SBS-FZ 1000/3M - Hoists STEINBERG - Free user manual and instructions

USER MANUAL SBS-FZ 1000/3M STEINBERG

Technical diagram of a mechanical device with labeled components and parts

Technical diagram of a mechanical assembly with numbered components for identification

DE

Exploded view diagram of a mechanical assembly with numbered parts for identification

8

Rev. 28.06.2022

CE The product satisfies the relevant safety standards.

Operation manual must be reviewed

A

Note: Be aware of suspended loads!

Note! Never put your hands into hooks.

Note! Make sure bystanders remain in safe distance from the work place.

The original operation manual is in German. Other language versions are translations from German.
1. Before commencing work make sure to thoroughly read and understand this operation manual! All safety recommendations must be followed to avoid damages occurring as the result of using the equipment contrary to its intended use!
2. This operation manual must be retained for future reference. If the machine is transferred to third persons this operation manual must also be handed over with the machine.
3. If the machine is operated contrary to its intended use or in case of improper handling of the machine, liability for any resulting damage is excluded.
4. The machine can be operated by physically fit persons who are able to handle the machine and properly trained and who reviewed this operating manual and received training in occupational health and safety.
5. The machine is not designed to be handled by persons (including children) with limited mental and sensory functions or persons lacking relevant experience and/or knowledge unless they are supervised by a person responsible for their safety or they have received instructions on how to operate the machine.
6. Make sure the workplace is orderly and well lit. A messy or poorly lit workplace may lead to accidents. Try to anticipate what may happen, observe what is going on and use common sense when working with the device.

II. SAFE OPERATION PRINCIPLES / WARNINGS

1. Review this operation manual and the safety recommendations prior to each use of the machine.
2. Before each use make sure to check if parts are not worn or damaged to the extent where proper functioning of the machine impossible. This machine must not be operated if its parts are worn or damaged in a way that prevents proper operation (chain jumping, excessive noise, jamming chain, etc.).
3. If the machine has been overloaded or subject to strong shock/vibrations, it must be inspected by a qualified service technician before commencing any work on the machine.
4. This machine must not be operated if it is damaged, worn or if it does not work properly. If such condition occurs the machine must be handed over to an authorised service center for inspection and repair.
5. Comprehensive periodic inspections of the machine must be carried out and worn/damaged parts must be replaced on an on-going basis.
6. Use only original replacement parts, as recommended by the manufacturer.
7. This machine may only be handled by persons properly trained in safety regulations and physically able to operate the machine.
8. The machine must be lubricated on a regular basis.
9. Do not use the machine if the hook latch is damaged in any way.
10. Always check if the hook latches are properly closed.
11. Do not attach the chain through screws put through the chain link.
12. Do not overload the machine with a load exceeding the maximum admissible load.
13. Do not put hands inside the hooks.
14. Make sure that the load is stable and secured centrally under the hook. Do not pull the load.
15. Do not use the machine with a shortened, clamped, looped or damaged chain.
16. Do not hit the chain or hook.
17. Do not put the hook through the chain link or attach the hook on the chain links.
18. Always make sure that the load is properly hung on the hook and the hook latch is closed.
19. Always check if all screw connections in the machine and/or its fixing are properly tightened.
20. Do not walk or stay under a hanging load (and in its direct vicinity)
21. Do not lift the load using the machine over people or animals.
22. Do not lift people or animals using this machine.
23. Always pay attention to the load.
24. Do not leave a hanging load unattended.
25. Avoid situations in which the load could swing.
26. Third parties must be warned about operation of the machine and stay at a safe distance.
27. Do not conduct mechanical or similar works (welding, cutting, etc.) on a hanging load.

28. After completion of work, the machine must be secured against unauthorised use.

29. The machine must be regularly controlled and its damaged or worn and torn parts must be replaced with new ones by an authorised service.

30. Load drop poses risk of injury or death.

31. When working with the machine, use personal protection equipment (such as protective gloves). Always use proper tight-fitting work clothing.
32. Attention: Risk of overheating the braking system during prolonged lowering of loads.

Failure to follow safety recommendations and instructions may result in serious injuries or death!

III. INTENDED USE OF THE MACHINE

The chain hoist is intended only for manual vertical lifting and lowering of loose loads at the work station. The weight of the load cannot exceed the admissible load bearing capacity when lifted. It can be used in factories, on agricultural farms, construction sites, for installation of devices as well as loading and unloading of goods. The chain hoist is very useful in open spaces and places without power supply. Do not use the machine in corrosive environments and environments with an explosive atmosphere.

The user is liable for any damage resulting from nonintended use of the device.

IV. TECHNICAL SPECIFICATIONS

Product designation Chain hoist
Model SBS-FZ 3000/3GM SBS-FZ 1000/12M SBS-FZ 2000/3M SBS-FZ 1000/3M
Permissible payload [T]	3	1	2	1
Maximum lifting height [m]	3	12	3	3
Minimum distance between hooks [mm]	450	265	405	265
Force necessary for load lifting [N]	343	340	314	340
Chain link diameter [mm]	6	6	6	6
Number of chains	2	1	2	1
Weight [kg]	20	23	12	8.6
Chain	G80
Ambient temperature [°C]	-10 + +50

V. BEFORE FIRST USE

Upon receipt of the goods, check the packaging for integrity and open it. If the packaging is damaged, please contact your transport company and distributor within 3 days and document the damages as detailed as possible. Do not turn the package upside down! When transporting the package, please ensure that it is kept horizontal and stable. The various items used for packaging (cardboard, plastic straps, polyurethane foam) should be conserved, so that the machine can be sent back to the service centre in the best condition in case of any problems!

VI. ASSEMBLING THE MACHINE

Location of the machine

Check if the machine is not damaged before installing it at the work station. Make sure that the load bearing structure on which the machine is installed is sufficiently strong to withstand the weight of the load and machine. Do not install the machine on a structure that cannot be verified in terms of load bearing capacity and strength. The user is responsible for the installation of the load bearing structure and for the load bearing structure itself.

When the machine is suspended on the load bearing structure, caution and all conditions for safe work must be ensured in order to avoid any threats connected with potential bodily injuries.

The user is responsible for preparation of the installation conditions as well as for the installation of the machine itself.

After installation, check if the hook is properly attached and if the latch is closed.

Always check brake operation for each load lifting. For this purpose, attach the sample load (ca. 10 % of admissible load) and lift it up and lower it several times to make sure that it will not slide down during lifting/lowering.

Always check the chain position and be mindful of twisting. Proper chain position means a single line of link connection points.

When the machine is installed at the work station, check the distance between the ground and the lower loop of the manual chain used to lift and lower the load. This distance should be from 500 mm to 1000 mm. If it is not, adjust the manual chain accordingly by lengthening or shortening is. To lengthen/shorten the manual chain, it must be disconnected. Bend the tips of the connecting link outwards and lengthen/shorten the chain by the appropriate length. Afterwards it must be reconnected by connecting the link again.

ACTION

Lifting / lowering

The hook must be set directly over the load so that the chain is not stretched. To hoist/lower a load, the manual chain used to lift and lower the load must be pulled. Hoisting/lowering can be stopped at any point.

In exceptional cases, in case of machines with great lifting height, the brake might heat up during uninterrupted fast load lowering. Always lower the load slowly, in intervals.

If the chain is jammed or in case of other irregularities in the machine's operation, stop the work immediately. Notify responsible, competent persons who can remove the load and perform activities restoring normal operation. Designate a safety zone around the machine and under the load to preclude access of unauthorised persons. The machine must be transferred to an authorised servicing centre.

When the locked load is being released on the winch, additional force may be required to release the friction between the brake components.

Top view of the machine

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

1. hook for load bearing structure hanging

2. hook for load hanging

3. load chain

4. control chain

Dimensions (mm):

SBS FZ 3000/3GM SBS FZ 1000/12M SBS FZ 2000/3M SBS FZ 1000/3M
A 480 265 405 265
B 160 145 142 145
C 150 183 128 183
D 32,5 27	37,3	27

STORAGE

The machine must always be stored without load. Remove dirt. The chain, hook pins and hook latch pins must be lubricated. Hang in a dry place. Follow the instructions provided in this manual before the next use of the chain hoist.

REVIEWS

Before being used, the new or repaired machine must be checked by qualified technical personnel who have knowledge and experience within the scope of operation and maintenance of this type of machine.

The machine must be checked regularly by means of visual control of the machine's condition, before, during and after use. The check must be performed by the machine's operators. Any irregularities in machine operation as well as any damage must be reported to the proper technical personnel. Do not use the machine if damage or any irregularities in its operation were found.

INSPECTION AND MAINTENANCE DATES

• PRELIMINARY INSPECTION: Before first use. All new or repaired machines must be checked by a qualified and competent person to ensure the machine meets the requirements of this operating manual.

• DAILY INSPECTIONS

• Check brake operation.
• Check the chains - cleanliness, lubrication, twisting.
• Check the hooks: level of wear and tear, damage, enlargement of the hook slit, shank bend or hook deviation

• REGULAR INSPECTIONS (recommended as monthly):

• Check chain wear and tear.
• Check the wear and tear of the hooks: level of wear and tear, damage, enlargement of the hook slit, shank bond or hook deviation.
• Check fastening of the hooks.
• Clean and lubricate the chains.

POSSIBLE HAZARDS DURING USE

The hazards that can occur during use of the machine are mechanical hazards. The mechanical hazard occurs in situations in which injuries can result from mechanical impact of various elements, e.g. machine parts, tools, etc. on people.

The basic mechanical hazards include squeezing, crushing, cutting, pulling in or catching; impact, puncture; abrasion; as well as slipping and stumbling.

These hazards can occur both during normal machine operation and as a result of irregularities in machine operation. These irregularities might result in machine failure.

The mechanical hazards can result from: moving machines, transported loads, moving elements, sharp/rough elements, dropping elements/loads, slippery uneven surfaces, limited space, location of the work station in relation to the ground (work at heights and in depths).

VII. CLEANING AND MAINTENANCE

The chain hoist must be cleaned regularly. After completion of work, remove all dirt from the chains and the machine itself. The chains, hooks, hinges and hook latches must be regularly lubricated with grease. When the load chain is rusted, the rust must be removed and the chain greased. If rust cannot be removed, the load chain must be replaced. All and any hoist maintenance and inspection activities must be carried out by a trained and qualified employee. They cannot be conducted by a person without proper experience and knowledge.

NOTE

After 5 months of using the chain hoist (approximately if the hoist will be used more than 1500 times - 10 times daily), the friction plates should be replaced:

I. Unscrew the cover I.
2. Remove the split pin 2.
3. Unscrew the nut 3, take out the washer 4.
4. Unscrew the chain wheel 5.
5. Take out the friction plate 6
5. Take out the friction plate 6. 6. Remove the market wheel 7.
6. Remove the Ratchet wheel 7.
7. Take out the friction plate 6.
8. Reassemble in reverse order using new friction plates.

Technical diagram of a mechanical assembly with numbered components for identification

VIII. GENERAL MACHINE DIAGRAM

Exploded view diagram of a mechanical assembly with numbered parts for identification

EN

1	Wheel housing	17	Plate right side	33	Nut
2	Nut	18	Bearing load ring	34	Clutch
3	Arbor	19	Spindle transmission	35	Rack
4	Wheel	20	Transmission	36	Bearing load ring
5	Hub washer	21	Bent plate	37	Lid
6	Ratchet wheel	22	Chain	38	Nut
7	Ratchet	23	Break	39	Washers
8	Ratchet arbor	24	Roller	40	Screws
9	Plate left side	25	Arbor	41	Lower clamp
10	Spring	26	Stripper	42	Wheel shaft
11	Arbor	27	Nut	43	Needle
12	Rivet	28	Hub suspension	44	Hook
13	Rivet	29	Hub arbor	45	Latch
14	Upper clamp	30	Chain gear wheel	46	Roller
15	Shaft arbor	31	Ring	47	Load chain
16	Support	32	Roller

IX. REGULAR CONTROL OF THE MACHINE

Regularly check the machine for signs of damage. If it should be damaged, please stop using it immediately and contact your customer service to solve the problem.

What to do in case of a problem?

Please contact your customer service and prepare following information:
- Invoice number and serial number (the latter is to be found on the technical plate on the machine).
+ if relevant, a picture of the damaged, broken or defective part.
It will be easier for your customer service clerk to determine the source of the problem if you give a detailed and precise description of the matter.

The more detailed your information, the better customer service will be able to solve your problem rapidly and efficiently! CAUTION: Never open the machine without the authorization of your customer service. This can lead to a loss of warranty! The machine does not contain any substances harmful to one's health, its parts are made of metal. After withdrawal from service, the machine must be transferred to a scrap yard. Observe the environmental protection regulations of the given country.

INSTRUKCIA OBSŁUGI

I. ZALECENIA ODNOŚNIE BEZPIECZEŃSTWA

Technical diagram of a mechanical assembly with numbered components for identification

IX. OGÓLNY SCHEMAT MASZYNY

Exploded view diagram of a mechanical assembly with numbered parts for identification

Exploded view diagram of a mechanical assembly with numbered components for identification

VIII. PŘEHLEDNÉ SCHÉMA ZAŘÍZENÍ

Exploded view diagram of a mechanical assembly with numbered parts for identification

Technical diagram of a mechanical device with labeled parts A, B, C, D and numbered components 1 to 4

Exploded view diagram of a mechanical assembly with numbered components for identification

IX. SCHÉMA D'ENSEMBLE DE LA MACHINE

Exploded view diagram of a mechanical assembly with numbered parts for identification

Technical diagram of a mechanical device with labeled components and numbered parts

Exploded view diagram of a mechanical assembly with numbered components for identification

XI. SCHEMA GENERALE DELLA MACCHINA

Exploded view diagram of a mechanical assembly with numbered parts for identification

Technical diagram of a mechanical device with labeled components and numbered parts

Exploded view diagram of a mechanical assembly with numbered components for identification

XI. ESQUEMA GENERAL DE LA MÁQUINA

Exploded view diagram of a mechanical assembly with numbered parts for identification

Technical diagram of a mechanical device with labeled parts A, B, C, D and numbered components 1 to 4

Technical diagram of a mechanical assembly with numbered components for identification

HU

VIII. A GÉP ÁLTALÁNOS ÁBRAJA

Exploded view diagram of a mechanical assembly with numbered parts for identification

Technical diagram of a mechanical lifting device with labeled components A, B, C, D and numbered parts 1 to 4

Exploded view diagram of a mechanical assembly with numbered components for identification

VIII. MASKINENS GENERELLE SKEMA

Exploded view diagram of a mechanical assembly with numbered parts for identification

DA

1	Hjulhus	17	Højre side af pladen	33	Matrik
2	Matrik	18	Lejering	34	Kobling
3	Stift	19	Spindelgear	35	Tandhjul
4	Hjul	20	Gear	36	Lejering
5	Hjulnav	21	Bukket plade	37	Låg
6	Spærnchjul	22	Kæde	38	Matrik
7	Spærro	23	Bromsc	39	Underlagsskiver
8	Spærrostift	24	Rulle	40	Skruer
9	Vonstro side af pladen	25	Stift	41	Nodro ophaeng
10	Fjeder	26	Skubber	42	Hjulaksel
11	Stift	27	Matrik	43	Nål
12	Nitte	28	Navophaeng	44	Krog
13	Nitte	29	Navstift	45	Smaeklås
14	Ovre ophaeng	30	Kædetanchjul	46	Rulle
15	Akselstift	31	Ring	47	Lastkaede
16	Understatte	32	Rulle

IX. REGELMÆSSIG INSPEKTION AF APPARATET

KONTROLLER REGELMÆSSIGT APPARATETS KOMPONENTER FOR SKADER Hvis komponenterne or beskadigede, skal du kontakte din forhandler for at reparere dem.

Technical diagram of a mechanical device with labeled parts A, B, C, D and numbered components 1 to 4

Exploded view diagram of a mechanical assembly with numbered components for identification

VIII. LAITTEENYLEISKAAVIO

Exploded view diagram of a mechanical assembly with numbered parts for identification

Technical diagram of a mechanical assembly with numbered components for identification

VIII. MASKINENS GENERELLE SKEMA

Exploded view diagram of a mechanical assembly with numbered parts for identification

1	Hjulhus	17	Højre side af pladen	35	Matrik
2	Matrik 18 Lejering 34 Kobling
3	Stift 19 Spindelgear 35 Tandhjul
4	Hjul 20 Gear		36 Lejering
5	Hjulnav 21 Bukket plade 37 Låg
6	Spazmehjul	22	Køzde	38	Matrik
7	Spazirre	23	Bremse	39	Underlagssakiver
8	Spazmestift	24 Rulle	40 Skruer
9	Verstre side af pladen	25	Sift	41	Nedre ophuzng
10	Fjedler	26	Skubber	42	Hjulaksel
11	Sift 27 Matrik		43 Nål
12	Nitte	28 Navophaeng		44 Krog
13	Nitte	29 Navsüft		45 Smaeklås
14	Övre ophaeng	30	Kædletandhjul	46	Rulle
15	Akselstift	31 Ring		47 Lastkædo
16	Understartte	32 Rulle

IX. REGELMAESSIG INSPEKTION AF APPARATET

KONTROLLER REGELMESSIGT APPARATETS KOMPONENTER FOR SKADER Hvis komponenterne er beskadigede, skal du kontakte din forhandler for at reparere dem.

Technical diagram of a mechanical device with labeled components and numbered parts

DATOER FOR INSPEKSJONER OG VEDLIKEHOLD

• DAGLIG VEDLIKEHOLD

• Kontroller bremsens funksjon.

- Kontroller kjettingene – renhet, smøring, vridninger.

Exploded view diagram of a mechanical assembly with numbered components for identification

VIII. GENERELT DIAGRAM OVER MASKINEN

Exploded view diagram of a mechanical assembly with numbered parts for identification

1	Hjulhus	37	Høyre side av platen	53	Mutter
2	Mutter 18 Lagenets stettering 34 Kopling
3	Stift 19 Spindolgir 35 Tannhjul
4	Hjul	20	transmisjon	96	Lagenets stettering
5	Navskive 21 Boyd plate 37 Lokk
6	Spørrehjul	22	Kjetting	38	Mutter
7	Sperrer	23 Bremse	39 Skiver
8	Spierrestift	24 Aksel	40 Skruer
9	Platens venstre side	25	Stift	41	Nedre feste
10	Fjør	26	Stater	42	Hjulaksel
11	Slift 27 Mutter	43 Nål
12	Nagle	28 Navoppheng	44 Krok
13	Nagle	29 Navstift	45 Lås
14	Dvre feste	30	Kjettingens tannhjul	46	Aksel
15	Akselskaft	31 Ring	47 Beerekjøtting
16	Søtta	32 Aksel

IX. REGELMESSIG KONTROLL AV MASKINEN

Technical diagram of a mechanical device with labeled parts A, B, C, D and numbered components 1 to 4

Exploded view diagram of a mechanical assembly with numbered components for identification

VIII.ALLMÄNT MASKINSCHEMA

Exploded view diagram of a mechanical assembly with numbered parts for identification

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

1. gancho para pendurar na estrutura de suporte
2. gancho para pendurar a carga
3. corrente de carga
4. corrente de controla

Dimensões (mm):

	SBS-FZ 3000/3GM SBS-FZ 1000/12M SBS-FZ 2000/3M SBS-FZ 1000/3M
A	460	265	405	265
B	160	145	142	145
C	150	183	128	183
D	52.5	27	37.3	27

ARMAZENAMENTO

Exploded view diagram of a mechanical assembly with numbered components for identification

VIII. ESQUEMA GERAL DA MÁQUINA

Exploded view diagram of a mechanical assembly with numbered parts for identification

NAMPLATE TRANSLATIONS

1 Product name Chain Hoist

2 Model

3 Max. lifting capacity

4 Max. lifting height

5 Weight

6 Serial number

7 Date of production

9 Manufacturer; expondo Polska sp. z o.o. sp. k.ul. Nowy Kislelin-Innowacyjna 7, 66-002 Zielona Góra | Poland, EU

	1	2	3	4
DE	Produktname	Modell	Max. fragfähigkeit	Max. hushöhle
FN	Product Name	Model	Max. lifting capacity	Max. lifting height
PL	Nazwa produktu	Model	Maksymalna-ladowność	Maksymalna wysokość podnoszenia
CZ	Název výrobiu	Model	Povolená únosnost	Maximalni výtka zvedání
FR	Nom du produit	Modèle	Max. charge admissible	Hauteur de levage maximale
IT	Nome del prodotto	Modello	Max. carica consentio	Allezza di sollevamento maxima
FS	Nombre del producto	Modelo	Carga máxima permitida	Max. altura de elevación
	5	6	7	8
DE	Gewicht	Ordnungsnummer	Produktionsjahr	Hersteller
FN	Weight	Serial No.	Date of production	Manufacturer
PL	Waga	Numero seri	Rok produkcji	Produzent
CZ	Hmotnost	Sériové číslo	Rok výroby	Výrobce
FR	Poids	Numero de serie	Année de production	Fabricant
IT	Peso	Numero di serie	Anno di produzione	Produzione
ES	Peso	Numero de serie	Año de producción	Fabricante

DE | EN | PL | FR | IT | ES | CZ

EG-Konformitätserklärung | EU Declaration of conformity | Deklaracja zgodności WE | Déclaration UE de conformité | Dichiarazione di conformità UE | Declaración UE de conformidad | Prohläšeni o shodě ES, 2019/25-03/86

For the disposal of the device please consider and act according to the national and local rules and regulations.

CONTACT

expondo Polska sp. z o.o. sp. k.