TV 900 - Measuring equipment Testboy - Free user manual and instructions

Product type	EVSE adapter for testing charging stations
Brand	Testboy
Model	TV 900
Category	Measuring equipment
Power supply	Via type 2 connector (power from the charging station)
Main functions	Simulation of charge states (CP-State A to D), simulation of cable current (PP-State: N.C., 13A, 20A, 32A, 63A), phase test L1/L2/L3, fault simulation (PE break, CP short circuit), continuity test
Display	Phase indicator LED
Connectors	Type 2 connector, 4 banana jacks (L1, L2, L3, N, PE, CP), BNC connector for oscilloscope, mains socket 5A max
Selectors	Rotary CP-State (6 positions), rotary PP-State (5 positions), rotary Phase (L1/L2/L3)
Buttons	CP-State E (fault simulation), PE (fault simulation)
Operating temperature	0 to +40 °C
Protection class	IP40
Socket load limit	5 A
Cleaning	Damp cloth with mild detergent; do not allow moisture to enter
Safety	Use by qualified electricians; observe the 5 safety rules; do not use in humid environments
Compliance	CE
Estimated weight	Approximately 300 g
Estimated dimensions	150 x 80 x 50 mm
Warranty	Voids if instructions are not followed
Manufacturer	Testboy GmbH, Germany

Frequently Asked Questions - TV 900 Testboy

How to use the Testboy TV 900?

Plug the type 2 connector into the charging station to be tested. The device turns on automatically. Use the rotary selectors CP-State and PP-State to simulate different charging states. The banana jacks allow connecting an installation tester or multimeter. Follow the safety instructions before any use.

What do the different CP-State states mean?

The CP-State positions simulate charge states: A (station not connected), B (vehicle detected but no charging), C (active charging without ventilation), D (active charging with ventilation). Additional positions allow fault simulation.

How to simulate a fault with the TV 900?

Use the CP-State E button to simulate a short circuit between PE and CP (communication fault). Use the PE button to interrupt the PE conductor (earth fault). These simulations check the charging station's reaction.

What is the maximum voltage supported by the TV 900?

The TV 900 is designed for electric vehicle charging stations. The maximum voltage is not explicitly specified, but it supports standard charging voltages (up to 400 V three-phase). Use only on installations compliant with applicable standards.

Can I use the TV 900 outdoors?

Yes, but only in dry conditions. Protection class IP40 protects against solid bodies >1 mm, but not against water. Avoid rain, high humidity, and temperatures outside the range 0-40 °C.

How to clean the TV 900 adapter?

Clean the housing with a damp cloth and mild household detergent. Never use solvents or harsh products. Do not allow moisture to enter to avoid electric shock.

What to do if an LED does not light up?

Check that the charging station is active and the type 2 connector is properly plugged. If the problem persists, the device may be defective. Do not use it and have it checked by a professional.

How to test continuity with the TV 900?

The TV 900 itself is not a continuity tester, but it can be used with an installation tester connected to the banana jacks. Consult the manual of your installation tester for the procedure.

What accessories are supplied with the TV 900?

The manual only mentions the adapter itself. No accessories are listed. Check the package contents. Additional measuring cables may be required.

Where to find the declaration of conformity?

The declaration of conformity is available on Testboy's website: www.testboy.de. You can also contact customer service to obtain a copy.

USER MANUAL TV 900 Testboy

Line drawing of a handheld electronic device with control panel and buttons (no text or symbols)

Testboy® TV 900

Version 1.1

Testboy TV 900 3

Bedienungsanleitung

Testboy TV 900 9

Operating Manual

Testboy TV 900 15

PP-State explanation 13

CP-State explanation 13

Fault simulation 13

Cleaning 13

Technical data 14

Safety information

WARNING

Read this manual carefully before using the instrument. Failure to use the instrument in accordance with the manufacturer's specifications can affect the protection which it provides.

WARNING

Sources of danger include e.g. mechanical parts, which can cause serious injuries. Objects are also at risk (e.g. damage to the instrument).

WARNING

An electric shock can result in death or serious injury and jeopardise the function of objects (e.g. damage to the instrument).

WARNING

Unauthorised modification and/or changes to the instrument are not permitted for reasons of safety and approval (CE). In order to ensure safe and reliable operation of the instrument, you must always comply with the safety information, warnings and the information contained in the section "Intended use".

WARNING

Observe the following information before using the instrument:

Avoid operating the instrument near to electric welding equipment, induction heaters or other electromagnetic fields.
To stabilise the instrument after abrupt changes in temperature, it must be allowed to adjust to the new ambient temperature for approx. 30 minutes before use.
Temperatures below 5 °C can impair the readiness of the voltage tester. Please provide a sufficient power supply by using suitable batteries as specified for the deployed temperature range!
Do not expose the instrument to high temperatures for a long period of time.
Avoid dusty and humid environments.
The voltage tester and accessories are not toys and must be kept out of the reach of children!
When working in industrial facilities, comply at all times with the accident prevention regulations for electrical systems and equipment as established by the employers' liability insurance association.

Please observe the five safety rules:

1 Disconnect
2 Secure against reactivation
3 Ensure isolation from the power supply (check that there is no voltage on both poles)
4 Earth and short-circuit
5 Cover adjacent live parts

WARNING

Compared with the reference value of 100 kΩ, a voltage tester with relatively low impedance does not indicate all interference voltages with an original value above the ELV. On contact with the parts of the system to be tested, discharge can mean that the voltage tester temporarily diminishes the interference voltages to a level under the ELV. Removing the voltage tester returns the interference voltage to its original value.
Compared with the reference value of 100 kΩ, a voltage tester with relatively high internal impedance will not clearly indicate "Operating voltage not present" when an interference voltage exists.
If the display "Voltage present" does not appear, we strongly recommend that you insert the earthing device before starting the work.
If the display “Voltage present” appears for a part that is considered to be separate from the system, we strongly recommend that you take additional action (e.g.: use a suitable voltage tester, visually check the separating point in the electrical network, etc.), verify and determine the “Operating voltage not present” state of the part of the system to be tested and determine that the voltage indicated by the voltage tester is an interference voltage.

Intended use

Only intended for use by qualified electricians and specialized personnel.

The instrument is only intended for the applications described in the manual, such as AC, DC and continuity checks, phase and rotating field tests. Any other usage is forbidden and can result in accidents or destruction of the instrument. Any such misapplication will result in the immediate expiry of all guarantee and warranty claims on the part of the operator against the manufacturer. All users of this tester should have the appropriate training and be familiar with the dangers associated with performing a voltage test that occur in an industrial environment, the necessary safety precautions and the procedure for checking the correct function of the instrument before and after each use.

We shall not accept any liability for damage to property or injury to persons resulting from improper handling or non-compliance with the safety information. In such cases, any warranty claim becomes invalid. An exclamation mark in a triangle indicates safety information in the operating manual. Read the entire manual before commissioning. This instrument is CE-approved and thus fulfils the required directives.

We reserve the right to change specifications without prior notice © 2020 Testboy GmbH, Germany.

Disclaimer

The warranty claim is voided in cases of damage caused by failure to comply with the specifications of the manual!

We shall not accept any liability for the resulting damage!

Testboy does not accept responsibility for damage resulting from

Failure to observe the manual
Changes to the product which have not been approved by Testboy or
Spare parts which have not been manufactured or approved by Testboy
The consumption of alcohol, drugs or medicines.

Correctness of the operating manual

This operating manual has been compiled with considerable care and attention. No guarantee is given that the data, figures and drawings are complete or correct. Subject to changes, printing mistakes and errors.

Disposal

Dear Testboy customer, Purchasing our product gives you the option of returning the instrument at the end of its lifespan to suitable collection points for waste electrical equipment.

The WEEE directive regulates the return and recycling of electrical appliances. Manufacturers of electrical appliances are obliged to take back and recycle all sold electrical appliances free of charge. Electrical appliances may no longer be disposed of through conventional waste disposal channels. Electrical appliances must be recycled and disposed of separately. All equipment subject to this directive is marked with this logo.

Certificate of quality

All quality-related activities and processes performed by Testboy GmbH are subject to continual monitoring within the framework of a Quality Management System. Testboy GmbH confirms that the testing equipment and instruments used during the calibration process are subject to a continual monitoring process.

Declaration of conformity

The product conforms to the most recent directives. For further information, go to www.testboy.de

Operation

Thank you for deciding on the Testboy® TV 900, an EVSE (Electric Vehicle Supply Equipment) adapter.

This test adapter is an accessory for additional Testboy measuring instruments and testers, for example, to carry out safety or function tests using an installation tester. It has a type 2 connector for testing charge accessories for electric vehicles (EVSE Mode 3).

The solid housing of the Testboy® TV 900 means that it can also be used under harsh operating conditions.

The Testboy TV 900's LED display is intended as a guide value rather than a reading.

For this, suitable measuring/test equipment should be used!

Safety information

You have chosen an instrument providing a high degree of safety. To ensure safe and correct application, it is necessary to fully read this operating manual before using the instrument for the first time.

1) Type 2 connector
2) Phase indicator
3) Banana jacks for phases L1, L2, L3
4) Banana jack for CP
5) Banana jack for PE
6) CP-State rotary switch
7) Phase rotary switch
8) CP-State E (Fault Simulation) button
9) Socket
10) BNC jack
11) Banana jack for N
12) PP-State rotary switch
13) PE Fault Simulation button

The following safety precautions apply:

If the display fails to indicate one or more functions, then do not continue to use the instrument. It must be checked by a specialist.
Avoid contact with the banana jacks (3, 4, 5, 11)! (Refer to the figure)
The instrument must not be operated in a humid environment!
Always keep the instrument dry and clean. The housing should only be cleaned using a damp cloth.
The various signals displayed by the voltage tester should not be used for measurement purposes.

1 2 3 4 5 6 7 8 9 10 11 12 13

Function

The instrument simulates a connected electric vehicle and enables various charge states to be simulated. The TV 900 has various measuring and tapping points. To switch on the instrument, connect the type 2 connector to a charge column. When the charge column is enabled, the LEDs indicate the phase(s). The "CP-State" (Control Pilot Resistance) rotary switch can be used to simulate various charge states. The banana jacks enable testing using various test leads. The BNC jack enables an oscilloscope to be used. Additional measuring instruments can be connected to the socket. The phases can be switched with the relevant rotary switch. The "PP-State" (Proximity Pilot Resistance) switch can be used to simulate a cable (N.C., 13 A, 20 A, 32 A, 63 A are selectable).

The "CP-State E" and "PE Fault Simulation" buttons can be used to simulate fault states. E.g. a PE conductor break.

WARNING

The socket has a maximum load capacity of 5 A! It is also important not to switch between phases under load!

Test procedure

Connect your installation tester to the socket (alternatively to the banana jacks) on the TV 900.

Select CP-State "A" and PP-State "N.C.".

Then connect the type 2 connector for the TV 900 to the charge equipment/column to be tested.

Installation tests can only be carried out for voltage-free installation circuits.

Now simulate the various charge conditions with the CP-State and PP-State rotary switches. Observe the feedback from the charge equipment/column.

The “Phase” rotary switch can be used to switch the phases to the sockets, so that each phase can be tested individually via the socket. Via the BNC jack on the head piece of the instrument, an oscilloscope can also be connected.

PP-State explanation

Position	Description
N.C.	Incorrect operation or connector not connected
13 A
20 A	Setting for maximum current of EV cable
32 A	TV 900 is connected to the charge equipment/column and can carry out testing in each of these settings.
63 A

CP-State explanation

Position	Simulation	Description
A	Charge equipment/column is not connected	TV 900 is idle, charge equipment/column does not supply energy
B	Charge equipment/column is connected	TV 900 has been detected, charge equipment/column does not supply energy
C	Charge equipment/column is active without fan	Charge equipment/column is ready for charging, TV 900 starts the charge process and does not require ventilation, energy supply only if there is no ventilation.
D	Charge equipment/column is active with fan	Charge equipment/column is ready for charging, TV 900 starts charge process and requires ventilation, energy supply only if there is no ventilation.

Fault simulation

The TV 900 test adapter has the option to simulate two faults that could occur on charge columns.

CP-State E can be activated with the switch on the left of the socket. This corresponds to a fault or a break in the communication between the vehicle and the charge column. A short circuit is switched via a diode between PE and CP. This sometimes trips the fuse of the charging station!

The button on the right of the socket can be used to interrupt the PE conductor. It is then possible to check whether the charge column responds accordingly to this fault.

Cleaning

Use a damp cloth and mild household detergent to clean the instrument should it become soiled through daily use. Never use harsh cleaning agents or solvents to clean the instrument.

To avoid electric shocks, do not allow moisture to penetrate the housing.

Technical data

Display	LEDs
Operating temperature	0 to +40 °C
Protection class	IP 40
Voltage supply	Type 2 connector / charge equipment/column for electric vehicles
Socket load limit	5 A

Table des matières

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