wolfgang Auch Address of the persons authorised to compile the relevant technical documentation: see manufacturer's address Bisingen, March 2010 Date March 2010 Date FME-EN / 1105 Klemens Müller - Quality & Process Representative - Signature Wolfgang Auch - Technical Director - Signature × π × 30000 m ---- = 39,75 m ---V = 25 -----------------------------------s

Klemens Müller - Quality & Process Representative - Signature Wolfgang Auch - Technical Director - Signature × π × 30000 m ---- = 39,75 m ---V = 25 -----------------------------------s

Klemens Müller - Quality & Process Representative - Firma Wolfgang Auch - Technical Director - Firma FME-IT / 1105 × π × 30000 m ---- = 39,75 m ---V = 25 -----------------------------------s

Klemens Müller - Quality & Process Representative - firma Wolfgang Auch - Technical Director - firma × π × 30000 m ---- = 39,75 m ---V = 25 -----------------------------------s

Klemens Müller - Quality & Process Representative - Assinatura Wolfgang Auch - Technical Director - Assinatura FME-PT / 1105 × π × 30000 m ---- = 39,75 m ---V = 25 -----------------------------------s

Klemens Müller - Quality & Process Representative - Handtekening Wolfgang Auch - Technical Director - Handtekening V = pereferihastighet ---d = slipdel- ∅ in mm × π × 30000 m ---- = 39,75 m ---V = 25 -----------------------------------s

Klemens Müller - Quality & Process Representative - Underskrift Wolfgang Auch - Technical Director - Underskrift FME-SE / 1105 × π × 30000 m ---- = 39,75 m ---V = 25 -----------------------------------s

Klemens Müller - Quality & Process Representative - allekirjoitus Wolfgang Auch - Technical Director - allekirjoitus FME-FI / 1105 × π × 30000 m ---- = 39,75 m ---V = 25 -----------------------------------s

- Quality & Process Representative - - Technical Director -

W-ban W-ban min-1-ben 530FM

240x73 1,3 800FME W-ban W-ban min-1-ben 10.000-29.000 min-1-ben

× π × 30000 m ---- = 39,75 m ---V = 25 -----------------------------------s

Klemens Müller - Quality & Process Representative - Aláírás Wolfgang Auch - Technical Director - Aláírás FME-HU / 1105 × π × 30000 m ---- = 39,75 m ---V = 25 -----------------------------------s

Klemens Müller - Quality & Process Representative - Podpis Wolfgang Auch - Technical Director - Podpis × π × 30000 m ---- = 39,75 m ---V = 25 -----------------------------------s

Klemens Müller - Quality & Process Representative - podpis Wolfgang Auch - Technical Director - podpis

25 × π × 30000 m V = ------------------------------------ ---- = 39,75 ---s

FME-TR / 1105 160 Türkçe Sabit freze motoru

530 FM, 800 FME, 1050 FME, 1050 FME-1

Klemens Müller - Quality & Process Representative - İmza Wolfgang Auch - Technical Director - İmza CE 163

CE Declaration of conformity We declare under our sole responsibility that this product is in conformity with the following standards or standardization documents: see CE Technical file at: see TF