Gysflash 6.24 PL - Battery charger GYS - Free user manual and instructions
Find the device manual for free Gysflash 6.24 PL GYS in PDF.
| Product type | Battery charger |
| Brand | GYS |
| Model | Gysflash 6.24 PL |
| Rated voltage | 24 V (24 V lead batteries, 24 V lithium) |
| Charging current | 6 A |
| Compatible battery types | Lead (Gel, AGM, Liquid), Lithium Iron Phosphate (LFP/LiFePO4), Standard Lithium-ion (NMC, NCA, LCO, Li-Po, MCO, etc.) |
| Lead battery capacity | 15 Ah to 125 Ah (up to 170 Ah in maintenance) |
| Lithium battery capacity | 2 Ah to 125 Ah (up to 170 Ah in maintenance) |
| Power supply | 220-240 V AC 50-60 Hz |
| Number of lead charging stages | 7 stages (analysis, recovery, test, desulfation, charge, absorption, maintenance) |
| Number of lithium charging stages | 8 stages (analysis, recovery, charge, absorption, test, top-up, equalization/balancing, maintenance) |
| Desulfation function | Yes, at 31.6 V |
| UVP Wake UP function | Yes (for lithium batteries with undervoltage protection) |
| Protections | Short-circuit, reverse polarity, anti-spark, double insulation, thermal protection (temperature >50°C) |
| Ambient temperature adaptation | Yes, for lead battery |
| Maintenance | Clean with a dry cloth. Do not use solvents. Disconnect before maintenance. |
| Warranty | 2 years (parts and labor) |
| Insulation class | Class II (double insulation) |
| Intended use | Charging 24 V lead and lithium batteries (automobile, motorcycle, etc.) |
| Max ambient temperature | 50°C |
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USER MANUAL Gysflash 6.24 PL GYS
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Technical line drawing of a mechanical housing component with mounting holes and internal components (no text or symbols)FR 2-6 / 37-40
EN 7-11 / 37-40
DE 12-16 / 37-40
ES 17-21 / 37-40
RU 22-26 / 37-40
NL 27-31 / 37-40
IT 32-36 / 37-40
GYSFLASH 6.24 PL
Chargeur 6 A/24 V pour batteries Plomb/Lithium Charger 6 A/24 V for Lead/Lithium batteries 6A/24A Batterieladegerät für Blei-Säure/Lithium Batterien Chargador 6 A/24 V para baterías Plomo/Litio Зарядное устройство 6A / 24B для АКБ Свинец / Литий Lader 6 A/24 V voor Lood/Lithium accu's Caricabatterie 6A / 24V per batterie piombo/litio
INSTRUCTIONS DE SÉCURITÉ
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| Time Interval | U (Line) | I (Bar) | | ------------- | -------- | ------- | | <1s | High | Low | | Max 12h | High | Low | | Max 8h | High | Low | | Max 20h | High | Low | | Max 8h | High | Low | | No limit | High | Low |Étape 1 : Analyse
ANOMALIES, CAUSES, REMÈDES
CONDITIONS DE GARANTIE
This manual contains safety and operating instructions, to be followed for your safety.
Please read it carefully before using the device for the first time and keep it for future reference.
Read and understand the following safety instructions before use. Any modification or update that is not specified in the instructions manual should not be undertaken.
The manufacturer is not liable for any injury or damage due to non-compliance with the instructions featured in this manual. If there is any issue or uncertainty, please consult a qualified individual to operate the equipment correctly.
This machine should only be used for charging operations specified within the limits indicated on the machine and in the instruction manual. The operator must follow the safety instructions. In case of improper or unsafe use, the manufacturer cannot be held liable.
This unit can be used by children aged 8 or over and by people with reduced physical, sensory or mental capabilities or lack of experience or knowledge, if they are properly monitored or if instructions for using the equipment have safely been read and potential risks understood. Children must not play with the product. Cleaning and maintenance should not be performed by an unsupervised child.
Under no circumstances should it be used to charge domestic batteries or non-rechargeable batteries.
Do not use the charger if the mains cable or plug is damaged.
Do not use the device if the charging cable appears to be damaged or assembled incorrectly in order to avoid any risk of short circuiting the battery.
Never use on a frozen or damaged battery.
Do not cover the device.
Do not place the unit near a heat source/direct sunlight and durably high temperatures (above 50 °C ).
The operating mode of the automatic charger and the restrictions applicable to its use are explained later in this manual.
Fire and explosion risks!
A battery can release explosive gases when on charge.
- During the charge, the battery must be placed in a well ventilated area.
- Avoid flames and sparks. Do not smoke near the device.
- Protect the electrical contact surfaces of the battery against short circuits.
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Diagram showing five different types of electrical hazard symbols: battery, head/shoulder, test tube, and electrical hazard indicators.Risk of acid dispersion!
- Wear protective goggles and gloves.
- In case of contact with the eyes or the skin, rinse immediately with water and see a medical doctor as soon as possible.
Connection / disconnection :
- Ensure that the charger is not connected to the mains before connecting or disconnecting clamps to the battery terminals.
- Always ensure the red clamp is connected to the «+» battery terminal first. If it is necessary to connect the black clamp to the vehicle chassis, make sure it is a safe distance from the battery and the fuel line. The charger must then be plugged into the mains.
• After charging, disconnect the charger from the mains, then disconnect the negative clamp from the body of the car and then disconnect the positive clamp from the battery, in this order.
Connection :
- Class II device
- The connection to the power supply must be carried out in compliance with national standards.
Maintenance:
- If the power cable is damaged, it must be replaced by the manufacturer, its after sales or by an equally qualified person to prevent any accidents.
- Maintenance should only be carried out by a qualified person.
- Warning! Always disconnect from the mains before performing maintenance on the device.
- The device does not require any specific maintenance.
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If the internal fuse is melted, it must be replaced by the manufacturer (GYS dedicated after sales service) or by an equally qualified person to prevent any accidents.
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Do not use solvents or any agressive cleaning products.
- Clean the device surfaces with a dry cloth.
Regulations :
- The Machine is compliant with European directives.
- The declaration of conformity is available on our website.
• EAEC Conformity marking (Eurasian Economic Community).
Waste management:
- This product should be disposed of at an appropriate recycling facility. Do not throw away in a household bin.
GENERAL DESCRIPTION
GYSflash 6.24 PL is ideal for charging most lead-acid (Gel, AGM, Liquid,...) and lithium batteries of the Lithium Iron Phosphate (LFP / LiFePO4) and «standard» lithium-ion types such as Nickel Manganese Cobalt (NMC), Lithium nickel cobalt aluminium oxide (NCA), Lithium Cobalt Oxide (LCO), Lithium Polymer (Li-Po), Lithium Manganese Cobalt Oxide (MCO), etc.
This charger is suited for the charge of:
- Lead-acid batteries 24 V (12 elements in series of 2V) from 15 Ah to 125 Ah, and up to 170 Ah for charge support.
- The charge 24 V LFP batteries (7 cells in series of 3.7V) from 2 Ah to 125 Ah, and up to 170 Ah for charge support.
- The charge 24 V Lithium-ion batteries (6 cells in series of 4.2V) from 2 Ah to 125 Ah, and up to 170 Ah for charge support.
The GYSFLASH 6.24 PL is equipped with an integrated temperature sensor that ensures that the charging current is adapted to the ambient temperature for an optimal charging performance. This adjustment ensures a highly precise charge, relative to the temperature of the room.
START UP
- Connect the charger to the battery using the proper accessory (clamps, lugs, etc...).
- Plug the charger to the mains (single phase 220-240Vac 50-60Hz).
- Unlock the charger by pressing button for 3 seconds. Select the mode by pressing button again. Lock the mode by pressing button again for 3 seconds. After roughly five seconds, the charge starts automatically.
- During the charge, the device indicates charge progress. When the indicator light OK flashes, the battery is ready to start an engine. When indicator OK steady, the battery is fully charged.
- The charge can be interrupted at any time by unplugging the mains plug or pressing the button.
- After the charge, disconnect the charger from the mains, then disconnect the clamps from the battery.
CHARGE MODES
- Modes and Options description :
Pb Lead acid
Lead CHARGE mode (29.2 V/6 A) :
Mode designed to charge 24 V lead-acid batteries from 15 Ah to 125 Ah and up to 170 Ah for charge maintenance. Automatic seven step charge cycle.
Li-ion
Lithium-ion CHARGE mode (NMC, NCA, Li-Po, LCO, MCO, ...) (28.7 V/6 A):
Mode designed to charge standard 24 V Li-ion batteries from 2 Ah to 125 Ah and up to 170 Ah for maintenance charge. 8 step automatic maintenance charge cycle.
LiFePO4
Lithium Iron Phosphate Charging Mode (27.6 V/6 A) :
Mode designed to charge 24 V LiFePO4 batteries from 2 Ah to 125 Ah and up to 170 Ah for charge maintenance. 8 step automatic maintenance charge cycle.
UVP Wake UP option :
Some lithium batteries include an UVP (Under Voltage Protection) protection that disconnects the battery in case of deep discharge. This protection prevents the charger from detecting the battery. In order for the Gysflash 6.24 PL to charge the battery, select this option to disable the UVP protection of the battery in order to start charging.
- Load curve Lead:
The GYSflash 6.24 PL uses a 7-step lead charging curve that guarantees the optimal performance of your lead battery.
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| Time Interval | U (Line) | I (Bar) | | ------------- | -------- | ------- | | <1s | High | Low | | Max 12h | High | Low | | Max 8h | High | Low | | Max 20h | High | Low | | Max 8h No limit | High | Low |Step 1 : Analysis
Analysis of the battery condition (charge level, polarity reversal, incorrect battery connected...)
Step 5 : Charge (6 A)
Maximum current fast charge to reach an 80% charge level.
Step 2: Recovery (3 A)
Recovering damaged elements due to a prolonged deep discharge.
Step 6 : Absorption (29.2 V)
Constant voltage charge to reach 100% charge level.
Step 3 : Test
Sulfated battery test
Step 7: Load retention (27.2 V)
Maintain the battery charge level at its maximum.
Step 4 : Desulfation (31.6 V)
Battery desulfation algorithm.
• Lithium charging curve :
The GYSflash 6.24 PL uses an advanced 8-step Lithium charging curve that guarantees the optimal performance of your lithium battery.
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| Stage | Description | |-------|-------------| | 1 | Analysis | | 2 | Recovery | | 3 | Charging | | 4 | Absorption | | 5 | Test | | 6 | Complement | | 7 | Equalization / balancing | | 8 | Charge retention |Step 1 : Analysis
Analyses the state of the battery (charge level, polarity inversion, wrong battery...)
Step 5: Test
Charge hold test.
Step 2: Recovery (0.5 A)
Recovery algorithm following a deep discharge.
Step 6: Complement
Reduce current charge to reach 100% charge level.
Step 3: Charging (6 A)
Fast charging at maximum current allowing to reach 90% of the charge level.
Step 7: Equalization / balancing (29.4 V or 28.8 V)
Balancing the battery cells
Step 4 : Absorption (27.6 V or 28.7 V)
Constant voltage charge to reach 98% charge level.
Step 8: Charge retention (27.2 V)
Maintain the battery charge level at its maximum with maintenance charging every 10 days.
| ● Estimated charge time | Lead-acid Lithium | ||||||
| Battery capacity 20 Ah 50 Ah 125 Ah | 6 Ah(18 Ah EqPb*) | 15 Ah(45 Ah EqPb*) | 50 Ah(150 Ah EqPb*) | 125 Ah(350 Ah EqPb*) | |||
| Charging time0% >> 90% | 2 h 5 h | 13 h 1 h 2 | h 5 h 13 h | ||||
*Lead battery equivalent: A lithium battery has better starting performance (CCA) than a lead battery. This is why some lithium battery manufacturers indicate the battery lead-acid equivalent (EqPb) that indicates the capacity of a lead-acid battery with the same starting performance. For instance, a LFP battery of 10 Ah will have the same starting performance as a lead-acid battery of around 30 Ah.
- Protections :
The GYSFLASH 6.24 PL has comprehensive safety features to protect it against short-circuits and polarity reversals. It has an anti-spark feature which prevents sparks whilst connecting the device to the battery. This charger has double insulation and is safe to use with the battery in situ as it will protect the vehicle's on-board electronics.
The GYSFLASH 6.24 PL is fitted with an integrated temperature sensor that ensures that the charging current is adapted to the ambient temperature to prevent internal the electronics from overheating.
TROUBLESHOOTING, CAUSES, SOLUTIONS
| Troubleshooting Causes Solutions | |||
| 1 | The indicator blinks rapidly. | ·Polarity reversal·Battery voltage is too high·Clamps in short-circuit | ·Check that the clamps are correctly connected·Check that it is a 24 V battery. |
| 2 | The indicator blinks slowly. | Battery out of order or very low voltage. | Change the battery. |
| 3 | The indicator is on. | Failure during charging, battery not recoverable. | Change the battery and press to restart a charge. |
| 4 | Indicator stays on even after pressing button. | Thermal protection | Ambient temperature is too high (>50°C), cool the room and let the charger cool down. |
| 5 | Indicator flashes. | Charger in sleep mode. | Press button or connect a battery to the charger to exit sleep mode. |
| 6 | Indicator stays on. | Charge interrupted by pressing. | Press again to restart the charge. |
WARRANTY
The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labour).
The warranty does not cover:
- Transit damage.
- Normal wear of parts (eg.: cables, clamps, etc..).
- Damages due to misuse (power supply error, dropping of equipment, disassembling).
- Environment related failures (pollution, rust, dust).
In case of failure, return the unit to your distributor together with:
- The proof of purchase (receipt etc ...)
- A description of the fault reported
SICHERHEITSHINWEISE
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| Time Period | Voltage (U) | Current (I) | |-------------|-------------|-------------| | <1s | High | Low | | Max 12h | High | Low | | Max 8h | High | Low | | Max 20h | High | Low | | Max 8h No limit | Low | Low |① Stufe: Analyse
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| Time Period | Voltage (U) | Current (I) | |-------------|-------------|-------------| | <1s | High | Low | | Max 12h | High | Low | | Max 8h | High | Low | | Max 20h | High | Low | | Max 8h | High | Low | | Mantenimiento de carga | Low | Low |Etapa 1 : Análisis
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| Time Interval | U (Line) | I (Bar) | | ------------- | -------- | ------- | | <1s | High | Low | | Max 12h | High | Low | | Max 8h | High | Low | | Max 20h | High | Low | | Max 8h | High | Low | | No limit | High | Low |Этап ① : Анализ
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| Time Interval | U | I | | ------------- | ---- | ---- | | <1s | High | Low | | Max 12h | High | Low | | Max 8h | High | Low | | Max 20h | High | Low | | Max 8h | High | Low | | No limit | High | Low |Stap 1 : Analyse
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| Time Interval | U | I | | ------------- | ---- | ---- | | <1s | High | Low | | Max 12h | High | Low | | Max 8h | High | Low | | Max 20h | High | Low | | Max 8h No limit | High | Low |Tappa 1 : Analisi
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Diagram showing electrical connections with labeled components and numbered parts| FR EN DE ES RU | IT | NL | |||||
| 1 | Bouton de sélection/verrouillage/déverrouillage | Selection / lock / unlock button | Auswahl-/Sperr-/Sperr-Taste freischalten | Botón de selección/bloqueo/bloqueo desbloqueo | Кнопка выбора | Tasto di selezione/blocco/sblocco | Knop selecteren/vergrendelen/vergrendelen ontgrendeling |
| 2 | Veille | Sleep mode | Stand-by-Modus | En espera | Режим ожидания | Standby | Stand-by |
| 3 | Charge en cours | Charge in progress | Ladevorgang | En proceso de carga | Идет зарядка | Carica in corso | Bezig met opladen |
| 4 | Charge terminée | Charge complete | Abgeschlossener Ladevorgang | Carga terminada | Зарядка закончена | Carica terminata | Opladen beëindigd |
| 5 | Défaut | Fault | Defekt | Fallo | Ошибка | Predefinito | Storing |
| 6 | Mode charge Plomb | Lead-acid charge mode | Blei-Säure-Batterie-lademodus | Modo de carga Plomo | Режим заряда свинцовой АКБ | Modalità di carica del piombo | Laadmodule Lood |
| 7 | Mode charge lithium-ion | Lithium-ion charge Mode | Lithium-Ion-Batte-rielademodus | Modo de carga Litio | Режим заряда литий-ионной АКБ | Modalità di carica Litio | Laadmodule lithium-ion |
| 8 | Mode charge lithium LiFePO4 | LiFePO4 lithium charging mode | Lithium-LifePO4-Batterielademodus | Modo de carga Litio | Режим заряда литий-железо-фосфатной АКБ (LiFePO4) | Modalità di carica Litio LiFePO4 | Laadmodule Lithium LiFePO4 |
| 9 | Option UVP Wake UP | Option UVP Wake UP | UVP Wake UP Option | Оpción UVP Wake UP | Опция UVP Wake UP | Opzione UVP Wake UP | Optie UVP Wake Up |
| 10 | Oeillets de charge | Charging lugs | Ladeösen | Terminal de carga | Ушки зарядки | Occhiello di carica | Contact ringetjes |
| 11 | Pinces de charge | Charge clamps | Polklemmen | Pinzas de carga | Зажимы зарядки | Morsetti di carica | Laad-klemmen |
| 12 | Prise secteur | Mains plug | Netzsteckdose | Clavija de corriente | Сетевая вилка | Spina | Stopcontact |
