RPLAT25 - Vibratory plate MSW - Free user manual and instructions

USER MANUAL RPLAT25 MSW

1. GENERAL DESCRIPTION
   The user manual is designed to assist in the safe and trouble-free use of the device. The product is designed and manufactured in accordance with strict technical guidelines, using state-of-the-art technologies and components. Additionally, it is produced in compliance with the most stringent quality standards.

DO NOT USE THE DEVICE UNLESS YOU HAVE THOROUGHLY READ AND UNDERSTOOD THIS USER MANUAL.

To increase the product life of the device and to ensure trouble-free operation, use it in accordance with this user manual and regularly perform maintenance tasks. The technical data and specifications in this user manual are up to date. The manufacturer reserves the right to make changes associated with quality improvement. The device is designed to reduce noise emission risks to a minimum, taking into account technological progress and noise reduction opportunities.

LEGEND

CE	The product satisfies the relevant safety standards.
	Read instructions before use.
	The product must be recycled.
	WARNING! or CAUTION! or REMEMBER! Applicable to the given situation (general warning sign).
	Use ear protection. Exposure to loud noise may result in hearing loss.
	Wear protective goggles.
	Wear protective gloves.
	Wear head protection.
	Wear foot protection.
	ATTENTION! Hot surface, risk of burns!
	CAUTION! Moving parts may cause serious injuries.

PLEASE NOTE! Drawings in this manual are for illustration purposes only and in some details, it may differ from the actual product.

The original operation manual is in German. Other language versions are translations from German.

1. USAGE SAFETY

ATTENTION! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in serious injury or even death.The terms "device" or "product" are used in the warnings and instructions to refer to < Forward plate compactor, Reversible plate compactor > Do not cover air inlets/outlets! Do not put your hands or other items inside the device while it is in use! Do not cover the ventilation openings!

2.1. ENGINE OPERATION SAFETY
a) Do not smoke near the device. The device contains flammable substances.
b) W The engine gets very hot during operation. Do not touch the hot engine because it may cause burns.
c) Add oil till the full marking before start using the device. If the oil level is low, engine will not start or it might shut down.
d) Oil leaking from the machine should be reported to the appropriate services or comply with legal requirements applicable in the area of use.

e! Danger! Danger to health and the risk of explosion of the internal combustion engine
Poisonous carbon monoxide is present in the engine exhaust. Remaining in a carbon monoxide environment may lead to losing consciousness or even death. Do not run the engine in a closed space.
g) Protect the engine from heat, sparks and flame. Do not smoke in the vicinity of the chipper!
h) Petrol is flammable and explosive. Before refuelling the engine should be turned off and cooled down
i) Warning! Risk of engine damage due to wrong fuel. j) Make sure that all users have read, understood and follow the manual.
k) Misuse or careless use of the device may cause serious injuries.
1) Before each cleaning, regulation, accessory change, or if the device is not in use, turn the engine off and completely cool the device.
m) Do not touch moving parts or accessories unless the engine is turned off and left to cool.
n) Stay away from moving and rotating parts as they may cause injury.
o) Do not use the machine if all protective covers are not installed.
p) Do not increase the engine speed above 3500 rpm without more a load. Any increase may result in injury or damage to the device.
q) Do not touch the silencer or other hot elements when the engine is hot it may cause serious burns.
1) Make sure that petrol is stored only in certified containers (e.g. canister).
s) Do not refuel near sparks, flames or lit cigarettes. Stop the engine before refuelling. Never refuel while the engine is running or is still hot. Otherwise, spilled or evaporated fuel may catch fire from engine sparks or silencer heat.
u) Do not overfill fuel tank and avoid spilling petrol while refuelling. Spilled petrol or petrol fumes may catch fire. If petrol has been spilled, make sure that the area is dry before starting the engine.
v) After refuelling, make sure that the fuel tank cap is properly screwed on.
w) Do not operate the engine or refuel petrol in enclosed areas without appropriate ventilation.
x) Avoid operating the machine in enclosed spaces, tunnels or other poorly ventilated places as the exhaust fumes contain lethal/harmful fumes and gases. If operating the machine in such conditions is unavoidable, provide adequate exhaust extraction.
y) To transport: Stop the engine. Close and secure the fuel tank cap. Switch the fuel valve to the "OFF-O" position. Drain the fuel tank before long distance transportation or on bumpy roads.
2) Keep flammable materials (petrol, matches, straw, etc.) away from the exhaust.

2.2 SAFETY IN THE WORKPLACE

a)	Make sure the workplace is clean and well lit. It is messy or poorly lit workplace may lead to accidents. Try to think ahead, observe what is going on and use common sense when working with the device.
b)	Do not use the device in a potentially explosive environment, for example in the presence of flammable liquids, gases or dust. The device generates sparks which may ignite dust or tumes.
c)	If you discover damage or irregular operation, immediately switch the device off and report it to a supervisor without delay.

d) If there are any doubts as to the correct operation of the device, contact the manufacturer's support service.
e) Only the manufacturer's service point may repair the device. Do not attempt any repairs independently!
In case of fire, use a powder or carbon dioxide (CO₂) fire extinguisher (one intended for use on live electrical devices) to put it out.
g) Children or unauthorised persons are forbidden to enter a work station. (A distraction may result in loss of control over the device).
h) Use the device in a well-ventilated space.
i) The device produces dust and debris during operation. It is important to protect bystanders from their harmful effects.
j) Regularly inspect the condition of the safety labels. If the labels are illegible, they must be replaced.
k) Please keep this manual available for future reference. If this device is passed on to a third party, the manual must be passed on with it.
1) Keep packaging elements and small assembly parts in a place not available to children.
m) Keep the device away from children and animals. n) If this device is used together with another equipment, the remaining instructions for use shall also be followed.

REMEMBER! When using the device, protect children and other bystanders.

2.3. PERSONAL SAFETY

a) Do not use the device when tired, ill or under the influence of alcohol, narcotics or medication which can significantly impair the ability to operate the device.

b) The machine may be operated by physically fit persons who are able to handle the machine, are properly trained, who have reviewed this operating manual and have received training in occupational health and safety.

c) The machine is not designed to be handled by persons (including children) with limited mental and sensory functions or persons lacking relevant experience and/or knowledge unless they are supervised by a person responsible for their safety or they have received instruction on how to operate the machine.

d) When working with the device, use common sense and stay alert. Temporary loss of concentration while using the device may lead to serious injuries.

c) Use personal protective equipment as required for working with the device, specified in section 1 (Legend). The use of correct and approved personal protective equipment reduces the risk of injury.

Do not overestimate your abilities. When using the device, keep your balance and remain stable at all times. This will ensure better control over the device in unexpected situations.

g) Do not wear loose clothing or jewellery. Keep hair, clothes and gloves away from moving parts. Loose clothing, jewellery or long hair may get caught in moving parts.

h) Remove all adjusting tools or spanners before turning the device on. A tool or spanner left in the revolving part of the device may cause injury.

i) Use eye, ear and respiratory protection.

j) The device is not a toy. Children must be supervised to ensure that they do not play with the device.

2.4. SAFE DEVICE USE

a) Do not use the device if the ON/OFF switch does not function properly (does not switch the device on and off). Devices which cannot be switched on and off using the ON/OFF switch are hazardous, should not be operated and must be repaired.

b) When not in use, store in a safe place, away from children and people not familiar with the device who have not read the user manual. The device may pose a hazard in the hands of inexperienced users.

c) Keep the device in perfect technical condition. Before each use check for general damage and especially check for cracked parts or elements and for any other conditions which may impact the safe operation of the device. If damage is discovered, hand over the device for repair before use.

b) Keep the device out of the reach of children.

c) Device repair or maintenance should be carried out by qualified persons, only using original spare parts. This will ensure safe use.

f) To ensure the operational integrity of the device, do not remove factory-fitted guards and do not loosen any screws.

g) When transporting and handling the device between the warehouse and the destination, observe the occupational health and safety principles for manual transport operations which apply in the country where the device will be used.

h) Do not leave this appliance unattended while it is in use.

i) Clean the device regularly to prevent stubborn grime from accumulating.

j) The device is not a toy. Cleaning and maintenance may not be carried out by children without supervision by an adult person.

k) It is forbidden to interfere with the structure of the device in order to change its parameters or construction.

I) Keep the device away from sources of fire and heat. m) During operation, the device generates vibrations and requires repetitive activities that may be harmful to user's hands and shoulders.

n) The user and the machine should be in a stable position on level ground. Make sure that the machine does not tip over, slip or fall during operation or when left unattended.

0) Before using the device near excavation, make sure that excavation walls are stable and will not collapse under vibration.

p) Make sure that there are no live electrical cables, gas, water or other telecommunication infrastructure in the area to be compacted because they may become damaged by vibrations.

q) Do not stand on the device, whether it is currently in use or not.

r) Slipping, tripping or falling are the main causes of serious injury or death. Be careful of uneven or slippery working surfaces as well as unprotected holes and excavations.

s) Use proper protective clothing and footwear when working with hot bituminous mixtures.

t) The device is heavy and should be moved and positioned by two sufficiently strong people. Use the handles on the machine and proper heavy-lifting techniques.

ATTENTION! Despite the safe design of the device and its protective features, and despite the use of additional elements protecting the operator, there is still a slight risk of accident or injury when using the device. Stay alert and use common sense when using the device.

1. USE GUIDELINES

The device is intended for soil compacting and surface smoothing. The device transmits vibrations through a vibrating plate, whose power is generated by a combustion engine. The machine is used for smoothing surfaces such as soil, sediments, beaches, sandy surfaces, or finishing asphalt or paved surfaces. The device is used for:

- trench compaction,

- earthwork,

• roadwork,

- landscape architecture.

- bricklaving.

- making driveways.

CAUTION: The machine may have difficulties with moving forward (forward and backward - MSW-RPLAT25) on soils with high water content (clay, mud) and in levelling soils containing big rocks (insufficient compaction power). Consequently, the machine should not be used in those cases. The device is used mainly to compact flat surfaces, although it is not effective when it comes to activities requiring intensive compaction.

The user is liable for any damage resulting from unintended use of the device.

3.1 PREPARING FOR USE

Before starting operation

• Make sure that all impurities, blockages, unnecessary nuts and caps, etc. have been removed from the device. Particular attention should be paid to surfaces that have contact with the vibrating plate and area adjacent to the engine air intake, carburettor and air filter.

- Check if all bolts and screws are installed and adequately tightened. Loose bolts and screws may damage the device.

- Check if the V-belt is properly tightened. The proper distance between the belts when they are compressed in the central position between the two wheels is about 10-15mm (1/2 inch). CAUTION! If the belts are excessively loose, transmission power may be reduced or irregular vibrations may damage the device.

- Check an engine oil level (A- maximum, B- minimum). If the level is low, top it up through the hole for the oil dipstick(C) (Fig. 1).

Use proper engine oil according to instructions in the table below.

Temperature Oil type
+120°F ~40°F (49°C~4.5°C)(Spring, summer, autumn)	SAE 30
+40°F ~ +15°F (4.5°C~ -9.5°C) (Winter) SAE 20
Below +15°F (-9.5°C) SAE 10W-30

- On a vibrating assembly, change the oil for the first time after 50 operating hours and for the second time after 100 operating hours. Perform subsequent changes every month or every 200 operating hours. Use MOBIL NUTO H68 or other oil of the same standard.

• Use only petrol (92% and above). When filling the fuel tank, make sure that the fuel filter is installed.

Wheels assembly: + Model MSW-FPLAT20:

Screw wheel frame to the main body of the device with the mounting screws (Fig. II).

• Model MSW-RPLAT25:

Place wheel frame under the lifted vibrating plate (Fig. III) and insert the wheel frame pin into the hole in the centre of the vibrating plate (Fig. IV).

3.2. DEVICE USE Starting the engine:

1. Turn ON/OFF switch clockwise to the "I" (ON) position (Fig. 2)

2. Open the fuel valve (move to the right to the 'OPEN-I' position (Fig. 6))

3. Move the speed control lever from 1/3 to 1/2 of the high speed position distance (Fig. 7).

4. Close the suction lever (push to the far left). CAUTION! If the engine is warm or the ambient temperature is high, open the suction lever halfway or leave it entirely open. If the engine is cold and the ambient temperature is low, close the suction lever completely (Fig. 8)

5. Slowly pull the starter cable handle until you feel resistance. This is the "compression" point. Return the handle to its original position, then quickly pull again. Do not pull it fully. After starting the engine and still holding the handle, let the starter cable slowly return to its original position (Fig. 9)

Operating the speed lever:

1. As the engine heats up, gradually move the suction lever to the far right - open position (Fig. 10).

2. Vigorously move the speed control lever to the right, from the LOW position (turtle) to the HIGH position (rabbit). As soon as the motor speed reaches approx. 2300-2600 rpm, the centrifugal coupling is engaged.

CAUTION! Do not move the speed control lever slowly (from "OFF" to "ON"). If the engine speed increases too slowly, the clutch may slip (Fig.11, 12).

Model: MSW-FPLAT20

Model: MSW-RPLAT25

1. On model MSW-RPLAT25, use the direction lever on the handle of the device to change compacting direction. (Fig. 13)

Driving the device

1. Control the device forwards (forward and backward - MSW-RPLAT25) by gripping the handle with both hands and pushing the device along the ground. Driving sideways, move the handle to the right or left.

2. MSW-RPLAT25: If there is a problem with forward or backward movement, adjust the feed rate using the direction lever.

Turning the device off:

1. EMERGENCY SHUTDOWN - turn ON/OFF switch to "OFF" position (15).

2. REGULAR SHUTDOWN - move the speed control lever to the low speed position (turtle) (14) for 3-5 minutes. When the engine is cold, turn the ON/OFF switch to the 'OFF' position (15) and close the valve to shut off the fuel - '0' position (16).

Operation guidelines:

- If the engine stops and will not restart, check the engine oil level.

- When using the device to level stone pavers, place a rubber mat on the vibrating plate.

- Where possible, the space to be compacted should be graded and aligned beforehand.

- Use unleaded petrol as fuel. Make sure that the fuel is free from impurities before use.

- When compacting asphalt surfaces, paint the bottom surface of the vibrating plate with diesel fuel. This will help prevent the slab from sticking to the asphalt.

- The vibrating motion ensures a self-propelling effect. The handle of the device should be placed on the opposite side of the vibrating unit (vibrator).

- Before beginning compacting, move the speed control lever on the handle to the maximum position (ON).

- Caution! When turning the device off, do not move the speed control lever slowly (from HIGH (rabbit) to LOW (turtle)), the movement must be vigorous.

• Always maintain a stable posture to avoid slipping and losing control while starting or operating the machine.

3.3. CLEANING AND MAINTENANCE

a) After cleaning the device, all parts should be dried completely before using it again.

b) Store the unit in a dry, cool place, free from moisture and direct exposure to sunlight.

c) Do not spray the device with a water jet or submerge it in water.

d) Do not allow water to get inside the device through vents in the housing of the device.

e) Clean the vents with a brush and compressed air. f) The device must be regularly inspected to check its technical efficiency and spot any damage.

g) Use a soft, clamp cloth for cleaning.

h) To minimise wear and tear on the equipment, change oil regularly.

i) Check the tension and wear of the V-belt regularly. Adjust or change it whenever necessary.

j) Check, clean and/or change the engine air filter regularly, especially when working in dusty environments.

k) Check, clean and/or change the spark plug regularly. l) Check that all mounting elements are properly installed because the machine is exposed to vibrations.

m) When storing the machine for a longer period of time after operation:

• carefully remove fuel from the fuel line, tank and carburettor.

- after removing the spark plug, pour a few drops of an engine oil into the cylinder. Manually turn the engine a few times to make sure that the inside of the cylinder has been covered with the oil.

n) Clean the outside of the device with a damp cloth. Store the covered unit in a dry place.

Periodic testing and servicing:

1. Daily

A. Remove contaminants from the device, e.g. mud, dirt, etc.

B. Clean the bottom of the vibrating plate to prevent the accumulation of dirt.

C. Check the air filter, clean or change it when necessary.

D. Check if all nuts and bolts are properly mounted and tighten if necessary.

E. Check the level of the engine oil and top it up. F. Check the rubber anti-vibrating mountings for

wear or damage, replace them if necessary.

A. Check the oil level in the vibrating unit (vibrator). Change it if necessary.

- Place the device horizontally on a flat surface. Make sure that the device is level when checking the oil level.

B. Check and clean the air filter (Fig. 17): dirty elements of the filter may cause starting difficulties, loss of power, engine malfunction and will significantly shorten the life of the engine. Keep the air filter clean.

- Urethane foam (D):

Take the foam out and wash in paraffin. Then, saturate the foam with a mixture of 3/4 parts paraffin and 1/4 parts engine oil. Take the element out to remove the mixture. Put the foam back in the filter.

• Double-coated urethane foam (E):

Take the foam out and wash in paraffin. Then, saturate the foam with a mixture of 3/4 parts paraffin and 1/4 parts engine oil. Take the element out to remove the mixture. Shake excess oil out.

C. Take the spark plug out, clean and adjust the clearance of the spark plug to 0.6 0.7 mm (0.02 0.03 inch). Change the plug spark plug if necessary (Fig. 18).

D. Drain the engine oil and replace it with new oil (Fig. 19).

CAUTION! When the engine is new, make the first oil change after 20 hours of device operation and top up oil tank before restarting.

1. Once a month

A. Change the oil in the vibrating assembly (F) - Unscrew the drain plug (G) and tilt the device to drive the oil off (Fig. 10). Remember that it is easier to drain the oil when it is warm.

Model: MSW-FPLAT20

Model: MSW-RPLAT25

DANE TECHNICZNE

NAMEPLATE TRANSLATIONS

MSW®MOTOR Technologies		expando com
1	Product Name	7 Power
2	Model	8 Vibration Frequency
3	Travel Speed	9 Excitation Force
4	Weight	10 Compaction Depth
5	Production Year
6	Serial Number

	123456	●	●		●	●	●
DE	Produktname	Modell	Vorschubsgeschwindigkeit		Gewicht	Produktionsjahr	Ordnungsnummer
EN	Product Name Model Travel speed Weight Production year Serial No.
PL	Nazwa produktu	Model	Prędkość posuwu		Waga	Rok produkcji	Numer seri
CZ	Název výrobku	Model	Rychlost posuwu		Hmotnost	Rak výroby	Seriovoć číslo
FR	Nom du produit	Modèle	Vitesse de déplacement		Poids	Année de production	Numero de serie
IT	Nome del prodotto	Modello	Velocità di avanzamento		Peso	Anno di produzione	Numero di serie
ES	Nombre del producto	Modelo Velocidad de avance Peso Ano de producción					Número de serie
	73	●9		1011		●	●
DE	Motoricistung	Schlaghäufigkeit		Anregungskraft		Tiefe der Dichte	Horsteller
EN	Power	Vibration Frequency Excitation Force Compaction depth					Manufacturer
PL	Moc silnika	Częstotliwość wibracji		Siła wybudzeniowa		Głębokość zagyszczenia	Producent
CZ	Vykon motoru	Frekvence rázú		Budici sila		Hloubka zahuštění	Výrobe
FR	Puissance du moteur	Fréquence d'impact		Force d'excitation		Profondeur de compactage	Fabricant
IT	Potenza del motore	Frequenza d'impatto		Forza di eccitazione Profondità di compattazione			Produttore
ES	Potencia motriz	Frecuencia de impactos		Fucrza de excitación		Profundidad de compactación	Fabricante

DE | EN | PL | FR | IT | ES | CZ

EG-Konformitätserklärung | EU Declaration of conformity | Deklaracja zgodności WE | Déclaration UE de conformité | Dichiarazione di conformità UE | Declaración UE de conformidad | Prohlásení o shodě ES, 2019/13-08/220

For the disposal of the device please consider and act according to the national and local rules and regulations.

CONTACT

expondo Polska sp. z o.o. sp. k.