PSPP 5 A1 - Plasma welder PARKSIDE - Free user manual and instructions

Brand	Parkside
Model	PSPP 5 A1
Product type	Plasma torch with pilot arc ignition
Main use	Plasma cutting
Compatibility	Parkside PPS 40 A1 and PPS 40 B2 plasma cutters
Torch length	5 m
Rated current / relative duty cycle	40 A / 35%
Required gas	Compressed air, pressure 4 to 4.5 bar
Allowable gas pressure	0 to 8 bar
Cooling	Air cooling
Connection	Torch (negative), work cable (positive)
Applicable standard	EN IEC 60974-7:2019
Ignition	Pilot arc ignition
Supplied items	Plasma torch, user manual
Wear parts	Electrode, nozzle, nozzle retaining ring
Maintenance	Regular external cleaning, replace electrode (crater >1.5 mm) and nozzle (damaged bore)
Safety	Wear safety glasses and protective clothing, work in a ventilated area, avoid flammable materials and damp environment
Locking	Cut-out switch to lock/unlock the torch button
Storage	In a dry place, out of reach of children
Disposal	Recycling according to Directive 2012/19/EU
Year of manufacture	2022/03
After-sales service	Ecos Office Forbach, email [e-mail], phone [phone]

Frequently Asked Questions - PSPP 5 A1 PARKSIDE

Which Parkside plasma cutters are compatible with the PSPP 5 A1 torch?

The PSPP 5 A1 plasma torch is designed for use with Parkside plasma cutters PPS 40 A1 and PPS 40 B2.

What gas to use and at what pressure?

Use compressed air with a pressure of 4 to 4.5 bar. The permissible inlet pressure can range from 0 to 8 bar.

How to connect the cutting torch to the plasma cutter?

First unplug the cutter. Insert the torch connector (10) into the negative (-) socket and tighten by hand. Then connect the control connector (7) to the corresponding control socket.

How to connect the work cable?

Connect the work cable connector base (9) to the positive (+) socket of the cutter. Insert the connection chuck upward, then turn it clockwise to lock. Then connect the work cable clamp to the plug (8).

How to ignite the torch and use it?

Place the torch on the workpiece with the spacer resting on it. Push the cut-out switch (11) forward to unlock, then press the torch button (2). The cutting arc ignites. After use, push the cut-out switch back to lock.

What is pilot arc ignition and what is it used for?

Pilot arc ignition generates a pilot arc at the nozzle tip as soon as you press the button. This allows cutting without initial contact with the workpiece, making it easier to start on grids or rough surfaces.

When should the electrode be replaced?

Replace the electrode (3) if it has a crater about 1.5 mm deep in the center. Unscrew the nozzle retaining ring (5) to access the electrode.

When should the nozzle be replaced?

Replace the nozzle (4) if the center bore is damaged or enlarged compared to a new nozzle. Late replacement can cause overheating.

What essential safety instructions must be followed?

Wear safety glasses and protective clothing. Work in a well-ventilated area, away from flammable materials and moisture. Never point the torch at yourself or others. Also follow the instructions of the plasma cutter being used.

How to clean and store the torch?

Clean the exterior with air, a brush, or cleaning wool. Store the device in a dry place, out of reach of children.

USER MANUAL PSPP 5 A1 PARKSIDE

PDF ONLINE www.lidl-service.com

Black industrial welding torch with coiled cable and connector (no text or symbols visible)

PILOT IGNITION CONVERSION SET PSPP 5 A1 SCHLAUCHPAKET MIT PILOTZÜNDUNG PSPP 5 A1 TORCHE PLASMA AVEC ALLUMAGE PILOTE PSPP 5 A1

GB IE NI QY MT

PILOT IGNITION

CONVERSION SET

Operation and Safety Notes

Translation of the original instructions

FR BE CH

TORCHE PLASMA AVEC ALLUMAGE PILOTE

Before reading, unfold the page containing the illustrations and familiarise yourself with all functions of the device.

DE AT CH

CY/ MT Operation and Safety Notes Page 5

Scope of delivery....Page 6

Parts description....Page 6

Technical Specifications....Page 7

Safety instructions ...... Page 7

Using the device....Page 8

Connecting the cutting burner....Page 8

Connecting the earthing cable....Page 8

Operation......Page 8

Explanation of pilot ignition....Page 8

Maintaining the burner Page 8

Cleaning Page 9

Storage Page 9

Information about recycling and disposal......Page 9

EU Declaration of Conformity Page 9

Service......Page 10

● Table of pictograms used
	Read the instruction manual of this product attentively and with care before use.
	Important note!
	Dispose of the device and packaging in an environmentally friendly manner!
	Made from recycled material
	Do not dispose of any electrical devices in domestic waste!

Pilot Ignition Conversion Set PSPP 5 A1

- Introduction

Congratulations!

You have purchased one of our high-quality products. The operating instructions form part of this product. They contain important information on safety, usage and disposal. Please familiarise yourself with all operating and safety instructions before using the product. Use the product only as

described and only for the specific applications as stated. This product must be set up or used only by people who have been trained to do so.

KEEP OUT OF THE REACH OF CHILDREN!

- Intended use

The pilot ignition conversion set PSPP 5 A1 is used to convert the Parkside plasma cutters PPS 40 A1 and PPS 40 B2 to pilot ignition for plasma cutting. The device is not intended for commercial use. Use the product only as described and only for the specific applications as stated. Commercial use will void the guarantee. Keep these instructions in a safe place. Ensure you hand over all documentation when passing the product on to anyone else. Any use that differs to the intended use as stated above is prohibited and potentially dangerous. Damage or injury caused by misuse or disregarding the above warning is not covered by the warranty or any liability on the part of the manufacturer.

- Scope of delivery

1 conversion set with pilot burner

1 set of operating instructions

- Parts description

NOTE:

After unpacking the product, please check that all of the package contents are present and that the product is in perfect condition. Do not use the product if it is defective. Contact the manufacturer via the indicated service address.

To do this see Fig. A, B, C:

1	Plasma burner
2	Plasma burner button
3	Electrode
4	Burner sleeve
5	Nozzle clamping sleeve
6	Spacer
7	Plasma burner control plug
8	Earthing clamp connecting plug
9	Earthing clamp device plug
10	Plasma burner plug
11	Safety switch

NOTE:

The use of the term ‘product’ or ‘device’ in the following text refers to the pilot ignition conversion set for plasma cutters named in these operating instructions.

• Technical Specifications

Model: PSPP 5 A1
Hand-held plasma burner with pilot ignition
Rated current and relative duty cycle: 40A / 35%
Gas: Compressed air; 4-4.5 bar
Length of conversion set: 5 m
Cooling: Air cooling
Connection:	Burner 10 “-”; Earth 9 “+”
Minimum gas pressure at the inlet: 0 bar
Maximum gas pressure at the inlet: 8 bar
Burner in accordance with: EN ICE 60974-7:2019
Process: Plasma cutting

Changes to technical and visual aspects of the product may be made as part of future developments without notice. Accordingly, no warranty is offered for the physical dimensions, information and specifications in these operating instructions. The operating instructions cannot therefore be used as the basis for asserting a legal claim.

- Safety instructions

WARNING: Please read through the operating instructions carefully before use. Familiarise yourself with the device, its proper use and the safety instructions based on these operating instructions. These form part of the product and must be available at all times.
■ CAUTION! Wear appropriate eye protection and protective clothing.
■ Only work in well-ventilated areas with plenty of space.
- Do not work in the vicinity of flammable materials or in damp environments.
- Do not use a container as a support. EXPLOSION HAZARD!
- You must follow all operating and safety instructions for the plasma cutter you are using!
■ DANGER! Risk of serious injury or death for children and infants! Never leave children unsupervised near packaging material. There is a risk of suffocation.
■ DANGER! Avoid danger to life and danger of injury from improper use!
■ Never work in the vicinity of inflammable materials.
■ Do not cut with plasma in wet or damp areas.
■ Plasma cutting should only be performed in well-ventilated areas or with an extraction unit with sufficient capacity. The resulting plasma dust is harmful to your health.

■ Once the plasma burner button has been pressed the pilot arc will be ignited immediately.
- Keep away from the burner tip.
■ Never point the plasma burner at yourself or other people!
• Using the device
- Connecting the cutting burner

NOTE:

Always observe the operating instructions for the main device. The parts marked * can be found in the operating instructions for the main device.

Before connecting the burner unplug the mains plug* of the plasma cutter* from the socket.
- Insert the plasma burner plug 10 into the plasma burner connection socket "-" and tighten the union nut hand-tight.
- Insert the plasma burner control plug 7 into the plasma burner control socket* and tighten the union nut hand-tight.
- Connecting the earthing cable
Connect the earthing clamp device plug ⑨ with the earthing clamp connecting socket "+"*.
Then connect the earthing clamp plug* with the earthing clamp connecting plug 8. Make sure that the connecting shaft is first connected and then turned. The connecting shaft of the earthing clamp device plug 9 must point upwards when plugging in. After plugging in, the connecting shaft must be rotated in a clockwise direction until it reaches the stop, in order to lock it in place. This does not require force!
Operation

Compared with working with the plasma burner delivered with the product, please note the following: Position the plasma burner 1 on the workpiece such that the spacer is in full contact. Push the safety switch 11 forwards to lock the plasma burner button 2 in place. Press the plasma burner button 2. The cutting arc is ignited. After each use, push the safety switch 11 backwards to lock the plasma burner button 2 in place.

• Explanation of pilot ignition

Pressing the plasma burner button 2 will ignite a pilot arc. The result of this is a plasma beam at the tip of the burner sleeve 4. This enables contactless cutting of the workpiece. Grills and gratings can also be cut in this way.

NOTE:

The safety switch 11 must always be in the rear position if you are not plasma cutting at that particular moment. The plasma burner button 2 is then locked in place.

- Maintaining the burner

• Switch the plasma cutter* off before carrying out any maintenance work using the On/Off switch, unplug the mains plug* from the mains socket and push the safety switch 11 backwards.
  The consumables displayed in Figure C are the electrode 3 and the burner sleeve 4. They can be replaced once the nozzle clamping sleeve 5 has been unscrewed.
  The electrode 3 must be replaced if there is a crater of approximately 1.5 mm depth in the centre.
  ■ ATTENTION! To unscrew the electrode, do not apply irregular pressure, gradually increase pressure until the electrode comes out. Then screw the new electrode into the holder.

The burner sleeve 4 must be replaced if the central bore is damaged or if it has expanded in comparison to the bore of a new nozzle. If the electrode 3 or the burner sleeve 4 are replaced too late, this can result in the parts overheating. Once replaced, make sure the nozzle clamping sleeve 5 is tightened sufficiently.

NOTE: ATTENTION!

The nozzle clamp sleeve 5 must only be screwed on to the burner 1 once it has been fitted with the electrode 3 and burner sleeve 4. If these parts are missing, the device may malfunction and it may create a hazard for the operating personnel.

- Cleaning

- Clean the exterior of the device and its accessories regularly. Use compressed air, cotton waste or a brush to remove dirt and dust.

In case of a defect or a necessary replacement of equipment parts, please contact the appropriate qualified personnel.

- Storage

Keep the device in a dry location and out of the reach of children.

● Information about recycling and disposal

Don't throw away – recycle

Please return this device, accessories and packaging to your local recycling depot.

According to European Directive 2012/19/EU, used electrical devices must be collected separately for environmentally compatible recycling or recovery. Please return this device to an approved waste management company or use your municipal waste collection service. Please ensure you comply with local regulations. If you have any questions, please contact your local authority or waste management company.

Please note the marking on the different packaging materials and separate them as necessary. The packaging materials are marked with abbreviations (a) and digits (b) with the following definitions:1–7: Plastics, 20–22: Paper and cardboard, 80–98: Composite materials.

• EU Declaration of Conformity

We,

C. M. C. GmbH

Responsible for documentation:

Dr Christian Weyler

Katharina-Loth-Str. 15

66386 St. Ingbert

hereby take sole responsibility for declaring that the product

Pilot Ignition Conversion Set PSPP 5 A1

Year of manufacture: 2022/03

IAN:

389165_2104

Model: PSPP 5 A1

Art. no.: 2427

meets the basic safety requirements as specified in the European Directives

Low Voltage Directive

2014/35/EU

and the amendments to these Directives.

The object of the declaration described above meets the requirements of Directive 2011/65/EU of the European Parliament and of the Council of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

This conformity assessment is based on the following harmonised standards:

DIN EN IEC 60974-7:2019

St. Ingbert, 2 September 2021

C.M.C. GmbH Katharina-Loth-Str. 15 66386 St.Engieft Telefon: [phone] Telefax: [phone]

Dr. Christian Weyler – Quality Assurance –

- Service

NOTE:

You can download this handbook and many more, as well as product videos and software at www.lidl-service.com.

PDF ONLINE www.lidl-service.com

With this QR code you can gain immediate access to the Lidl Service page (www.lidl-service.com) and you can open your operating instructions by entering the article number (IAN) 389165.

How to contact us:

GB, IE, NI, CY, MT

Name: C. M. C. GmbH

Website: www.cmc-creative.de

E-mail: [e-mail]

Phone: [phone]

Registered office: Germany

IAN 389165\_2104

Please note that the following address is not a service address. Please first contact the service point given above.

Address:

C. M. C. GmbH

Katharina-Loth-Str. 15

66386 St. Ingbert

GERMANY

Ordering spare parts:

Dr. Christian Weyler

Katharina-Loth-Str. 15

DE-66386 St. Ingbert

Dr. Christian Weyler

[e-mail]

[e-mail]

Telefon: [phone]

Dr. Christian Weyler

Katharina-Loth-Str. 15

DE-66386 St. Ingbert

Dr. Christian Weyler

Dr. Christian Weyler

Katharina-Loth-Str. 15

DE-66386 St. Ingbert

Dr. Christian Weyler

Dr. Christian Weyler

Katharina-Loth-Str. 15

DE-66386 St. Ingbert

Dr. Christian Weyler

- Rízení kvality -

- Servis

! UPOZORNĚNÍ:

Dr. Christian Weyler

Katharina-Loth-Str. 15

DE-66386 St. Ingbert

Dr. Christian Weyler

Dr. Christian Weyler

Katharina-Loth-Str. 15

DE-66386 St. Ingbert

Dr. Christian Weyler

Dr. Christian Weyler

Katharina-Loth-Str. 15

66386 St. Ingbert

Dr. Christian Weyler

Dr. Christian Weyler

Katharina-Loth-Str. 15

DE-66386 St. Ingbert

Dr. Christian Weyler