TCG24EBDP - Grass trimmer HiKOKI - Free user manual and instructions

USER MANUAL TCG24EBDP HiKOKI

Grass Trimmer/Brush Cutter Rasentrimmer/Motorsense Coupe- Herbes/Débroussailleuse Bordatore/Decespugliatore Motor Zeis/Motor bosmaaier Motoguadañas/Desbrozadoras Foice a motor/Roçadora

TCG 24EBSP (SL) / TCG 24EBSP (S) / TCG 24EBS (SL) TCG 24EBS (S) / TCG 24EBDP (SL) / TCG 24EBDP (SLN) TCG 24EBD (SL) / TCG 24EBD (SLN) / TCG 27EBSP (SL) TCG 27EBSP (S) / TCG 27EBS (SL) / TCG 27EBS (S) TCG 27EBDP (SL) / TCG 27EBDP (SLN) / TCG 27EBD (SL) TCG 27EBD (SLN)

Technical line drawing of a mechanical device labeled TCG24EBSP (SL), showing a lever and clamp assembly without any text or symbols on the diagram itself.

Read the manual carefully before operating this machine. Lesen Sie vor der Verwendung diese Anleitung sorgfältig durch. Lire attentivement le manuel avant d'utiliser la machine. Leggere attentamente il manuale prima di mettere in funzione questa apparecchiatura. Lees de handleiding zorgvuldig door voordat u de machine bedient. Antes de utilizar esta máquina, lea cuidadosamente el manual. Leia o manual atentamente antes de operar esta máquina.

Handling instructions Bedienungsanleitung Mode d'emploi Istruzioni per l'uso

Diagram of two cylindrical electronic components with internal connectors, no text or symbols present

8 10 11 12 13 14 15 16

9 17

Technical line drawing of a mechanical assembly with no visible text or symbols

0 12.5 12.5 12.5

12 13 14

Diagram of a device rear panel with directional arrows indicating movement (no text or symbols)

18 19

20

Diagram of a device's rear panel with arrows indicating top and bottom ports (no text or symbols)

Diagram of a car's front bumper with three arrows indicating upward motion (no text or symbols)

15 16

Diagram of a handheld device with a mechanical lever and cable, showing a downward arrow (no text or symbols present)

Technical line drawing of a mechanical component with a central hub and cable (no text or symbols)

17 18 19

8 19 23 21 22 20

25-50 A 7 B

24

20 21 22

25

27 B A

Line drawing of a hand adjusting a mechanical component with an arrow indicating the process (no text or symbols present)

23 24 25

Line drawing of a person wearing a helmet and safety harness (no text or symbols)

Illustration of a person wearing safety harness and helmet, holding a safety harness with arrows indicating motion (no text or symbols)

26 27 28 15 m

24

T

29 30 31 28

Technical line drawing of a mechanical device with no visible text or symbols

0.6 mm

32 33 34

29

10 cm 30

35 36 37 10 cm 31

31 32

34 33

38 39 11-14 cm 11-14 cm

35 1.9-2.2 mm x

MEANINGS OF SYMBOLS

NOTE: Some units do not carry them.

	Symbols⚠ WARNINGThe following show symbols used for the machine. Be sure that you understand their meaning before use.
	It is important that you read, fully understand and observe the following safety precautions and warnings. Careless or improper use of the unit may cause serious or fatal injury.		Ignition stop
	Read, understand and follow all warnings and instructions in this manual and on the unit.		Fuel and oil mixture
	Always wear eye, head and ear protectors when using this unit.		Idle speed adjustment
	Do not use metal/rigid blades when this sign is shown on the unit.		Priming pump
	Keep all children, bystanders and helpers 15 m away from the unit. If anyone approaches you, stop the engine and cutting attachment immediately.		Guaranteed Sound power level
	Be careful of thrown objects.		Hot Surface – Contact with hot surface can cause serious burns.
	Shows maximum shaft speed. Do not use the cutting attachment whose max rpm is below the shaft rpm.		The hedge trimmer attachment cannot be used on models with this label.
	Gloves should be worn when necessary, e.g., when assembling cutting equipment.		Blade thrust may occur when the spinning blade contacts a solid object in the critical area. A dangerous reaction may occur causing the entire unit and operator to be thrust violently. This reaction is called blade thrust. As a result, the operator may lose control of the unit which may cause serious or fatal injury. Blade thrust is more likely to occur in areas where it is difficult to see the material to be cut.
	Use anti-slip and sturdy footwear.
	Choke - Run position (Open)
	Choke - Start position (Closed)	[IMAGE]	Indicate handle location. Arrows which show limits for handle positioning.
Before using your machineRead the manual carefully.Check that the cutting equipment is correctly assembled and adjusted.Start the unit and check the carburetor adjustment. See “MAINTENANCE”.

Contents

WHAT IS WHAT 7

WARNINGS AND SAFETY INSTRUCTIONS ....8

SPECIFICATIONS 9

ASSEMBLY PROCEDURES 10

OPERATING PROCEDURES 12

MAINTENANCE....12

TROUBLESHOOTING....15

WHAT IS WHAT

Since this manual covers several models, there may be some difference between pictures and your unit. Use the instructions that apply to your unit.

1. Fuel cap
2. Throttle trigger
3. Starter handle
4. Cutting attachment guard
5. Cutting attachment
6. Drive shaft tube
7. Hand le
8. Suspension eyelet
9. Ignition switch
10. Harness
11. Throttle trigger lockout
12. Choke lever
13. Engine
14. Angle transmission
15. Joint case
16. Combi box spanner
17. Spanner (if so equipped)
18. Hex bar wrench
19. Blade cover (if so equipped)
20. Swivel cap
21. Handling instructions
22. Guard extension
23. Spark plug
24. Priming bulb

Technical line drawing of a mechanical bracket or clamp (no text or symbols)

Technical line drawing of a mechanical clamping device with labeled part 10 (no text or symbols beyond label)

TCG24EBSP (S) TCG24EBS (S) TCG27EBSP (S) TCG27EBS (S)

TCG24EBSP (SL) TCG24EBS (SL) TCG27EBSP (SL) TCG27EBS (SL)

TCG24EBDP (SL) TCG24EBD (SL) TCG27EBDP (SL) TCG27EBD (SL)

Labeled diagram of a mechanical or electrical device with numbered components

TCG24EBDP (SLN)
TCG24EBD (SLN)

TCG27EBDP (SLN)
TCG27EBD (SLN)

1 23 3 12 24

WARNINGS AND SAFETY INSTRUCTIONS

Operator safety

○ Always wear a safety face shield or goggles.
○ Always wear heavy, long pants and non-slip boots and gloves. Do not wear loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair so it is above shoulder length.
○ Do not operate this tool when you are tired, ill or under the influence of alcohol, drugs or medication.
☐ Do not operate the tool at night or under bad weather conditions when visibility is poor. And do not operate the tool when it is raining or right after it has been raining.
Working on slippery ground could lead to an accide lose your balance.
○ Never let a child or inexperienced person operate the machine.
○ Long-term exposure to noise can result in permanent hearing impairment. Wear approved hearing protection. Pay attention to your surroundings. Be aware of any bystanders who may be signaling a problem. Remove safety equipment immediately upon shutting off engine.
○ Wear head protection.
Never start or run the engine inside a closed room or building. Breathing exhaust fumes can kill.
○ Keep handles free of oil and fuel.
○ Keep hands away from cutting equipment.
○ Do not grab or hold the unit by the cutting equipment.
○ Gloves should be worn when installing or removing the cutting attachment. Failure to do so may result in injury.
○ When the unit is turned off, make sure the cutting attachment has stopped before the unit is set down.
When operation is prolonged, take a break from time to time so that you may avoid possible Hand-Arm Vibration Syndrome (HAVS) which is caused by vibration.

WARNING

○ Antivibration systems do not guarantee that you will not sustain Hand-Arm Vibration Syndrome or carpal tunnel syndrome. Therefore, continual and regular users should monitor closely the condition of their hands and fingers. If any symptoms of the above appear, seek medical advice immediately.
If you are using any medical electric/electronic devices such as a pacemaker, consult your physician as well as the device manufacturer prior to operating any power equipment.

Unit/machine safety

○ Inspect the entire unit/machine before each use. Replace damaged parts. Check for fuel leaks and make sure all fasteners are in place and securely tightened.
○ Replace parts that are cracked, chipped or damaged in any way before using the unit/machine. Faulty parts may increase the risk of accidents and may lead to an injury.
○ Make sure the safety guard is properly attached.
○ Keep others away when making carburetor adjustments.
○ Use only accessories as recommended for this unit/machine by the manufacturer.

WARNING

☐ Never modify the unit/machine in any way. Do not use your unit/machine for any job except that for which it is intended.
○ Tampering with the engine voids the EU type approval of this engine.
○ Non-authorized modifications and/or accessories may result in serious personal injury or the death of the operator or others.

Fuel safety

○ Mix and pour fuel outdoors and where there are no sparks or flames.
○ Use a container approved for fuel.
○ Do not smoke or allow smoking near fuel or the unit/machine or while using the unit/machine.
○ Wipe up all fuel spills before starting engine.
○ Move at least 3 m away from fueling site before starting engine.
○ Stop engine before removing fuel cap.
○ Empty the fuel tank before storing the unit/machine. It is recommended that the fuel be emptied after each use. If fuel is left in the tank, store so fuel will not leak.

○ Store unit/machine and fuel in area where fuel vapors cannot reach sparks or open flames from water heaters, electric motors or switches, furnaces. etc.

WARNING

Fuel is easy to ignite or get explosion or inhale fumes, so that pay special attention when handling or filling fuel.

Cutting safety

○ Do not cut any material other than grass and brush.
○ Inspect the area to be cut before each use. Remove objects which can be thrown or become entangled.
○ For respiratory protection, wear an aerosol protection mask when cutting the grass after insecticide is scattered.
Keep others including children, animals, bystanders and helpers outside the 15 m hazard zone. Stop the engine immediately if you are approached.
○ Always keep the engine on the right side of your body.
○ Hold the unit/machine firmly with both hands.
Keep firm footing and balance. Do not over-reach. Losing your balance during work may lead to an injury.
Keep all parts of your body away from the muffler and cutting attachment when the engine is running.
○ Keep cutting attachment below knee level.
○ When relocating to a new work area, be sure to shut off the machine and ensure that all cutting attachments are stopped.
○ Never place the machine on the ground when running.

Always ensure that the engine is shut off and any cutting attachments have completely stopped before clearing debris or removing grass from the cutting attachment.

○ Always carry a first-aid kit when operating any power equipment.
Never start or run the engine inside a closed room or building and/or near inflammable liquids. Breathing exhaust fumes can kill.
☐ If the tool is operating poorly and produces strange noise or vibrations, turn off the engine immediately and ask your dealer to have it inspected and repaired.

Continued use under these conditions could lead to injury or tool damage.

○ Use in accordance with local laws and regulations.

Maintenance safety

○ Maintain the unit/machine according to recommended procedures.
○ Disconnect the spark plug before performing maintenance except for carburetor adjustments.
○ Keep others away when making carburetor adjustments.
○ Use only genuine Tanaka replacement parts as recommended by the manufacturer.

Transport and storage

○ Carry the unit/machine by hand with the engine stopped and the muffler away from your body.
○ Allow the engine to cool, empty the fuel tank before storing or transporting.

Secure the machine during transport to prevent loss of fuel, damage or injury.

Empty the fuel tank before storing the unit/machine. It is recommended that the fuel be emptied after each use. If fuel is left in the tank, store so fuel will not leak.
○ Store unit/machine out of the reach of children.
○ Clean and maintain the unit carefully and store it in a dry place.
○ Make sure engine switch is off when transporting or storing.
○ When transporting and storing, cover blade with blade cover.
☐ You have to secure the machine during transport to prevent loss of fuel, damage or injury.

If situations occur which are not covered in this manual, take care and use common sense. Contact Tanaka dealer if you need assistance. Pay special attention to statements preceded by the following words:

WARNING

Indicates a strong possibility of severe personal injury or loss of life, if instructions are not followed.

CAUTION

Indicates a possibility of personal injury or equipment damage, if instructions are not followed.

NOTE

Helpful information for correct function and use.

CAUTION

Do not disassemble the recoil starter. You may get a possibility of personal injury with recoil spring.

SPECIFICATIONS

Model	TCG24EBSP / TCG24EBS TCG24EBDP			/ TCG24EBD
	(SL) (S) (SL) (SLN)
Engine
Displacement ( cm^3 )	23.9	23.9		23.9	23.9
Spark plug	NGK BMR7A	NGK BMR7A		NGK BMR7A	NGK BMR7A
Idling speed ( min^-1 )	2800 – 3200	2800 – 3200		2800 – 3200	2800 – 3200
Speed of output shaft ( min^-1 )	7600	7600		7600	7600
Max. engine output (kW)	0.8	0.8		0.8	0.8
Fuel tank capacity ( cm^3 )	520
Dry weight (kg) 5.0 5.2 5.3 4.4
Cutting attachment Type / Dia. (mm) Nylon cord Nylon on cord			Metal blade (255)	Nylon cord ——
Sound pressure level LpA (dB (A))	(ISO22868) Equivalent* Uncertainty	993	993	963	993
Measured sound power level LwA (dB (A))	(2000/14/EC) Racing	108	108	105	108
Guaranteed sound power level LwA (dB (A))	(2000/14/EC) Racing	111	111	108	111
Vibration level ( m/s^2 ) (ISO22867)
Equivalent (Front / Left handle)*	5.6	3.9	3.1	6.2	—
Equivalent (Rear / Right handle)*	4.0	2.7	2.8	3.4	—
Uncertainty	2.0	1.2	1.2	2.0	—
Model	TCG27EBSP / TCG27EBS TCG27EBDP			/ TCG27EBD
	(SL) (S) (SL) (SLN)
Engine
Displacement ( cm^3 )	26.9	26.9		26.9	26.9
Spark plug	NGK BMR7A	NGK BMR7A		NGK BMR7A	NGK BMR7A
Idling speed ( min^-1 )	2800 – 3200	2800 – 3200		2800 – 3200	2800 – 3200
Speed of output shaft ( min^-1 )	7600	7600		7600	7600
Max. engine output (kW)	0.9	0.9		0.9	0.9
Fuel tank capacity ( cm^3 )	520
Dry weight (kg) 5.2 5.4 5.4 4.5
Cutting attachment Type / Dia. (mm) Nylon cord Nylon cord			Metal blade (255)	Nylon cord	—
Sound pressure level LpA (dB (A))	(ISO22868) Equivalent* Uncertainty	993	993	973	993
Measured sound power level LwA (dB (A))	(2000/14/EC) Racing	108	108	108	—
Guaranteed sound power level LwA (dB (A))	(2000/14/EC) Racing	111	111	111	—
Vibration level ( m/s^2 ) (ISO22867)
Equivalent (Front / Left handle)*	6.7	4.1	3.7	5.3	—
Equivalent (Rear / Right handle)*	4.1	3.0	2.6	3.4	—
Uncertainty	2.0	1.2	1.2	2.0	—

NOTE

Equivalent noise level/vibration level are calculated as the time-weighted energy total for noise/vibration levels under various working conditions with the following time distribution:

* 1/2 Idle, 1/2 racing.

All data subject to change without notice.

ASSEMBLY PROCEDURES

Drive shaft to engine (Fig. 1)

Loosen tube locking bolt (1) about ten turns so that the bolt point will not obstruct drive shaft tube to be inserted. When inserting drive shaft tube, hold the tube locking bolt outward preventing inside flitting from obstructing as well.

Insert the drive shaft into the clutch case of the engine properly until the marked position (2) on the drive shaft tube meets the clutch case.

Some models may come with the drive shaft already installed.

NOTE

When it is hard to insert drive shaft up to the marked position on the drive shaft tube, turn drive shaft by the cutter mounting end clockwise or counter-clockwise. Tighten tube locking bolt lining up the hole in the shaft tube. Then tighten clamp bolt securely.

Installation of attachment (EBDP / EBD model only)

1. Join the attachment in place of it.
2. Make sure the lock pin (3) fits in the location hole (4) of tube and that the tube will not come off. (Fig. 2)
3. Tighten the knob nut (5) securely. (Fig. 2)

Installation of handle

(1) Loop handle type ((SL),(SLN) model)

WARNING

Always use a barrier bar (6) and shoulder harness with the loop handle. (Fig. 3)

Attach the handle to the drive shaft tube with the angle towards the engine.

Adjust the location to the most comfortable position before operation.

NOTE

If your unit has handle location label on drive shaft tube, follow the illustration.

(2) Bike handle type ((S) model)

Remove the handle bracket (7) from the assembly. (Fig. 4)

Place the handles and attach the handle bracket with four bolts lightly. Adjust to appropriate position. Then attach it firmly with the bolts.

Attach the protection tube to the drive shaft or handle using cord clamps (8). (Fig. 5)

Throttle wire / stop cord

Press the upper tab (9) and open the air cleaner cover. (Fig. 6) Connect stop cords. (Fig. 7)

If the throttle outer end (10) is threaded on your unit, screw it and the earth terminal (11) (if so equipped) into the cable adjuster stay (12) all the way, and then tighten this cable end using the adjuster nut (13) against the cable adjuster stay (12).

Connect throttle wire end (14) to carburetor (15) and install swivel cap (16) (if so equipped) where is included in tool bag, onto swivel (15) (Fig. 8).

Press the upper tab (9) and close the air cleaner cover. (Fig. 6) Store stop cords (17) into the air cleaner cover. (Fig. 9)

Some models may come with the parts installed.

Installation of cutting attachment guard (Fig. 10 - 12)

NOTE

The guard bracket may come already mounted to the gear case on some models.

Install the cutting attachment guard on drive shaft tube against angle transmission. Tighten the guard bracket firmly so that the cutting attachment guard does not swing or move down during operation.

Install the cutting attachment guard to the guard bracket, which also secures the guard to the gear case using the two guard mounting screws.

WARNING

If an incorrect or faulty guard is fitted, this may cause serious personal injury.

CAUTION

Some cutting attachment guards are equipped with sharp line limiters. Be careful with handling it.

When using a trimmer head with two piece type cutting attachment guard, attach the guard extension to the cutting attachment guard. (Fig. 11)

NOTE

When attaching the guard extension to the cutting attachment guard, the sharp line limiter must be removed from the cutting attachment guard, (if so installed).
To remove the guard extension, refer to the drawings. Wear gloves as the extension has a sharp line limiter, then push the three square tabs on the guard one by one in order. (Fig. 12)

Installation of cutting attachment

WARNING

Install the cutting attachment properly and securely as instructed in the handling instructions. If not attached properly or securely, it may come off and cause serious and/or fatal injury.

Installation of semi-auto cutting head

1. Function

Automatically feeds more nylon cutting line when it is tapped at low rpm (not greater than 4500 min ^-1 ).

Specifications

Code No.	Type of attaching screw	Direction of rotation	Size of attaching screw
6696454	Female screw Co	counterclockwise M10	×P1.25-LH
6698639

Applicable nylon cord

Cord diameter: 2.4 mm Length: 4 m

2. Precautions

○ The case must be securely attached to the cover.
○ Check the cover, case and other components for cracks or other damage.

☐ Check the case and button for wear. If the wear limit mark (18) on the case is no longer visible or there is a hole in the bottom (19) of the button, change the new parts immediately. (Fig. 13)

○ The cutting head must be securely mounted to the unit's gear case.

For outstanding performance and reliability, always use Tanaka nylon cutting line. Never use wire or other materials that could become a dangerous projectile.

☐ If the cutting head does not feed cutting line properly, check that the nylon line and all components are properly installed. Contact Tanaka dealer if you need assistance.

3. Installation (Fig. 14)

○ Install cutting head on gear case of grass trimmers/brush cutters. The mounting nut is left-hand-threaded. Turn clockwise to loosen/counterclockwise to tighten.

NOTE

○ Since the cutter holder cap is not used here, keep it for when a metal blade is used, if so equipped.
○ Press the stopper pin (20) of the gear case in order to lock the cutter holder.

4. Adjusting line length

○ Set the engine speed as low as possible and tap the head on the ground. The nylon line will be drawn out about 3 cm with each tap. (Fig. 15)

Also, you can extend the nylon line by hand but the engine must be completely stopped. (Fig. 16)

○ Adjust the nylon line to the proper length of 11–14 cm before each operation.

Installation of cutting blade (Fig. 17)

(If so equipped)

When installing a cutting blade, make sure that there are no cracks or any damage in it and that the cutting edges are facing the correct direction.

NOTE

○ When installing cutter holder cap (21), be sure to set concave side upward.
Press the stopper pin (20) of the angle transmission in order to lock the cutter holder (22). Please note that the cutter fixing bolt or nut (23) has left-handed threads, (clockwise to loosen/counter-clockwise to tighten). Tighten the fixing bolt or nut with the box wrench. [Tightening torque: 12 — 16 N·m]

CAUTION

Before operation, make sure the blade has been properly installed.
☐ If your unit is equipped with protection cover under a cutting blade, check it for wear or cracks before operation. If any damage or wear is found, replace it, as it is an article of consumption.
○ You have to wear gloves when handling the cutting blade.

WARNING

For Tanaka heads, use only flexible, non-metallic line recommended by the manufacturer. Never use wire or wire ropes. They can break off and become a dangerous projectile.

OPERATING PROCEDURES

Fuel (Fig. 18)

WARNING

☐ The trimmer is equipped with a two-stroke engine. Always run the engine on fuel, which is mixed with oil.

Provide good ventilation, when fueling or handling fuel.

☐ Fuel contains highly flammable and it is possible to get the serious personal injury when inhaling or spilling on your body. Always pay attention when handling fuel. Always have good ventilation when handling fuel inside building.

Fuel

○ Always use branded 89 octane unleaded gasoline.
○ Use genuine two-cycle oil or use a mix between 25:1 to 50:1, please consult the oil bottle for the ratio or Tanaka dealer.
☐ If genuine oil is not available, use an anti-oxidant added quality oil expressly labeled for air-cooled 2-cycle engine use (JASO FC GRADE OIL or ISO EGC GRADE). Do not use BIA or TCW (2-stroke water-cooling type) mixed oil.
○ Never use multi-grade oil (10 W/30) or waste oil.
○ Always mix fuel and oil in a separate clean container.

Always start by filing half the amount of fuel, which is to be used. Then add the whole amount of oil. Mix (shake) the fuel mixture. Add the remaining amount of fuel.

Mix (shake) the fuel-mix thoroughly before filling the fuel tank.

Fueling

WARNING

○ Always shut off the engine before refueling.
○ Slowly open the fuel tank, when filling up with fuel, so that possible over-pressure disappears.
○ Tighten the fuel cap carefully, after fueling.
○ Always move the trimmer at least 3 m from the fueling area before starting.
○ Always wash any spilled fuel from clothing immediately with soap.
○ Be sure to check for any fuel leakage after refueling.

Before fueling, clean the tank cap area carefully no dirt falls into the tank. Make sure that the fuel is well mixed by shaking the container, before fueling.

Starting

CAUTION

Before starting, make sure the cutting attachment does not touch anything.

1. Set ignition switch (24) to forward away from stop position. (Fig. 19)
   * Push priming bulb (25) about ten times so that fuel flows into carburetor. (Fig. 20)
2. Set choke lever (27) to START position (closed) (A) (Fig. 21)
3. Pull recoil starter briskly, taking care to keep the handle in your grasp and not allowing it to snap back. (Fig. 22)
4. When you hear the engine want to start, return choke lever to RUN position (open) (B). Then pull recoil starter briskly again.

NOTE

If engine does not start, repeat procedures from 2 to 4.

1. Then allow the engine about 2–3 minutes to warm up before subjecting it to any load.
2. Check that the cutting attachment does not rotate when the engine is idling.

Cutting (Fig. 23 - 26)

When cutting, operate engine at over 6500 min ^1 . Extended time of use at low rpm may wear out the clutch prematurely.
○ Cut grass from right to left.

○ Blade thrust may occur when the spinning blade contacts a solid object in the critical area.
A dangerous reaction may occur causing the entire unit and operator to be thrust violently. This reaction is thrust. As a result, the operator may lose control of the unit which may cause serious or fatal injury. Blade thrust is more likely to occur in areas where it is difficult to see the material to be cut.
☐ Wear the harness as shown in the figure (if so equipped). The blade turns counter-clockwise, therefore, be advised to operate the unit from right to left for efficient cutting. Keep onlookers out of working area at least 15 m.
○ Use in accordance with local laws and regulations.

NOTE

Press the quick release button or pull emergency release flap (If so equipped) in the event of emergency. (Fig. 25)

WARNING

If cutting attachment should strike against stones or other debris, stop the engine and make sure that the attachment and related parts are undamaged. When grass or vines wrap around attachment, stop engine and attachment and remove them.

Stopping (Fig. 27)

Decrease engine speed and run at an idle for a few minutes, then turn off ignition switch (24).

WARNING

A cutting attachment can injure while it continues to spin after the engine is stopped or power control is released. When the unit is turned off, make sure the cutting attachment has stopped before the unit is set down.

Semi-auto cutting head

When cutting, operate engine at over 6500 min ^-1 . Extended time of use at low rpm may wear out the clutch prematurely.
○ Cut grass from right to left.

WARNING

A cutting attachment can injure while it continues to spin after the engine is stopped or power control is released. When the unit is turned off, make sure the cutting attachment has stopped to ensure that before the unit is set down.

Automatically feeds more nylon cutting line when it is tapped at low rpm (not greater than 4500 min ^-1 ).

MAINTENANCE

MAINTENANCE, REPLACEMENT OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY NON-ROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL.

Carburetor adjustment (Fig. 28)

WARNING

☐ The cutting attachment may be spinning during carburetor adjustments.
Never start the engine without the complete clutch cover and tube assembled! Otherwise the clutch can come loose and cause personal injuries.

In the carburetor, fuel is mixed with air. When the engine is test run at the factory, the carburetor is basically adjusted. A further adjustment may be required, according to climate and altitude. The carburetor has one adjustment possibility:

T = Idle speed adjustment screw.

Idle speed adjustment (T)

Check that the air filter is clean. When the idle speed is correct, the cutting attachment will not rotate. If adjustment is required, close (clockwise) the T-screw, with the engine running, until the cutting attachment starts to rotate. Open (counter-clockwise) the screw until the cutting attachment stops. You have reached the correct idle speed when the engine runs smoothly in all positions well below the rpm when the cutting attachment starts to rotate.

If the cutting attachment still rotates after idle speed adjustment, contact Tanaka dealer.

NOTE

Standard Idle rpm is 2800 - 3200 min ^-1 .

WARNING

When the engine is idling the cutting attachment must under no circumstances rotate.

Air fi Iter (Fig. 29)

The air filter must be cleaned from dust and dirt in order to avoid:

○ Carburetor malfunctions
○ Starting problems
○ Engine power reduction
○ Unnecessary wear on the engine parts
○ Abnormal fuel consumption

Clean the air filter daily or more often if working in exceptionally dusty areas.

Cleaning the air fi Iter

Open the air filter cover and the filter (28). Rinse it in warm soap suds. Check that the filter is dry before reassembly. An air filter that has been used for some time cannot be cleaned completely. Therefore, it must regularly be replaced with a new one. A damaged filter must always be replaced.

Fuel fi Iter (Fig. 30)

Drain all fuel from fuel tank and pull fuel filter line from tank. Pull filter element out of holder assembly and rinse element in warm water with detergent.

Rinse thoroughly until all traces of detergent are eliminated. Squeeze, do not wring, away excess water and allow element to air dry.

NOTE

If element is hard due to excessive dirt buildup, replace it.

Spark plug (Fig. 31)

The spark plug condition is influenced by:

○ An incorrect carburetor setting
○ Wrong fuel mixture (too much oil in the gasoline)
○ A dirty air fi Iter
○ Hard running conditions (such as cold weather)

These factors cause deposits on the spark plug electrodes, which may result in malfunction and starting difficulties. If the engine is low on power, difficult to start or runs poorly at idling speed, always check the spark plug first. If the spark plug is dirty, clean it and check the electrode gap. Re-adjust if necessary. The correct gap is 0.6 mm. The spark plug should be replaced after about 100 operation hours or earlier if the electrodes are badly eroded.

NOTE

In some areas, local law requires using a resistor spark plug to suppress ignition signals. If this machine was originally equipped with resistor spark plug, use same type of spark plug for replacement.

Angle transmission (Fig. 32)

Check angle transmission or angle gear for grease level about every 50 hours of operation by removing the grease filler plug on the side of angle transmission.

If no grease can be seen on the flanks of the gears, fill the transmission with quality lithium based multipurpose grease up to 3/4. Do not completely fill the transmission.

Semi-auto cutting head

Nylon line replacement

(1) Remove the case (29) by firmly pushing inward the locking tabs with your thumbs as shown in Fig. 33.
(2) After removing the case, take out the reel and discard the remaining line.
(3) Fold the new nylon line unevenly in half as shown in picture.
Hook the U-shaped end of the nylon line into the groove (30) on the center partition of the reel.
One side of the cord should be about 10 cm longer than other side. Wind both halves of the line on the reel in the same direction keeping each half of the line on its own side of the partition. (Fig. 34)
(4) Push each line into the stopper holes (31), leaving the loose ends approx. 10 cm in length. (Fig. 35)
(5) Insert both loose ends of the line through the cord guide (32) when placing the reel in the case. (Fig. 36)

NOTE

When placing a reel in the case, try to line up the stopper holes (31) with the cord guide (32) for easier line release later.

(6) Place the cover over the case so that the cap locking tabs (33) on the case meet the long holes (34) on the cover. Then push the case securely until it clicks into place. (Fig. 37)

(7) The initial cutting line length should be approx. 11–14 cm and should be equal on both sides. (Fig. 38)

Blade (Fig. 39)

WARNING

Wear protective gloves when handling or performing maintenance on the blade.

○ Use a sharp blade. A dull blade is more likely to snag and thrust. Replace the fastening nut if it is damaged and hard to tighten.
○ When replacing blade, purchase one recommended by Tanaka, with a 25.4 mm (one inch) ft tting hole.
○ In the case of a 3 tooth blade (35), it can be used on either side.
○ Use the correct blade for the type of work.
○ When replacing blades, use appropriate tools.
When cutting edges become dull, re-sharpen or file as shown in the illustration. Incorrect sharpening may cause excessive vibration.
○ Discard blades that are bent, warped, cracked, broken or damaged in any way.

NOTE

When sharpening blade it is important to maintain an original shape of radius at the base of the tooth to avoid cracking.

Maintenance schedule

Below you will find some general maintenance instructions. For further information please contact Tanaka dealer.

Daily maintenance

○ Clean the exterior of the unit.
○ Check that the harness is undamaged.
○ Check the cutting attachment guard for damage or cracks. Change the guard in case of impacts or cracks.
☐ Check that the cutting attachment is properly centred, sharp, and without cracks. An off-centre cutting attachment induces heavy vibrations that may damage the unit.
○ Check that the cutting attachment nut is sufficiently tightened.
○ Make sure that the blade transport guard is undamaged and that it can be securely fitted.
○ Check that nuts and screws are sufficiently tightened.
○ Check that the unit is undamaged and free of defects.

Weekly maintenance

○ Check the starter, especially the cord and return spring.
○ Clean the exterior of the spark plug.
○ Remove it and check the electrode gap. Adjust it to 0.6 mm, or change the spark plug.
○ Check that the angle gear is filled with grease up to 3/4.
○ Clean the air fi Iter.

Monthly maintenance

○ Rinse the fuel tank with gasoline.
○ Clean the exterior of the carburetor and the space around it.
○ Clean the fan and the space around it.

List of recommended accessories

Type Name		Specifi cation LOOP HANDLE			BIKE HANDLE MULTI PURPOSE
		Diameter	Feed System Adapter or No. of Teeth (Blade)	Blade Thickness (mm) or Trimmer line Diameter (mm)	TCG24EBSP (SL) TCG24EBS (SL)	TCG27EBSP (SL) TCG27EBS (SL)	TCG24EBSP (S) TCG24EBS (S)	TCG27EBSP (S) TCG27EBS (S)	TCG24EBDP (SL) TCG24EBD (SL)	TCG27EBDP (SL) TCG27EBD (SL)
ALUMINUM HEADS	NYLON HEAD CH-100 (W/NYLON LINE)	4" Pre-Cut Line 2.2 - 3.0			●	●	●	●	●	●
	NYLON HEAD CH-100				●	●	●	●	●	●
	NYLON HEAD CH-300 (W/CUTTER HOLDER CAP)	5"	Manual line feed	2.2 - 2.7		●		●		●
	NYLON HEAD CH-300					●		●		●
TAP & GO NYLON HEADS	NYLON HEAD BF-5	5"	LM10 x 1.25 Nut L M8 x 1.25	2.2 - 3.0 ●	●	●	●	●	●
BLADES	BLADE B3/10/2.0	10" 3 2.0 ●
	BLADE B3/12/3.0	12" 3 3.0 ●
	BLADE B4/9/1.6	9" 4 1.6 ● ●
	BLADE B4/10/1.6	10" 4 1.6 ● ●

TROUBLESHOOTING

Use the inspections in the table below if the tool does not operate normally. If this does not remedy the problem, consult your dealer or the Tanaka dealer.

Condition Cause Remedy
Engine does not start	Fuel system	Fuel tank is empty or fuel level is low	Fill the fuel tank with the correct fuel mix (25:1-50:1)
		Fuel tank contains old fuel (offensive odor) Replace with new fuel
		Too much fuel is absorbed and spark plug is wet	1. Disconnect the spark plug and allow to dry2. Pull the starter handle 5 or 6 times to remove the surplus fuel3. Attach the spark plug4. Set the choke lever to RUN position and pull the starter handle
		Fuel filter is clogged with dirt	Clean the fuel filter
		Fuel pipe is bent or disconnected	Ensure that the fuel flows smoothly
		Carburetor malfunction Contact Tanaka dealer
	Electrical system	Stop switch lead has short-circuited Contact Tanaka dealer
		Spark plug is dirty Replace or clean the spark plug
		Electrode gap is too big Adjust the gap to 0.6mm
		Poor connection between high tension cable and spark plug	Reconnect
		Electrical system malfunction Contact Tanaka dealer
	Other	Muffler exhaust port is clogged with carbon	Contact Tanaka dealer for repair
Engine starts but cuts out straightawayEngine is apt to cut out	Fuel system	Fuel tank is empty or fuel level is low	Fill the fuel tank with the correct fuel mix (25:1-50:1)
		Fuel tank contains old fuel (offensive odor) Replace with new fuel
		Two-cycle oil has not been added Contact Tanaka dealer
		Choke lever is in START position Set the choke lever to RUN position
		Air has got into fuel system	Reconnect the fuel pipe or joint
		Carburetor malfunction Contact Tanaka dealer
	Electrical system	Ignition failure
		Spark plug failure	Replace with new spark plug
		Electrical system failure	Contact Tanaka dealer
	Other	Engine overheating
		Wrong spark plug model	Replace with designated partSee “SPECIFICATIONS”
		Dirty air cleaner	Clean
		Carbon clogging (muffler exhaust port)	Clean
		Insuffi cient compression (piston, piston ring, cylinder)	Contact Tanaka dealer
Abnormal vibration		Cutting attachment is not properly installed	See “Installation of cutting attachment”
		Handle, handle bracket or other fastening part is loose	Check and tighten
		Blade is bent or damaged	Replace with new blade
		Grass is wrapped round gear case	Remove grass
Engine is running but blade does not moveMovement is poor		Grass is wrapped round gear case	Remove grass and dirt
Engine does not stop		Stop switch failure	Set the choke lever to START position to stop the engineCease use immediately and contact Tanaka dealer
Engine stops when throttle is closed		Idle speed is too low	Contact Tanaka dealer
Blade continues rotating when throttle is closed		Idle speed is too highThrottle wire is too taut	Contact Tanaka dealer

SYMBOLBEDEUTUNGEN

Line drawing of a mechanical component with labeled part 10 (no text or symbols on the object itself)

Technical line drawing of a mechanical assembly with labeled part 10 (no text or symbols beyond label)

TCG24EBSP (S) TCG24EBS (S) TCG27EBSP (S) TCG27EBS (S)

TCG24EBSP (SL) TCG24EBS (SL) TCG27EBSP (SL) TCG27EBS (SL)

TCG24EBDP (SL) TCG24EBD (SL) TCG27EBDP (SL) TCG27EBD (SL)

Technical diagram of a mechanical assembly with numbered components

TCG24EBDP (SLN)
TCG24EBD (SLN)

TCG27EBDP (SLN)
TCG27EBD (SLN)

Technical diagram of a mechanical device with numbered components for identification

TCG24EBSP (S) TCG24EBS (S) TCG27EBSP (S) TCG27EBS (S)

TCG24EBSP (SL) TCG24EBS (SL) TCG27EBSP (SL) TCG27EBS (SL)

Line drawing of a mechanical bracket or clamp (no text or symbols)

Technical line drawing of a mechanical clamp or bracket assembly (no text or symbols)

TCG24EBDP (SL) TCG24EBD (SL) TCG27EBDP (SL) TCG27EBD (SL)

Technical diagram of a mechanical assembly with numbered components for identification

TCG24EBDP (SLN)
TCG24EBD (SLN)

TCG27EBDP (SLN)
TCG27EBD (SLN)

1 23 3 12 24

PRÉCAUTIONS ET CONSIGNES DE SÉCURITÉ

Cordon de nylon applicable

TCG24EBSP (S) TCG24EBS (S) TCG27EBSP (S) TCG27EBS (S)

TCG24EBSP (SL) TCG24EBS (SL) TCG27EBSP (SL) TCG27EBS (SL)

Technical line drawing of a mechanical component with labeled part 10 (no text or symbols beyond label)

Technical line drawing of a mechanical clamp or bracket assembly (no text or symbols)

TCG24EBDP (SL) TCG24EBD (SL) TCG27EBDP (SL) TCG27EBD (SL)

TCG24EBDP (SLN) TCG24EBD (SLN) TCG27EBDP (SLN) TCG27EBD (SLN)

Technical diagram of a mechanical device with numbered components for identification

AVVERTENZE E ISTRUZIONI PER LA SICUREZZA

WAARSCHUWINGEN EN VEILIGHEIDSINSTRUCTIES ....51

SPECIFICATIES....52

MONTAGEPROCEDURES....53

BEDIENING ....55

ONDERHOUD ....56

OPLOSSEN VAN PROBLEMEN ....59

WAT IS WAT

Technical line drawing of a mechanical bracket or clamp (no text or symbols)

Technical line drawing of a mechanical clamp or bracket assembly (no text or symbols)

TCG24EBSP (S) TCG24EBS (S) TCG27EBSP (S) TCG27EBS (S)

TCG24EBSP (SL) TCG24EBS (SL) TCG27EBSP (SL) TCG27EBS (SL)

TCG24EBDP (SL) TCG24EBD (SL) TCG27EBDP (SL) TCG27EBD (SL)

Labeled diagram of a mechanical device with numbered components for identification

TCG24EBDP (SLN)
TCG24EBD (SLN)

TCG27EBDP (SLN)
TCG27EBD (SLN)

Technical diagram of a mechanical device with numbered components for identification

WAARSCHUWINGEN EN VEILIGHEIDSINSTRUCTIES

TCG24EBSP (S) TCG24EBS (S) TCG27EBSP (S) TCG27EBS (S)

TCG24EBSP (SL) TCG24EBS (SL) TCG27EBSP (SL) TCG27EBS (SL)

Technical line drawing of a mechanical component with labeled part 10 (no text or symbols beyond label)

Technical line drawing of a mechanical clamp or bracket assembly (no text or symbols)

TCG24EBDP (SL) TCG24EBD (SL) TCG27EBDP (SL) TCG27EBD (SL)

TCG24EBDP (SLN) TCG24EBD (SLN) TCG27EBDP (SLN) TCG27EBD (SLN)

Technical diagram of a mechanical device with numbered components for identification

ESPECIFICAÇÕES....74

TCG24EBSP (S) TCG24EBS (S) TCG27EBSP (S) TCG27EBS (S)

TCG24EBSP (SL) TCG24EBS (SL) TCG27EBSP (SL) TCG27EBS (SL)

Technical line drawing of a mechanical bracket or clamp (no text or symbols)

Technical line drawing of a mechanical clamp or bracket assembly (no text or symbols)

TCG24EBDP (SL) TCG24EBD (SL) TCG27EBDP (SL) TCG27EBD (SL)

TCG24EBDP (SLN) TCG24EBD (SLN) TCG27EBDP (SLN) TCG27EBD (SLN)

Technical diagram of a mechanical device with numbered components for identification

ADVERTÊNCIAS E INSTRUÇÕES DE SEGURANÇA

Exploded view diagram of a mechanical assembly with numbered components and labeled parts A, B, and C.

TCG 24EBS (SL), TCG 24EBS (S) TCG 24EBD (SL), TCG 24EBD (SLN)

Exploded view diagram of a mechanical assembly with numbered components and exploded views A, B, and C.

TCG 24EBDP (SL), TCG 24EBDP (SLN) TCG 24EBD (SL), TCG 24EBD (SLN)

Exploded view diagram of a mechanical assembly with numbered parts and exploded views

TCG 24EBSP (SL), TCG 24EBSP (S) TCG 24EBS (SL), TCG 24EBS (S)

Exploded view diagram of a spray gun with numbered parts and component labels

TCG 27EBSP (SL), TCG 27EBSP (S) TCG 27EBDP (SL), TCG 27EBDP (SLN)

Exploded view diagram of a mechanical assembly with numbered components and labeled parts A, B, and C.

TCG 27EBS (SL), TCG 27EBS (S) TCG 27EBD (SL), TCG 27EBD (SLN)

Exploded view diagram of a mechanical assembly with numbered components and exploded views

TCG 27EBDP (SL), TCG 27EBDP (SLN) TCG 27EBD (SL), TCG 27EBD (SLN)

Exploded view diagram of a mechanical assembly with numbered parts and exploded view, showing internal components like washers, rollers, and clamps.

TCG 27EBSP (SL), TCG 27EBSP (S) TCG 27EBS (SL), TCG 27EBS (S)

Exploded view diagram of a mechanical assembly with numbered parts and component labels

Line drawing of a quill pen with inkwell (no text or symbols)

Line drawing of a quill pen with inkwell (no text or symbols)

Line drawing of a quill pen with inkwell (no text or symbols)

English Italiano
EC DECLARATION OF CONFORMITYWe declare under our sole responsibility that Grass Trimmer / Brush Cutter, identified by type and specific identification code *1), is in conformity with all relevant requirements of the directives *2) and standards *3). Technical file at *4) – See below.The European Standard Manager at the representative office in Europe is authorized to compile the technical fi le.Annex V (2000/14/EC): For information relating to noise emissions, see the chapter specifi cations.The declaration is applicable to the product affi xed CE marking.	DICHIARAZIONE DI CONFORMITÀ CEDichiariamo sotto la nostra esclusiva responsabilità che il bordatore/decespugliatore, identificato dal tipo e dal codice identificativo specifico *1), è conforme a tutti i requisiti pertinenti delle direttive *2) e degli standard *3). Documentazione tecnica presso *4) – Vedere sotto.Il gestore delle norme europee presso l'ufficio di rappresentanza in Europa è autorizzato a compilare il fascicolo tecnico.Allegato V (2000/14/CE): Per informazioni riguardo alle emissioni di rumore, consultare le specifi che del capitolo.La dichiarazione è applicabile ai prodotti cui sono applicati i marchi CE.
Deutsch NederlandsEG-KONFORMITÄTSERKLÄRUNGWir erklären in alleiniger Verantwortung, dass der/die durch den Typ und den spezifischen Identifizierungscode *1) identifizierte Rasentrimmer/Motorsense allen einschlägigen Bestimmungen der Richtlinien *2) und Normen *3) entspricht. Technische Unterlagen unter *4) – Siehe unten.Die Leitung der repräsentativen Behörde für europäische Normen und Richtlinien ist berechtigt, die technischen Unterlagen zusammenzustellen.Anhang V (2000/14/EG): Informationen zur Geräuschentwicklung finden Sie im Kapitel Spezifizierungen.Die Erklärung gilt für die an dem Produkt angebrachte CE-Kennzeichnung.	EC VERKLARING VAN CONFORMITEITWij verklaren onder onze eigen verantwoordelijkheid dat Motor Zeis / Motor Bosmaaier, geidentificeerd door het type en de specifieke identificatiecode*1), voldoet aan alle relevante bepalingen van de richtlijnen*2) en normen*3). Technische documentatie bij*4) – zie onder.De Europese Normen Manager bij de vertegenwoordiging in Europa is gemachtigd om het technisch dossier samen te stellen.Aanvulling V (2000/14/EC): Voor informatie over de lawaaai-emissie wordt u verwezen naar het hoofdstuk met de specifi caties.Deze verklaring is van toepassing op producten voorzien van de CE-markeringen.
Français EspañolDECLARATION DE CONFORMITE CENous déclarons sous notre entière responsabilité que le(la) Coupe-Herbes / Débroussailleuse, identifié(e) par le type et le code d'identification spécifique *1) est en conformité avec toutes les exigences applicables des directives *2) et des normes *3). Dossier technique en *4) - Voir ci-dessous.Le Gestionnaire des normes européennes du bureau de représentation en Europe est autorisé à constituer le dossier technique.Annexe V (2000/14/CE): Pour les informations relatives aux émissions de bruits, reportez-vous au chapitre Caractéristiques.Cette déclaration s'applique aux produits désignés CE.	DECLARACIÓN DE CONFORMIDAD DE LA CEDeclaramos bajo nuestra única responsabilidad que las Motoguadañas / Desbrozadoras, identificadas por tipo y por código de identificación específico *1), están en conformidad con todas las disposiciones correspondientes de las directivas *2) y de las normas *3). Documentación técnica en *4) – Ver a continuación.El Director de Normas Europeas en la oficina de representación en Europa está autorizado para elaborar el expediente técnico.Anexo V (2000/14/CE): Para más información sobre la emisión de ruidos, consulte la sección de especificcaciones.La declaración se aplica al producto con marcas de la CE.
*1) TCG24EBSP E332123R E332122RTCG27EBS E332140C E332139CTCG27EBD E332161C E332162CTCG24EBDP E332153R E332154RTCG27EBSP E332144R E332143RTCG27EBDP E332163R E332164RTCG24EBD E332151C E332152CTCG24EBS E332121C E332704R*2) 2006/42/EC, 2014/30/EU, 2000/14/EC, 2011/65/EU*3) EN ISO 11806-1:2011, CISPR 12:2007+A1:2009, EN ISO 14982:2009
*4) Representative office in EuropeHikoki Power Tools Deutschland GmbHSiemensring 34, 47877 Willich, GermanyHead office in Japan Koki Holdings Co., Ltd.Shinagawa Intercity Tower A, 15-1, Konan 2-chome,Minato-ku, Tokyo, Japan	29. 3. 2019Naoto YamashiroEuropean Standard Manager29. 3. 2019A. NakagawaCorporate Officer
Português
DECLARAÇÃO DE CONFORMIDADE CEDeclaramos, sob nossa única e inteira responsabilidade, que a Foice a Motor / Roçadora, identificada por tipo e código de identificação específico co *1), está em conformidade com todos os requisitos relevantes das diretivas *2) e normas *3). Ficheiro técnico em *4)-Consulte abaixo.O Gestor de Normas Europeias no escritório de representação na Europa está autorizado a compilar o fi cheiro técnico.Anexo V (2000/14/CE): Para obter mais informações relacionadas com emissões de ruído, consulte as especificações do capítulo.A declaração aplica-se aos produtos com marca CE.
*1) TCG24EBSP E332123R E332122RTCG27EBS E332140C E332139CTCG27EBD E332161C E332162CTCG24EBDP E332153R E332154RTCG27EBSP E332144R E332143RTCG27EBDP E332163R E332164RTCG24EBD E332151C E332152CTCG24EBS E332121C E332704R*2) 2006/42/EC, 2014/30/EU, 2000/14/EC, 2011/65/EU*3) EN ISO 11806-1:2011, CISPR 12:2007+A1:2009, EN ISO 14982:2009
*4) Representative offi ce in EuropeHikoki Power Tools DeutschlandGmbHSiemensring 34, 47877 Willich, GermanyHead offi ce in JapanKoki Holdings Co., Ltd.Shinagawa Intercity Tower A, 15-1, Konan 2-chome, Minato-ku, Tokyo, Japan	29. 3. 2019Naoto YamashiroEuropean Standard Manager29. 3. 2019A. NakagawaCorporate Offi cer

Koki Holdings Co., Ltd.