6319D - Power tool MAKITA - Free user manual and instructions

USER MANUAL 6319D MAKITA

ENGLISH Explanation of general 1 Button 8 Adjusting ring 15 Bitholder 2 Battery cartridge 9 Graduations 16 Depth rod 3 Switch trigger 10 Steel band 17 Clamp screw 4 Reversing switch lever 11 Grip base 18 Limit mark 5 Speed change lever 12 Side grip 19 Brush holder cap 6 Action mode change lever 13 Sleeve 20 Screwdriver 7 Arrow 14 Bit SPECIFICATIONS Model 6319D 6339D 6349D Capacities 13 mm 13mm 50 mm 65 mm 6 mm x 75 mm 10 mm x 89 mm Machine screw .. 6mm 6mm No load speed (min°!) High (3). : — 1,600 0-1,700 0- 1,700 Medium — 550 0-600 0 - 600 Low (1) — 300 0300 0 300 Overall length 246 mm 246 mm Net weight . 2.3 kg 2.6 kg D.C.144V D.C.18V + Due to our continuing program of research and devel- 8. Some material contains chemicals which may be opment, the specifications herein are subject to change without notice. Note: Specifications may differ from country to country. Intended use The tool is intended for drilling and screw driving in wood, metal and plastic. Safety hints For your own safety, please refer to the enclosed safety instructions.

ADDITIONAL SAFETY RULES FOR POWER

TOOL GEBoo11 DO NOT let comfort or familiarity with product (gai to drill safety rules. unsafel) ed from repeated use) replace strict adherence If you use this power tool or incorrectiy, you can suffer serious per- sonal injury.

CES Use auxiliary handles supplied with the tool. Loss of control can cause personal injury. Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the oper- ator. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations. Hold the tool firmly. Keep hands away from rotating parts. Do not leave the tool running. Operate the tool only when hand-held. Do not touch the drill bit or the workpiece imme- diately after operation; they may be extremely hot and could burn your skin. toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data. SAVE THESE INSTRUCTIONS.

ENCOo4-1 Before using battery cartridge, read all instruc- tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using bat- tery. Do not disassemble battery cartridge. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. lt may result in loss of your eyesight. Always cover the battery terminals with the bat- tery cover when the battery cartridge is not used. Do not short the battery cartridge: (1) Do not touch the terminals with any conduc- tive material. (2) Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc. (3) Do not expose battery cartridge to water or rain. A battery short can cause a large current flow, overheating, possible burns and even a break- down. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50°C (122°F).

8. Do not incinerate the battery cartridge even if it

is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

9. Be careful not to drop or strike battery.

SAVE THESE INSTRUCTIONS. Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely

discharged. Always Stop tool operation and charge the bat- tery cartridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge.

Overcharging shortens the battery service life.

3. Charge the battery cartridge with room tempera-

ture at 10°C - 40°C (50°F — 104°F). Let a hot bat- tery cartridge cool down before charging it.

4. Charge the Nickel Metal Hydride battery car-

tridge when you do not use it for more than six months. FUNCTIONAL DESCRIPTION CAUTION: + Always be sure that the tool is switched off and the bat- tery cartridge is removed before adjusting or checking function on the tool. Installing or removing battery cartridge (Fig. 1) + Always switch off the tool before insertion or removal of the battery cartridge. + To remove the battery cartridge, withdraw it from the tool while pressing the buttons on both sides of the car- tridge. + To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a little click. If not, it may accidentally fall out of the tool, causing injury to you or someone around you. + Do not use force when inserting the battery cartridge. If the cartridge does not slide in easily, it is not being inserted correctly. Switch action (Fig. 2) CAUTION: + Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF* position when released. To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop. Reversing switch action (Fig. 3) This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counter- clockwise rotation. When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled. CAUTION: + Always check the direction of rotation before operation. + Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool. + When not operating the tool, always set the reversing Switch lever to the neutral position. Speed change (Fig. 4) This tool has a three-gear speed change lever. To change the speed, first switch off the tool and then slide the speed change lever to the “1” position for low speed, “2" position for medium speed or “3” position for high speed. Be sure that the speed change lever is set to the correct position before operation. Use the right speed for your job. NOTE: When changing the position from “1” to “3” or from “3" to “1”, it may be a little difficult to slide the speed change lever. At this time, switch on and run the tool for a second at the “2” position, then stop the tool and slide to your desired position. CAUTION: + Always set the speed change lever fully to the correct position. If you operate the tool with the speed change lever positioned halfway between the “1” position, *2" position and “3” position, the tool may be damaged. + Do not use the speed change lever while the tool is run- ning. The tool may be damaged. Selecting the action mode (Fig. 5) This tool has an action mode change lever. For driling, slide the action mode change lever to the left (4 symbol). For screwing, slide the action mode change lever to the right ( 1 symbol). NOTE: When changing the position from _{, to 8, it may be a lit- le difficult to slide the mode change lever. At this time, Switch on and run the tool for a second atthe {, position, then stop the tool and slide to your desired position. CAUTION: + Always slide the action mode change lever all the way to your desired mode position. If you operate the tool with the lever positioned halfway between the mode symbol, the tool may be damaged. + Do not use the action mode change lever while the tool is running. The tool may be damaged. Adjusting the fastening torque (Fig. 6) The fastening torque can be adjusted in 16 steps by turn- ing the adjusting ring so that its graduations are aligned with the arrow on the tool body. First, slide the action mode change lever to the position of à symbol The fastening torque is minimum when the number 1 is aligned with the arrow, and maximum when the number 16 is aligned with the arrow. The clutch will slip at various torque levels when set at the number 1 to 16. Before actual operation, drive a trial screw into your material or a piece of duplicate material to determine which torque level is required for a particular application. NOTE: + The adjusting ring does not lock when the arrow is positioned only halfway between the graduations. ASSEMBLY CAUTION: + Always be sure that the tool is switched off and the bat- tery cartridge is removed before carrying out any work on the tool.

Installing side grip (auxiliary handle) (Fig. 7) Always use the side grip to ensure operating safety. Install the side grip so that the steel band of the grip fits on the tool barrel. Then tighten the grip by turning clockwise at the desired position. It may be swung 360° so as to be secured at any position. Installing or removing driver bit or drill bit Turn the sleeve counterclockwise to open the chuck jaws. Place the bit in the chuck as far as it will go. Turn the sleeve clockwise to tighten the chuck. To remove the bit, turn the sleeve counterclockwise. (Fig. 8) When not using the driver bit, keep it in the bit holders. Bits 45 mm long can be kept there. (Fig. 9) Adjustable depth rod (accessory) (Fig. 10) The adjustable depth rod is used to drill holes of uniform depth. Loosen the clamp screw, set to desired position, then tighten the clamp screw. OPERATION Screwdriving operation (Fig. 11) First, slide the action mode change lever to the position of {, symbol and select the fastening torque. Place the point of the driver bit in the screw head and apply pressure to the tool. Start the tool slowly and then increase the speed gradually. Release the switch trigger as soon as the clutch cuts in. NOTE: + Make sure that the driver bit is inserted straight in the screw head, or the screw and/or bit may be damaged. + When driving wood screws, predril pilot holes to make driving easier and to prevent splitting of the workpiece. See the chart. Nominal diameter of | Recommended size of Wood screw (mm) pilot hole (mm)

NOTE: + Ifthe tool is operated continuously until the battery car- tridge has discharged, allow the tool to rest for 15 min- utes before proceeding with a fresh battery. Drilling operation First, slide the action mode change lever to the position of £ symbol. Drilling in wood When driling in wood, the best results are obtained with wood drills equipped with a guide screw. The guide screw makes driling easier by pulling the bit into the workpiece. Drilling in metal To prevent the bit from slipping when starting a hole, make an indentation with a center-punch and hammer at the point to be drilled. Place the point of the bit in the indentation and start driling. Use a cutting lubricant when driling metals. The excep- tions are iron and brass which should be drilled dry. CAUTION: + Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pressure will only serve to damage the tip of your bit, decrease the tool perfor- mance and shorten the service life of the tool. There is a tremendous force exerted on the tool/bit at the time of hole break through. Hold the tool firmly and exert care when the bit begins to break through the workpiece. À stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out. However, the tool may back out abruptly if you do not hold it firmiy. Always secure small workpieces in a vise or similar hold-down device. Ifthe tool is operated continuously until the battery car- tridge has discharged, allow the tool to rest for 15 min- utes before proceeding with a fresh battery. MAINTENANCE CAUTION: + Always be sure that the tool is switched off and the bat- tery cartridge is removed before attempting to perform inspection or maintenance. Replacing carbon brushes (Fig. 12 & 13) Remove and check the carbon brushes regulary. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps. To maintain product SAFETY and RELIABILITY, repars, any other maintenance or adjustment should be per- formed by Makita Authorized or Factory Service Centres, always using Makita replacement parts. ACCESSORIES CAUTION: + These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita service center. + Drill bits + Screw bits + Rubber pad assembly + Foam polishing pad + Wool bonnet + Various type of Makita genuine batteries and chargers

EC-DECLARATION OF CONFORMITY

We declare under our sole responsibility that this product is in com- pliance with the following standards of standardized documents, ÉN60745, EN55014 in accordance with Council Directives, 89/336/EEC and 98/37/EC.