TS 1000 F - Chain saw HUSQVARNA - Free user manual and instructions

USER MANUAL TS 1000 F HUSQVARNA

HUSQVARNA CONSTRUCTION PRODUCTS

HUSQVARNA CONSTRUCTION PRODUCTS FRANCE SA

26 route Nationale – 41260 La Chaussée St-Victor TYPE TS1000F

EXPLANATION OF SYMBOLS – WARNINGS

Explanation of the symbols Disk rotation must stop when moving the machine at the work site. Use of pictograms on the machines (in color) and in the manual indicate safety warnings WATCH OUT! DANGER! General danger signal. REQUIREMENT. The following must always be used with the machine:

• certified safety helmet
• certified ear protection
• certified safety goggles or certified eyeshade. Carefully READ and assimilate the user’s manual before operating the machine. WARNING. Triangle and black marking on yellow background. Danger if instructions are ignored. Risk of injury to user or third party. Risk of damage to machine or tool. PROHIBITED. Red circle with or without diagonal bar. Use or presence forbidden. INFORMATION or specific instructions on how to use or check the machine. This machine complies with the EC directive in force. STOP symbol. Safety goggles or eyeshade must be worn. Loud noise in environment as defined by European Community directive.

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Disk must be removed during slinging, loading, unloading and transport at the worksite. Symbol on the product or its packaging showing that this product must not be treated as household waste. It must be deposited at a collection point approved for recycling of electric or electronic devices. By complying with proper disposal procedure when the product becomes obsolete, you help prevent environmental or health hazards that could result from mishandling the product. For further information on the recycling of this product, please contact your city hall, local waste drop-off center or the store where you bought the product.

CE DECLARATION - INDEX

Declaration of conformity Manufacturer, HUSQVARNA CONSTRUCTION PRODUCTS, 433 81 Gothenburg, Sweden, herewith declares that the machine TS1000F conforms to the DIRECTIVES: "MACHINES" modified (89/392/CEE) "LOW VOLTAGE" modified (73/23/CEE) "EMC” (89/336/CEE) ”NOISE” (2000/14/CEE)

” WASTE ELECTRICAL AND ELECTRNIC

EQUIPEMENT (WEEE) ” (2002/96/EC

The obligatory technical regulations in force in the country where the machine is used must also be adhered to for maximum safety. Index

EXPLANATION OF SYMBOLS

Explanation of the symbols.......................................... 2 Christer Carlberg, Operations Manager Husqvarna Construction Products Preface Before leaving our factory every machine passes an exacting inspection programme in which everything is checked minutely. Following the instructions will ensure that your machine gives long service, in normal operating conditions. The user advice and spare parts mentioned in this document are given as an indication, and do not constitute an undertaking. No warrantee will be granted in the event of errors or omissions, or for damage occur-ring during delivery, or caused by the design or use of the machine. We are very concerned about the quality of our products and we reserve the right to make any technical modifications to improve them, without warning. This document will: provide the user with: information about the machine information about its possible uses prevent accidents due to unsuitable use, by an untrained person, during maintenance, repairs, overhauls, handling or transport improve the reliability and durability of the machine ensure correct use, regular maintenance, and fast fault finding in order to reduce repair costs and down time. The manual should always be available at the place of work. It should be read and used by any person installing or using the machine. TECHNICAL FEATURES Technical features ....................................................... 5

INSTRUCTIONS DE SÉCURITÉ

Specific precautions .................................................... 6

DO – DON’T ............................................................... 6

• Check before operating p. 7
• Gasoline (petrol) powered machine p. 7
• Electric powered machine p. 7
• Scrap The instructions for use and spare parts found in this document are for information only and are not binding. As part of our product quality improvement policy, we reserve the right to make any and all technical modifications without prior notice. p. 7

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Description of the machine

1 - Frame

13 - Motor

2 - Table

14 - Belt guard

3 - Swivelling wheel

15 - Blade guard

4 - Water tank

16 - Water pump

5 - Fixed wheel

17 - Operating key

6 - Handwheel of the head advance

18 - Sling eye

7 - Emergency stop

19 - Cutting guide

8 - Star / Triangle commutator

20 - Water tank blocking bar

9 - Start / Stop switch

21 - Transportation slots

10 - Protective curtains

11 - Handwheel of the plunging head

12 - Head blocking lever

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TECHINCAL DATA TS1000F General informations Blade (mm) Depth of cutting (mm) Net weight (kg) Using weight (kg) Dimensions (L x l x H - mm) Shaft RPM Motor RPM Power (CV/kW) Voltage (V) Amps (A) Electrical protection Max width (Right - mm) Max width (Left – mm) Water tank volume (litre) Bore of the blade (mm) Noise emissions Power, LWA dB(A) EN ISO 3744

Vibrations level According to ISO 5489 Aeq (m/s²), No cutting Aeq (m/s²), during cutting 1,15

HUSQVARNA CONSTRUCTION PRODUCTS FRANCE SA

26 route Nationale – 41260 La Chaussée St-Victor TYPE TS1000F

HUSQVARNA CONSTRUCTION PRODUCTS FRANCE SA

26 route Nationale – 41260 La Chaussée St-Victor TYPE TS1000F SERIAL Number MANUFACTURING YEAR WEIGHT

T/MIN – RPM

5 - English

SAFETY INSTRUCTIONS Specific precautions

use only discs marked with a maximum operating speed greater than that of the disk shaft The manufacturer declines any liability resulting from misuse or modification of the saw.

exercise all due care and follow all instructions when loading and unloading saw. Although designed for safe and reliable service when used according to instructions, there is a risk of harm to the user or damage to the saw unless certain precautions are taken. In particular, the following points must be regularly verified at the worksite:

DON’T perfect technical conditions (saw used for suitable jobs considering potential risks; elimination of any malfunctions jeopardizing safety), allow other people nearby when starting the saw, refueling or cutting DON’T run gasoline (petrol) motors in a confined space without appropriate ventilation use of a diamond disk for water sawing (cutting fresh, old or coated concrete, asphalt); use of any other type of disk (eg abrasive, saw) is strictly forbidden DON’T use damaged equipment or disks DON’T operate the saw in the vicinity of flammable products. Sparks sprayed by the saw may cause fire or explosion. DON’T authorize disc protection under 108° C DON’T leave saw unattended with motor running. DON’T use under the influence of alcohol or drugs. competent personnel (qualification, age, training, skill), who understand the manual in detail before starting work. Any electrical, mechanical or other defect or failure is to be inspected by an authorized service expert (eg electrician, maintenance manager, official dealer)

observance of all warnings and directives marked on the machine (eg use of personal protective equipment); users must follow all instructions and comply with all safety rules

DON’T no modification, transformation or addition that could potentially effect safety may be performed without the manufacturer’s express authorization

periodic inspections must be carried out as specified, at the intervals specified

original manufacturer’s spare parts must be used for any repairs.

carefully read and make sure that you have understood all instructions before using the saw.

keep all safety guards in place

always wear approved ear, eye, head and respiratory protective equipment

always keep a safe distance from the disc and other moving parts

know how to stop the saw fast in case of emergency.

stop the motor and let it cool down before refueling.

check the disc, clamps and shafts for damage before installing the disk

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IGNORING THESE WARNINGS MAY

RESULT IN DEATH OR SERIOUS

BODILY HARM. SAFETY INSTRUCTIONS Check before operating Before starting, read the instructions carefully and get familiar with the machine. Electric powered machine Verify the following: ELECTRICAL SAFETY: Must be connected to power source using a grounded 30mA residual differential current circuit-breaker. Should their be no such circuit breaker on the power supply network, please see our catalogue for different models available. Stop the motor The work area must be orderly, well lit and hazard free (eg no moisture and no hazardous products nearby).

Proper use of residual differential current (RDC) system, including periodic inspection. For tools with an RDC system built into the electrical cord or plug: should the cord or plug become damaged, repairs may be performed only by the manufacturer, their authorized agent or a qualified repair shop in order to avoid any hazard due to improper repair. The operator must wear suitable personal protective equipment.

Motor power supply: reinforced HO7 RNF electrical cable with 5 x 2.5 mm² section of up to 100 meters for 400V.

Ensure that voltage of the power network matches that identified on the identity plate of the machine

Three-phase motor: ensure that the rotational direction of the shaft corresponds to that shown by the arrow on the disk housing. If the motor does not rotate in the desired direction, inverse two phases by turning two power socket terminals.

Machine must be grounded. Safety earmuffs required. Unauthorized persons must be kept away. Scrap Use only discs marked with a maximum operating speed greater than that of the disk shaft Should the machine wear out or break, it must be disposed of in compliance with legislation in force. Gasoline (petrol) powered machine Main materials: (see motor maintenance manual):

Always check ambient health & safety conditions.

Fill up gas (petrol) tank. Check oil. Since the motor is often operated in inclined position, check frequently, in horizontal position, that oil level never falls below the second mark on the gauge. Motor: aluminum (AL) - steel (AC) - copper (CU) polyamide (PA) Machine: sheet steel (AC) – cast iron (FT) aluminum (AL) START-UP Use

Installing the disc Utilization: sawing marble, stone, granite, brick, cement and any covering material such as sandstone, earthenware, ceramics, etc.) Tools: Ø 900mm or 1000mm water diamond discs with 60mm bore. (For further information, see supplier) No wood or metal saw blade! Unplug the machine form the electrical power supply.

Disconnect water supply tube (F) [FIG.3]

Remove disc housing cover (15) [FIG.1]

Loosen tightening nut (E) [FIG.3] with wrench provided

Remove tightening flange (C)

Place disc on centering flange (D). It is strictly forbidden to use the saw for any purpose other than that for which it has been designed. [FIG.3]

Handling - Transport

The two wheels (3) [FIG. 1] at the front of the machine pivot with the locking system.

Use the four slinging rings (17) [FIG.1] on the struts.

Sleeves (21) [FIG.1] allow the machine to be moved with a forklift.

Rotate in the direction shown by the arrow on one of the sides. Make sure that the bearing surfaces of the disk, flanges and shaft are clean. For transport, lock the head as follows:

Position the cutting head at the level for locking the transport screws (A)

Using wrench (B), tighten the screws (A) until the casters are no longer n contact with the guide bars [FIG.2]

Put back the tightening flange (C), Tighten nut (E), Put back and fasten disk cover Reconnect the water supply tube (F). For your safety and that of others, make sure that all guards are back in place before using.

Danger : risk of cuts

Slide the wrench (B) into the slot provided [FIG.2]. To start using the machine, follow the transport procedure in reverse order.

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Always remain attentive START-UP Before starting the machine, remove any wrenches or setting tools. Before handling the cut material in any way, stop the motor and wait for the disc to come to a full stop. Keep the safety guard in place for all work. Sound level at the workstation may exceed 85db (A) and therefore personal protection equipment must be worn. The machine is delivered with an uninstalled head advancement wheel (6) [FIG.1], packed in the accessory box. Install this wheel on its shaft [FIG.4]. Heat engine machines may not be operated in a confined space unless there is sufficient ventilation. The exhaust gasses contain carbon monoxide. Exposure to this toxic gas can cause loss of consciousness and death. [FIG.4] For start-up and after transport, the machine must be unbridled:

Loosen screws (A) until casters are in contact with the guide bars [FIG.2] Stop Next,

Fill water tank (4) [FIG.1]. (Water pump starts automatically with motor). Place the material on table (2) according to desired cut, using cutting guide (18) and rulers [FIG.1]. Start motor: Stop the motor For heat engine machines: Æ Start motor according to manufacturer’s instruction manual. Æ Allow motor to warm up. Heat engine: switch off at machine control panel For electric motor machines: Æ Start machine by pressing the “I” button of the contactor or by turning the contactor (9) to the “I” position. Turn switch (8) to “Y” position then to . [FIG.1] Electric motor: press red emergency stop button (7) or turn contactor (9) to position “O”. Then turn switch (8) to position Y [FIG.1]. Next,

• Loosen control handle (12) and turn wheel (11) [FIG.1].
• Lower saw to desired cutting depth as indicated on graduated scale. Come down slowly so as to avoid stalling the motor.
• When the desired depth has been reached, retighten the control handle (12).
• Gently move the cutting head forward using the wheel (6) [FIG.1]. Advance slowly so as to avoid stalling the motor.
• Once the cut has been made, use wheel (6).to gently back the head up to its maximum rear position.
• Stop motor (see details in next section)

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MAINTENANCE Maintenance Store products in a safe and secure place, out of the reach of children. Remove all setting tools and wrenches. (Heat engine version only) Heat engine: see motor maintenance manual. Store diamond tool where it will not get warped or otherwise damaged. Oil level Check oil level daily. See motor manual for oil change and oil filter replacement intervals. Belt tension Use: After a certain amount of use, it may be necessary to restretch the belt. (Do not over-stretch)

SAE 10W30 motor oil.

Loosen four screws (K) on motor [FIG. 6]

Use class API MS, SD, SE or higher for gasoline (petrol) engines.

Turn tension screw (L) one quarter turn to pull back the motor

Use class API CD or CE for diesel engines.

When tension is normal, re-tighten four screws (K) on motor Dispose of used lubricants according to legislation in force. To change oil, hold a funnel to oil drain outlet.

See motor maintenance manual for servicing intervals. For extremely dusty conditions, the filter element may have to be cleaned up to three times a day.

Replace any damaged filters or packing seals. Never exceed original tension. General maintenance (all versions) Important recommendations

Clean machine after each use

Frequently empty the pan to remove saw sludge that may clog the water pump or wear it out prematurely

Periodically re-tighten hardware, especially after first hours of operation

Swill out pan with water

Check belt tension but never over-tighten

Frequently clean the working areas of the head and table castors

When storing saw, remove disc and store carefully

Periodically add bearing grease to guide castor grease fittings (J) [FIG.5] and to disc shaft bearings Make sure that disc is kept wet by regularly inspecting water injectors.

Tighten disc properly.

Keep disc, flange and shaft bearing surfaces clean.

10 - English

The manufacturer declines any liability resulting from any misuse, modification or adaptation of the saw or from use of a motor that does not correspond to the manufacturer’s original specifications MAINTENANCE Troubleshooting Spare parts In case of malfunction see the table below for a solution to problems encountered. To save time and ensure rapid delivery of spare parts, please make sure your order includes the details on the machine information plate as well as the reference of the replacement part. (See spare part list delivered with machine). The machine doesn’t work: CAUSES Bad or damaged power cord SOLUTIONS - Check that machine is properly plugged in (ie check plug and any extension cord) - Check power cord No power from electrical network - Have electrician check electrical outlet, circuit breakers… Defective switch or damaged motor cable - have checked by electrician or contact authorized repair service Motor damaged (no power, unpleasant odor) - have authorized repair service change motor Starting trouble: CAUSES Noncompliant three phase power supply (damaged motor cable) SOLUTIONS - Have checked by electrician Power cord is not connected or is damaged - Check power cord No current in circuit or electrical outlet - Have circuit or outlet checked by electrician No water comes out of pump: CAUSES SOLUTIONS Air bubble may have formed inside pump body - Holding the pump by the discharge tube, remove the pump from the liquid and then re-immerse it No current in circuit or electrical outlet - Remove filter and use a small screwdriver to clean the turbine working area of any residue 543 000 000 (0) Code Quantity Guarantee DURATION This guarantee is valid for six months effective from the date of purchase by the user (date on the retailer’s bill). SCOPE The guarantee is limited to free replacement of parts having manufacturing defects recognized by Dimas (except for wearing parts and consumables) if repairs are performed in a workshop operated or approved by Dimas. The manufacturer will not be held accountable for any direct or indirect material damages or consequential losses caused by persons or things following failure or stoppage of the machine.

CONDITIONS OF GUARANTEE

To be entitled to the guarantee, the user must return the certificate of guarantee duly completed to Dimas within eight days of purchase. Should a problem occur during the guarantee period, our customer service department will tell you of the best way to solve it and, if necessary, inform you of the closest approved service center. You may also ship the machine, at your expense, to our Customer Service department. In this case, please attach the bill of sale, as well as a report describing the problem encountered and asking that it be fixed under the terms of the guarantee. A technical diagnostic will be performed without delay on reception of the machine and you will be sent our conclusions. EXCLUSIONS This guarantee expressly excludes damage or failures resulting from: - abnormal utilization, as well as errors made during transport, handling or maintenance - use of lubricants or fuels that are substandard or not recommended by Dimas - use of other than original parts or accessories - servicing by unapproved personnel Repair service We remain at your disposal for the fastest repairs at the best prices (see addresses at end of manual). - use of a defective or unsuitable diamond tool. (We recommend use of Dimas tools). Merchandise is shipped at the buyer’s expense and risk. In case of transport incident, it is the buyer’s responsibility to take any action against the transporter in the form and within the time specified by the laws in force.

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Christer Carlberg, Operations Manager Husqvarna Construction Products Typenschild

HUSQVARNA CONSTRUCTION PRODUCTS FRANCE SA

26 route Nationale – 41260 La Chaussée St-Victor TYPE TS1000F

HUSQVARNA CONSTRUCTION PRODUCTS FRANCE SA

26 route Nationale – 41260 La Chaussée St-Victor Modell TS1000F SERIE HERSTELLUNGSJAHR GEWICHT

5 - Deutsch

Motor: Aluminium (AL) - Stahl (AC) - Kupfer (CU) - Polyamid (PA) Maschine: Stahlblech (AC) - Guss (FT) - Aluminium (AL) Christer Carlberg, Operations Manager Husqvarna Construction Products

HUSQVARNA CONSTRUCTION PRODUCTS FRANCE SA

26 route Nationale – 41260 La Chaussée St-Victor TIPO TS1000F Christer Carlberg, Operations Manager Husqvarna Construction Products

HUSQVARNA CONSTRUCTION PRODUCTS FRANCE SA

26 route Nationale – 41260 La Chaussée St-Victor TYPO TS1000F Christer Carlberg, Operations Manager Husqvarna Construction Products

HUSQVARNA CONSTRUCTION PRODUCTS FRANCE SA

26 route Nationale – 41260 La Chaussée St-Victor TYPE TS1000F Christer Carlberg, Operations Manager Husqvarna Construction Products Märkskylt

HUSQVARNA CONSTRUCTION PRODUCTS FRANCE SA

26 route Nationale – F-41260 La Chaussée St-Victor TYP TS1000F SERIENR TILLVERKNINGSÅR NETTOVIKT

SPÄNNINGSOMR. CENTRUMHÅL, DIAM.

FREKVENS VARV/MIN – RPM

HUSQVARNA CONSTRUCTION PRODUCTS FRANCE SA

26 route Nationale – 41260 La Chaussée St-Victor TYPE TS1000F

3. WARRANTY CONDITIONS

To benefit the warranty, it is necessary to return the joined warranty certificate, duly completed, to Husqvarna within eight days of the purchase. The manufacturer is not responsible for any direct or indirect, material or immaterial, damages caused to persons or things by failure of the machine or the non operation of the machine. The goods are returned at the sole responsibility of the Buyer who must appeal against the transporter in the usual manner without delay. 4, EXCLUSIONS Warranty will not be applied for damages or failures caused by : - incorrect use, error in transportation, handling or maintenance, - use of incorrect fuel or lubricants not advised by Husqvarna, - use of non-genuine parts or accessories, - repairs made by non approved service centres, - use of incorrect specifications of cutting tools. (We suggest the use of Husqvarna tools). As an alternative, you may return, at your cost, the machine together with a written description of the problem and damages with a copy of the invoice directly to our after sales department where upon a full investigation will be instigated without delay. In case of failure of the machine during the warranty period, our after-sales services will inform you of the appropriate and most effective method of dealing with your claim and advise you if necessary of your nearest approved service centre.

2. WARRANTY

The warranty is limited to the free of charge replacement of parts recognised as defective by Husqvarna (excluding wear components and consumables) providing the repair is made within after-sales service of Husqvarna or a recognised Husqvarna repair centre.

1. PERIOD

The warranty is acknowledged as of the date of purchase (date of the invoice of the distributor) and is valid for a period of 12 months.

CONDITIONS DE GARANTIE

Français Construction Business Group UNITED KINGDOM

PARTNER DIMAS UK

Oldends Lane Ind. Estate Stonedale road, Stonehouse Gloucestershire GB- GL 10 3SY GREAT BRITAIN SWEDEN DIMAS AB Sverige Industrigatan 8

SE -55002 JONKOPING

SWEDEN GREECE Husqvarna Construction Products HELLAS SA Industrial Zone of INOFYTA 55km ATHINON-LAMIAS

GR-32011 INOFYTA BEOTIA

GREECE ITALIA Husqvarna Construction Products Italiana Via REMATO Loc. MAGUZZANO IT-25017 LONATO ITALIA NORWAY DIMAS Norge Okern Naringspark Rislokkeveien 2

NO -0580 OSLO

NORWAY PORTUGAL Husqvarna Construction Products Portuguesa SA Lagao - Albarraque

PT-263595 RIO DE MOURO

PORTUGAL Place here CE sticker with serial N°