DEWALT DC527 - Flashlight

DC527 - Flashlight DEWALT - Free user manual and instructions

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Product Type Fluorescent flashlight
Brand DeWalt
Model DC527
Rated Voltage 18 V DC
Compatible Battery Type NiCd, NiMH (18 V, DEWALT packs)
Weight 0.6 kg
Light Source Fluorescent tube
Switch On/off slide switch
Hook Adjustable chevron hook (8 positions)
Lens Removable lens cover assembly
Intended Use Supplementary lighting for professional applications
Compatible Charger DE9116 / DE9216
Charger Type Charger for NiCd and NiMH batteries (7.2-18 V)
Package Contents 1 instruction manual
Warranty 1 year (full warranty, with possible extension)
Maintenance Clean with a damp cloth and mild soap
Charging Temperature Between 4 °C and 40 °C
Replacement Part Fluorescent tube DE5273
Safety Do not stare at the tube; do not use in wet or flammable environments

Frequently Asked Questions - DC527 DEWALT

How to replace the fluorescent tube of the DC527 lamp?
To replace the tube, hold the base with one hand and turn the lens cover assembly counterclockwise to remove it. Gently lift the cover, then remove the tube from the socket. Insert the new tube (model DE5273) aligning the contacts, replace the cover and turn clockwise to lock.
What types of batteries can I use with the DC527?
The DC527 lamp operates exclusively with DEWALT 18 V battery packs, either NiCd or NiMH. Only use compatible DEWALT chargers (DE9116/DE9216).
How to charge the battery of the DC527 lamp?
Plug the charger into a suitable mains outlet. Insert the battery into the charger. The red LED flashes to indicate charging, then stays solid when charging is complete. For a first charge, leave the battery for at least 10 hours.
Can I use the DC527 lamp outdoors or in the rain?
No, the lamp is not designed for wet or damp environments. Do not expose it to rain, snow, or flammable liquids. Store it in a dry place.
How to hang the lamp using the hook?
Fully extend the hook, then apply slight force to release it from its current position. You can lock it in 8 different positions. Never hang it on electrical cables or unsecured supports.
What should I do if the lamp does not turn on?
First check that the battery is properly inserted and charged. If charged, try replacing the fluorescent tube. If the problem persists, contact an authorized DEWALT repair center.
How to clean the DC527 lamp?
Use a damp cloth with water and mild soap. Never use solvents or harsh chemicals. Do not immerse any part of the lamp in water.
What is the warranty period for the DC527 lamp?
DeWalt offers a full one-year warranty against defects in materials and workmanship. Additionally, a free one-year maintenance contract is available. Keep the proof of purchase.
Can I use a non-DEWALT charger to recharge the battery?
No, only use recommended DEWALT chargers (DE9116/DE9216). Using other chargers may damage the battery or cause fire or electric shock hazard.
How to recycle the battery at end of life?
Fully discharge the battery, then remove it from the tool. NiCd and NiMH cells are recyclable. Take them to a DEWALT retailer or local recycling center. Do not dispose of them with household waste.

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USER MANUAL DC527 DEWALT

English (original instructions)

A

Technical diagram of a battery pack assembly with labeled parts 7 and 8

B

4 11 10 2

C

5 12

D

DEWALT DC527 - 4

natural_image Technical line drawing of a mechanical device with a hook and labeled component (no text or symbols)

E

FLUORESCERENDE LYS DC527/DC528

Tillykke!

are for elektrisk stod.

DEWALT DC527 - Tillykke! - 1

siko for brand.

You have chosen a DEWALT product. Years of experience, thorough product development and innovation make DEWALT one of the most reliable partners for professional product users.

Technical data

DC527
Voltage V_DC 1812/14.4
Type1
Weightkg0.60.6

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DEWALT DC527 - Definitions: Safety Guidelines - 1

R: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

DEWALT DC527 - Definitions: Safety Guidelines - 2

IG: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

DEWALT DC527 - Definitions: Safety Guidelines - 3

N: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

DEWALT DC527 - Definitions: Safety Guidelines - 4

isk of electric shock.

DEWALT DC527 - Definitions: Safety Guidelines - 5

isk of fire.

Safety Instructions

When using fluorescent lights, always observe the safety regulations applicable in your country to reduce the risk of fire, electric shock and personal injury.

Read all of this manual carefully before operating the light.

Save this manual for future reference.

General

1 Keep work area clean

Cluttered areas and benches can cause accidents.

2 Consider work area environment

Keep the work area well lit (250–300 Lux). Do not use this product where there is a risk of causing fire or explosion, e.g., in the presence of flammable liquids and gases.

3 Keep children away

Do not allow children, visitors or animals to come near the D0528 area.

4 Dress properly

Do not wear loose clothing or jewellery, as these can be caught in moving parts or caught by the airflow. Wear protective hair covering to keep long hair out of the way. When working outdoors, preferably wear suitable gloves and non-slip footwear.

5 Personal protection

Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

6 Do not overreach

Keep proper footing and balance at all times.

7 Stay alert

Watch what you are doing. Use common sense. Do not operate this product when you are tired.

8 Use appropriate product

The intended use is described in this instruction manual.

DEWALT DC527 - Use appropriate product - 1

WARNING! The use of any accessory or attachment or performance of any operation with its product other than those recommended this instruction manual may present a risk of personal injury.

9 Check for damaged parts

Before use, carefully check the product. Check for breakage of parts, damage to guards and switches and any other conditions that may affect its operation. Ensure that the product will operate properly and perform its intended function. Do not use the product if any part is damaged or defective. Do not use the product if the switch does not turn it on and off. Have any damaged or defective parts replaced by an authorised DEWALT repair agent. Never attempt any repairs yourself.

ENGLISH

10 Remove the battery pack

Remove the battery pack when not in use, before changing any parts of the product, accessories or attachments and before servicing.

11 Storage

When not in use, this product must be stored in a dry place and locked up securely, out of reach of children.

12 Maintain product with care

Keep the product in good condition and clean for better and safer performance. Follow the instructions for maintenance and changing accessories. Keep all handles and switches dry, clean and free from oil and grease.

13 Repairs

This product is in accordance with the relevant safety regulations. Have your product repaired by an authorised DEWALT repair agent. Repairs should only be carried out by qualified persons using original spare parts; otherwise this may result in considerable danger to the user.

Additional safety instructions for fl fluorescent lights

  • Do not look into the fluorescent light for a long period of time.
  • Do not expose the fluorescent light to wet or damp conditions.
  • Do not cover the light with a cloth or other flammable materials, in order to avoid fire hazard.
  • Do not operate the light without lens cover assembly attached.

Markings on Product

The following pictograms are shown on the product:

DEWALT DC527 - Markings on Product - 1

Read instruction manual before use.

DATE CODE POSITION

The Date Code, which also includes the year of manufacture, is printed into the housing surface that forms the mounting joint between product and battery.

Example:

2010 XX XX

Year of Manufacture

Important Safety Instructions for All Battery Chargers

SAVE THESE INSTRUCTIONS: This manual contains important safety and operating instructions for the DE9116/DE9216 battery chargers.

- Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using battery pack.

DEWALT DC527 - Important Safety Instructions for All Battery Chargers - 1

DANGER: Electrocution hazard. 230 volts are present at charging terminals. Do not probe with conductive objects. Electric shock or electrocution may result.

DEWALT DC527 - Important Safety Instructions for All Battery Chargers - 2

WARNING: Shock hazard. Do not allow any liquid to get inside charger. Electric shock may result.

DEWALT DC527 - Important Safety Instructions for All Battery Chargers - 3

N: Burn hazard. To reduce the risk of injury, charge only DEWALT rechargeable batteries. Other types of batteries may burst, causing personal injury and damage.

DEWALT DC527 - Important Safety Instructions for All Battery Chargers - 4

CAUTION: Under certain conditions, with the charger plugged in to the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.

  • DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.
  • These chargers are not intended for any uses other than charging DEWALT rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.
  • Do not expose charger to rain or snow.
  • Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug and cord.
  • Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
  • Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock, or electrocution.

  • Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.

  • Do not operate charger with damaged cord or plug — have them replaced immediately.
  • Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorised service centre.
  • Do not disassemble charger; take it to an authorised service centre when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
  • Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
    • NEVER attempt to connect 2 chargers together.
  • The charger is designed to operate on standard 230V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.

SAVE THESE INSTRUCTIONS

Chargers

The DE9116/DE9216 charger accepts 7.2–18 V NiCd and NiMH batteries.

These chargers require no adjustment and are designed to be as easy as possible to operate.

Charging Procedure

DEWALT DC527 - Charging Procedure - 1

R: Electrocution hazard. 230 volts present at charging terminals. Do not probe with conductive objects. Danger of electric shock or electrocution.

  1. Plug the charger into an appropriate outlet before inserting battery pack.
  2. Insert the battery pack into the charger. The red (charging) light will blink continuously, indicating that the charging process has started.
  3. The completion of charge will be indicated by the red light remaining ON continuously. The pack is fully charged and may be used at this time or left in the charger.

NOTE: To ensure maximum performance and life of NiCd and NiMH batteries, charge the battery for a minimum of 10 hours before first use.

Charging Process

Refer the table below for the state of charge of the battery pack.

State of charge
charging----
fully charged——
hot/cold pack delay
replace battery pack●●●●●●●●●
problem●●●●●●●

Automatic Refresh

The automatic refresh mode will equalise or balance the individual cells in the battery pack at its peak capacity. Battery packs should be refreshed weekly or whenever the pack no longer delivers the same amount of work.

To refresh your battery pack, place the battery in the charger as usual. Leave the battery pack for at least 10 hours in the charger.

Hot/Cold Pack Delay

When the charger detects a battery that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery life.

Important Safety Instructions for All Battery Packs

When ordering replacement battery packs, be sure to include catalog number and voltage.

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow charging procedures outlined.

READ ALL INSTRUCTIONS

  • Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery from the charger may ignite the dust or fumes.
  • Charge the battery packs only in DEWALT chargers.
  • DO NOT splash or immerse in water or other liquids.
  • Do not store or use the product and battery pack in locations where the temperature may reach or exceed 40^ C ( 105^ F) (such as outside sheds or metal buildings in summer).

DEWALT DC527 - READ ALL INSTRUCTIONS - 1

DANGER: Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Electric shock or electrocution may result. Damaged battery packs should be returned to service centre for recycling.

DEWALT DC527 - READ ALL INSTRUCTIONS - 2

CAUTION: When not in use, place product on its side on a stable surface where it will not cause a tripping or falling hazard. Some products with large battery packs will stand upright on the battery pack but may be easily knocked over.

SPECIFIC SAFETY INSTRUCTIONS FOR NICKEL CADMIUM (NiCd) OR NICKEL METAL HYDRIDE (NiMH)

  • Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire.
  • A small leakage of liquid from the battery pack cells may occur under extreme usage or temperature conditions. This does not indicate a failure.

However, if the outer seal is broken:

a. and the battery liquid gets on your skin, immediately wash with soap and water for several minutes.

b. and the battery liquid gets into your eyes, flush them with clean water for a minimum of 10 minutes and seek immediate medical attention. (Medical note: The liquid is 25–35% solution of potassium hydroxide.)

Battery Cap

A protective battery cap is supplied to cover the contacts of a detached battery pack. Without the protective cap in place, loose metal objects could short circuit the contacts, causing a fire hazard and damaging the battery pack.

  1. Take off the protective battery cap before placing the battery pack in the charger or product.
  2. Place the protective cap over the contacts immediately after removing the battery pack from the charger or product.

DEWALT DC527 - Battery Cap - 1

WARNING: Make sure the protective battery cap is in place before storing or carrying a detached battery pack.

Battery Pack

BATTERY TYPE

DEWALT DC527 - BATTERY TYPE - 1

WARNING: Use only DeWALT battery packs and chargers.

Depending on the model, the fluorescent light will operate on battery packs of 12, 14,4 and 18 volt. Refer to the table under Optional Accessories for a selection of applicable battery packs.

The DC527 operates on 18 volt battery packs.

The DC528 operates on 12 volt and 14.4 volt battery packs.

Storage Recommendations

  1. The best storage place is one that is cool and dry, away from direct sunlight and excess heat or cold. For optimum battery performance and life, store battery packs at room temperature when not in use.
  2. Long storage will not harm the battery pack or charger. Under proper conditions, they can be stored for up to 5 years.

Labels on Charger and Battery Pack

In addition to the pictographs used in this manual, the labels on the charger and the battery pack show the following pictographs:

DEWALT DC527 - Labels on Charger and Battery Pack - 1

Read instruction manual before use.

DEWALT DC527 - Labels on Charger and Battery Pack - 2

Battery charging.

DEWALT DC527 - Labels on Charger and Battery Pack - 3

Battery charged.

DEWALT DC527 - Labels on Charger and Battery Pack - 4

Battery defective.

DEWALT DC527 - Labels on Charger and Battery Pack - 5

Hot/cold pack delay.

DEWALT DC527 - Labels on Charger and Battery Pack - 6

Do not probe with conductive objects.

DEWALT DC527 - Labels on Charger and Battery Pack - 7

Do not charge damaged battery packs.

DEWALT DC527 - Labels on Charger and Battery Pack - 8

Use only with DEWALT battery packs; others may burst, causing personal injury and damage.

DEWALT DC527 - Labels on Charger and Battery Pack - 9

Do not expose to water.

DEWALT DC527 - Labels on Charger and Battery Pack - 10

Have defective cords replaced immediately.

DEWALT DC527 - Labels on Charger and Battery Pack - 11

Charge only between 4°C and 40°C.

DEWALT DC527 - Labels on Charger and Battery Pack - 12

Discard the battery pack with due care for the environment.

DEWALT DC527 - Labels on Charger and Battery Pack - 13

Do not incinerate the battery pack NiMH and NiCd.

DEWALT DC527 - Labels on Charger and Battery Pack - 14

NiMH Charges NiMH and NiCd NiCd battery packs.

DEWALT DC527 - Labels on Charger and Battery Pack - 15

See technical data for charging time.

Package Contents

The package contains:

1 Fluorescent light
1 Instruction manual

NOTE: Take the time to thoroughly read and understand this manual prior to operation.

Description (fi g. A)

1 On/off switch
2 Base
3 Lens
4 Lens cover assembly
5 Tube
6 Rafter hook
7 Battery pack (not included)

INTENDED USE

Your DC527/DC528 fluorescent light has been designed to provide additional lighting to aid in professional applications.

DO NOT use under wet conditions or in presence of flammable liquids or gases.

This fluorescent light is a professional product.

DO NOT let children come into contact with the product. Supervision is required when inexperienced operators use this product.

ASSEMBLY AND ADJUSTMENTS

DEWALT DC527 - ASSEMBLY AND ADJUSTMENTS - 1

WARNING:

  • Prior to assembly and adjustment, always remove the battery pack.
    • Always turn off the fl uorescent light before inserting or removing the battery pack.
  • Before using this fluorescent light, make sure the battery pack is properly seated.

DEWALT DC527 - WARNING: - 1

WARNING: Use only DeWALT battery packs and chargers.

Battery pack (fi g. B)

Inserting and removing the battery pack

  • Insert the battery pack (7) into the fluorescent light until it clicks in place.
  • To remove the battery pack, press the two release buttons (8) simultaneously and pull the pack out of the fluorescent light.

Replacing the fl uorescent tube (fi g. C, D)

  • Hold the base (2) with one hand and with the other hand slowly rotate the lens cover assembly (4) counterclockwise from its original position.
  • Carefully lift the lens cover assembly up and from the tube (5). Set aside the lens cover assembly.
  • Carefully remove the tube from the socket (12) by gently pulling the tube from the base.
  • Ensure the socket and the area around the socket is free of dirt, dust and other contaminants.
  • Replace the tube into the socket ensuring the contact points fit correctly.
  • Align the slots (10) at the bottom of the lens cover assembly with the slots (11) in the base.
  • Push the lens cover assembly down and rotate it clockwise to lock the cover into place.

OPERATION

Instructions for Use

DEWALT DC527 - Instructions for Use - 1

WARNING: Always observe the safety instructions and applicable regulations.

Turning on and off (fi g. A)

  • To turn the fluorescent light on, slide the on/off switch (1) upwards.
  • To turn the fluorescent light off, slide the on/off switch (1) downwards.

Rafter hook (fi g. E)

The hook can be extended and locked into 8 different positions.

  • Extend the hook (6) completely.
  • Apply gentle force to release the hook from its current position.
  • Ensure the hook is retracted when the fluorescent light is carried at the grip.

DEWALT DC527 - Rafter hook (fi g. E) - 1

WARNING: Do not hang the fluorescent light from any electrical wires. Do not hang the fluorescent light from anything that is not secure.

DEWALT DC527 - Rafter hook (fi g. E) - 2

WARNING: Do not use the hook to reach for objects. Do not use the hook to carry objects.

MAINTENANCE

Your DEWALT fluorescent light has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper product care and regular cleaning.

DEWALT DC527 - MAINTENANCE - 1

Cleaning

DEWALT DC527 - Cleaning - 1

WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the product. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the product; never immerse any part of the product into a liquid.

Optional Accessories

DEWALT DC527 - Optional Accessories - 1

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this product could be hazardous. To reduce the risk of injury, only DEWALT recommended accessories should be used with this product.

Consult your dealer for further information on the appropriate accessories.

These are:

- DE5273 replacement bulb.

Also refer to the tables below.

Battery packs

VoltageNiCdNiMH
12DE9071/DE9074/DE9075DE9037
14.4DE9091/DE9092/DE9094DE9038
18DE9095/DE9096/DE9098DE9039

Charger

VoltageNiCdNiMH
7.2-18DE9116/DE9216DE9116/DE9216

Protecting the Environment

DEWALT DC527 - Protecting the Environment - 1

Separate collection. This product must not be disposed of with normal household waste.

Should you find one day that your DEWALT product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection.

DEWALT DC527 - Protecting the Environment - 2

Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.

Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.

DEWALT provides a facility for the collection and recycling of DEWALT products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf.

You can check the location of your nearest authorised repair agent by contacting your local DEWALT office at the address indicated in this manual. Alternatively, a list of authorised DEWALT repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com.

DEWALT DC527 - Protecting the Environment - 3

Rechargeable Battery Pack

This long life battery pack must be recharged when it fails to produce sufficient power on jobs which were easily done before. At the end of its technical life, discard it with due care for our environment:

  • Run the battery pack down completely, then remove it from the tool.
  • NiCd and NiMH cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed of properly.

GUARANTEE

DEWALT is confident of the quality of its products and offers an outstanding guarantee for professional users of the product. This guarantee statement is in addition to and in no way prejudices your contractual rights as a professional user or your statutory rights as a private non-professional user. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.

• 30 DAY NO RISK SATISFACTION GUARANTEE •

If you are not completely satisfied with the performance of your DEWALT product, simply return it within 30 days, complete with all original components, as purchased, to the point of purchase, for a full refund or exchange. The product must have been subject to fair wear and tear and proof of purchase must be produced.

• ONE YEAR FREE SERVICE CONTRACT •

If you need maintenance or service for your DEWALT product, in the 12 months following purchase, you are entitled to one service free of charge. It will be undertaken free of charge at an authorised DEWALT repair agent. Proof of purchase must be produced. Includes labour. Excludes accessories and spare parts unless failed under warranty.

• ONE YEAR FULL WARRANTY •

If your DEWALT product becomes defective due to faulty materials or workmanship within 12 months from the date of purchase, DEWALT guarantees to replace all defective parts free of charge or – at our discretion – replace the unit free of charge provided that:

• The product has not been misused;
- The product has been subject to fair wear and tear;
• Repairs have not been attempted by unauthorised persons;
• Proof of purchase is produced;
- The product is returned complete with all original components.

If you wish to make a claim, contact your seller or check the location of your nearest authorised DeWALT repair agent in the DEWALT catalogue or contact your DEWALT office at the address indicated in this manual. A list of authorised DeWALT repair agents and full details of our after-sales service is available on the Internet at: www.2helpU.com.

LUZ FLUORESCENTE DC527/DC528

Enhorabuena!

Suspension de charge.

DEWALT DC527 - Enhorabuena! - 1

L'emballage contient:

1 Tube fl fluorescent

Bloc-piles rechargeable

1 Interruptor on/off

2 Base

3 Lente

4 Tampa da lente

5 Tubo

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Product information

Brand : DEWALT

Model : DC527

Category : Flashlight