TS 400 F - Chain saw HUSQVARNA - Free user manual and instructions

USER MANUAL TS 400 F HUSQVARNA

HUSQVARNA CONSTRUCTION PRODUCTS

DECLARATION OF CONFORMITY WITH

Before leaving our factory every machine passes an exacting inspection programme in which everything is checked minutely. Following the instructions will ensure that your machine gives long service, in normal operating conditions. The user advice and spare parts mentioned in this document are given as an indication, and do not consti- tute an undertaking. No warrantee will be granted in the event of errors or omissions, or for damage occur- ring during delivery, or caused by the design or use ofthe machine. We are very concerned about the qua- lity of our products and we reserve the right to make any technical modifications to improve them, without warning. This document will: + provide the user with: information about the machine + information about its possible uses + prevent accidents due to unsuitable use, by an untrained person, during maintenance, repairs, ove- rhauls, handling or transport + improve the reliability and durability of the machine + ensure correct use, regular maintenance, and fast fault finding in order to reduce repair costs and downtime. The manual should always be available at the place of work. It should be read and used by any person installing or using the machine. The obligatory technical regulations in force in the country where the machine is used must also be adhered to for maximum safety. English

GENERAL SAFETY INSTRUCTIONS ]

The use of symbols on machines (in color) and in the manual identify advice concerning your safety. OBLIGATION SF Blue background, white marking : obligatory safety +red marking : movement forbidden AVERTISSEMENT ΠBlack triangle and marking on a yellow background : danger if not adhered to. Risk of injury to the user or third parties, with possibility of damage top the machine or the tool. INTERDICTION BF Red circle with or without bar : use or presence prohibited. INDICATION BF linformation - Instruction: special instructions concerning use and inspec- tion. ODe The manufacturer declines any responsibility resulting from improper use, or modifications.

This symbol indicates that the machine is in conformance with the applicable European directive. SPECIAL INSTRUCTIONS ] The disc cutter is designed to provide safe and reliable service in operating conditions correspon- ding with the instructions, but it can present dan- gers for the user and risks of damage, conse- quently regular on site inspection is necessary to ensure : + Perfect technical condition (use for the purpo- se for which it is intended and taking into account any risks, and correction of any mal- function detrimental to safety). Use of a diamond disc for water lubricated cut- ting of marble, stone, granite, brick and facings (porcelain, glazed tiles, ceramics, etc). The use of any other disc is forbidden (abrasive, saw, etc). Competent personnel (qualifications, age, trai- ning, education) who have studied the manual in detail before starting work: any fault of an electrical or other nature must be checked by a competent person (electrician, maintenance foreman, authorized dealer, etc). Thatthe warnings and instructions marked on the machine are followed (adequate personal protection, correct use, general safety instruc- tions, etc). That no modification, transformation or addi- tion is detrimental to safety and that it is car- ried out without prior authorization from the manufacturer. Respect of the maintenance intervals and per- iodical checks recommended. That only genuine spare parts are used for repairs. Instruction plate MANUFACTURER nee fre see [7] sert

• Use : Sawing marble, stone, granite, brick, cement and all facings (porcelain, glazed tiles, ceramics, etc). + Tools : Water lubricated diamond disc diameter 300 mm - diameter 350 mm (D)- bore 25.4 mm (AL). (Information from your usual sup- plier). Saw blade Carborundum disc Any application not corresponding with the intended use (use of a saw blade, abrasive disc, etc) is prohibited. 2 l Technical specifications ]

3 l Inspection-Description of the machine ] + On receiving the machine check its condition. + Always keep it perfectly clean. + Check the supply cable lead periodically. + Always keep alert when working. + Check the mounting of the components (abnor- mal vibration). SEE FIG.1 (1) Chassis-tank ()Leg G@) Head clamping handle (4) Water pump @) Handwheel height locking (6) Adiustment crank O) Loading wheelst Drain plug (E) Motor Lack of voltage switch ®) Housing cover Movable table (5) Table stop Movable table stop @) Manufacturer's plate (6) Cutting guide (£3) Table locking (0) Carying handles Qi) Transport wheels (2) setting tank @3) water level 4 Handling - transport ] Dismantle your machine into three parts. HEAD PART (SEE FIG 2) + Unscrew the clamping nut (M1) and the handle (M2 + Remove the head and pump unit. TABLE PART (SEE FIG 3) *Remove the table by tilting it slightiy so as to clear the rear retainer pins

BLOCKING TABLE FOR TRANSPORTATION

(SEE FIG 4) FOLDING THE FEET (SEE FIG 5) TRANSPORT (SEE FIG 6) LOADING (SEE FIG 7) PLACING ON FEET (SEE FIG 8) 5 Inspection before starting ] Please read the instructions for use prior to operating the machine for the first time. The use of ear protection is mandatory. The operator must wear pro- tective clothing appropriate to the work he is doing. We recommend that this includes both eye and ear protection. The working area must be completely cleared, well lit and all safety hazards removed (no water or dangerous objects in the vicinity). Any persons not involved in the work should leave the working area. Use blades suitable for the work to be done (speed, geometry, application, etc.). English

6 l Fitting the disc ] ÆN Disconnect the machine by unplugging EnA the supply cable.

• Remove the two screw knobs (A) and the pro- tective case (B) (SEE FIG 9). The disc locking nut has a left-hand thread. If the machine is fitted with a brake motor, do not use the quick-tighte- ning nut.

• Remove the locking flange (SEE FIG 10).

• Fitthe disc.(SEE FIG 11). Take care about the direction of rota- VAN tion which is shown by an arrow on one of the faces. Make sure the contact faces of flanges, of blade and the axle are clean.

• Tighten the nut (1) and lock (2)

Operate this machine only on a supply equipped with a 30 mA earthed cur- rent-limiting circuit-breaker. Otherwise, consult our catalogue for appropriate models. The RCCB must be used correctly, including testing it regularly. For tools supplied with an integral RCCB in the cable or in the mains plug, if the cable or plug has been damaged, repairs must be carried out by the manufacturer, one of his agents or by a qualified repair work- shop to avoid any risks resulting from errors. - Make sure that the mains voltage cor- responds with that marked on the manufacturer's plate on the machine. -Three-phase motor Make sure that the motor rotates in the same direction as the arrow stamped on the casing: ifthe motor does not turn in the direction required, swap two of the supply wires. - Use the following types of plug, single phase 2 P +E, or 3P +E / 3 P +N +E according to the cor- responding voltage. - Extension lead: Cable size sufficient for the elec- trical power, connection to the mains by a H07 RNF type cable of the following size: -3 x 2.5 mm? up to 50 m for 230 V - 4 or 5 x 1.5 mm? up to 100 m for 400 V -3 x 4 mm? up to 40 m for 115 V 8 Starting up ] Â 2P4AT EI 700 v HOZANF Le voranr

Always pay extreme care and atten- tion to the preparation of the machine before starting up Remove all adjustment tools and VAN wrenches from floor and machine RQ Always keep blade guard in place + Fillthe water tank ( level 23 FIG 1 ). - The water pump starting is coupled with that of the motor. As each machine is fitted with a self priming pump, the water is sprayed onto the disc as soon as the machine starts. Ensure that the water supply is abundant, when cutting wet. The protective case and the motor mounting fitted with a deflector blade provide perfect distribution of the spray. + To start the machine press the green button on the switch (optional cut-out switch). + To stop the machine, press the red button. phase motor protected by a built-in thermal cir- cuit breaker.

9 Cutting method ] + Straight cuts (SEE FIG 14) x < 570 mm : the stop (C) prevents fingers being trapped between the table and the frame (SEE FIG 15). nm > 570 et < 650 mm : retract the stop (C) under the table to increase the stroke. A reversible and removable cutting guide enables 45° to 90° cuts to be made. This cutting guide is machined in such à way that it can be fitted in several positions in addition to its right angle position from 0° to 45° to the left or to the right. 10 I Depth of cut adjustment | + Loosen the handwheel and work on the crank (6) then tighten the handwheel again (5).(SEE FIG 16) Maintenance (the motor must be stopped) + Clean the machine regularly. + Drain the tank (22) frequently to remove cutting residue, which otherwise could block the pump and cause it to wear out prematurely. (SEE FIG 17). + Swill out the tanks (1) and (22) with water. + Carefully clean the contact faces for the table rollers. Store in a dry place, not accessible to VAN children. Maintain the tools carefully. FAULT FINDING In the event of faulty operation refer to the tables below to find a solution.

• The machine does not work CAUSES REMEDIES Not plugged in proper- ly or cable damaged - Make sure that the supply is correctly plugged in (plug, extension lead, etc) -Check the supply cable No mains voltage - Test or have tested by an electrician (cir- cuit breaker, plug, etc) Switch defective, motor cable damaged -Have tested by an electrician or contact the service depart- ment Motor faulty (no power, unpleasant smell) - Contact the service department to have the motor replaced

• Difficult starting CAUSES REMEDIES Single phase motor | -Replace the starting condenser condenser Three-phase supply not correct (on 2 phases, motor cable - Have it checked by an electrician or contact the service English faulty) department
• The pump does not start CAUSES REMEDIES The mains lead is not | -Check the mains correctly connected or | lead is damaged No voltage in pump circuit or mains supply circuit - Check the pump cir- cuit and mains sup- ply circuit

• The pump does not pump water CAUSES REMEDIES An air bubble may have formed inside the pump body - Holding the pump of the outlet pipe remove it from the water and reimmerse it The turbine is jammed - Unscrew the filter and, using à small screwdriver, remove all dirt from the ope- rating area of the tur- bine.

• The machine is set before leaving the factory and no adjustment is necessary. + However, after shocks, loosening of nuts and bolts, or sharp movements when tilting the head, if necessary adjust the stop screws(D) and check the squareness (for straight cuts).

• To correct the bevel cutting setting, adjust the stop screw (E) and lock the nut with a lock- nut (SEE FIG. 18). +9 300 or @ 350 or @ 400 adaptation (SEE FIG. 19) Act on the depth's adjustement to choose the position corresponding to the blade. 13 Important advice ]

• Retighten the nuts and bolts periodically. + In the event of a long period of use pay special attention to the maintenance and protection of the disc. + Make sure that sufficient water is sprayed onto the disc. - Tighten the disc correctly.

• Make sure that the contact faces of the disc, the flanges and the spindle are clean. The manufacturer declines all respon- ÂA\ sibility for loss or damage resulting from misuse or any modification, alte- ration or powering that does not conform to the manufacturer's original specifications. At the work station, the sound pres- /\ sure level may exceed 85 db (A) In this case individual protection measures must be taken. 14 l Repairs ] S Contact your supplier who is entirely at your service to carry out repairs in the shortest time atthe best possible price.

15 Spare parts ] For rapid delivery of spares and in order to avoid any wasted time, it is necessary to remind your supplier of the details shown on the instruction plate on the machine with each order, as well as the reference of the part to be replaced. 00000000] (0) Item numberCode__ À Quantity See exploded view Q ET ] In the event of deterioration and VAN scrapping of the machine, the follo- wing items must be disposed of in accordance with the requirements of the legislation in force. + Main materials : x Motor : Aluminium (AL), Steel (AC), Copper (CU), Polyamide (PA) x Machine : Steel sheet (AC), Castiron (FT) The instructions for use and spare parts found in this document are for information only and are not binding. As part of our product quality improvement policy, we reserve the right to make any and all technical modifi- cations without prior notice