CG100DZA - Uncategorized MAKITA - Free user manual and instructions

USER MANUAL CG100DZA MAKITA

Cordless Caulking Gun INSTRUCTION MANUAL 5

• Theweightmaydi󰀨erdependingontheattachment(s),includingthebatterycartridge.Thelightestandheavi- estcombinations,accordingtoEPTA-Procedure01/2014,areshowninthetable. Applicable battery cartridge and charger Batterycartridge BL1016 / BL1021B / BL1041B Charger DC10SA/DC10SB/DC10WC/DC10WD/DC18RE

• Someofthebatterycartridgesandchargerslistedabovemaynotbeavailabledependingonyourregionof residence.

WARNING: Only use the battery cartridges and chargers listed above.Useofanyotherbatterycartridges

WARNING: Wear ear protection.

WARNING: The noise emission during actual

use of the power tool can di󰀨er from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.

WARNING: Be sure to identify safety mea-

sures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched o󰀨 and when it is running idle in addition to the trigger time).6 ENGLISH Vibration Thevibrationtotalvalue(tri-axialvectorsum)deter- minedaccordingtoEN62841-1: Workmode:operationwithoutload Vibrationemission(a

NOTE:Thedeclaredvibrationtotalvalue(s)hasbeen measured in accordance with a standard test method andmaybeusedforcomparingonetoolwithanother. NOTE:Thedeclaredvibrationtotalvalue(s)mayalso beusedinapreliminaryassessmentofexposure.

WARNING: The vibration emission during

actual use of the power tool can di󰀨er from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.

WARNING: Be sure to identify safety mea-

sures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched o󰀨 and when it is running idle in addition to the trigger time). Declarations of Conformity For European countries only TheDeclarationsofconformityareincludedinAnnexA to this instruction manual. SAFETY WARNINGS General power tool safety warnings

WARNING: Read all safety warnings, instruc-

tions, illustrations and specications provided with this power tool. Failure to follow all instructions listedbelowmayresultinelectricshock,reand/or seriousinjury. Save all warnings and instruc- tions for future reference. Theterm"powertool"inthewarningsreferstoyour mains-operated(corded)powertoolorbattery-operated (cordless) power tool. Cordless caulking gun safety warnings

Alwaysworkinwellventilatedareaandwearproper protections in accordance with the operation.

5. Read and follow the manufacture's instructions

and damage to the tool. SAVE THESE INSTRUCTIONS.

WARNING: DO NOT let comfort or familiarity

with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury. Important safety instructions for battery cartridge

1. Before using battery cartridge, read all instruc-

tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble or tamper with the battery

cartridge.Itmayresultinare,excessiveheat, or explosion.

3. If operating time has become excessively

shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them

out with clear water and seek medical atten- tion right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any con- ductive material. (2) Avoid storing battery cartridge in a con- tainer with other metal objects such as nails, coins, etc. (3) Do not expose battery cartridge to water or rain. A battery short can cause a large current ow, overheating, possible burns and even a breakdown.

6. Do not store and use the tool and battery car-

tridge in locations where the temperature may reach or exceed 50 °C (122 °F).

7. Do not incinerate the battery cartridge even if

it is severely damaged or is completely worn out. The battery cartridge can explode in a re.

8. Do not nail, cut, crush, throw, drop the battery

cartridge, or hit against a hard object to the battery cartridge.Suchconductmayresultina re,excessiveheat,orexplosion.

9. Do not use a damaged battery.

10. The contained lithium-ion batteries are subject

to the Dangerous Goods Legislation require- ments. Forcommercialtransportse.g.bythirdparties, forwarding agents, special requirement on pack- agingandlabelingmustbeobserved. Forpreparationoftheitembeingshipped,consult- ing an expert for hazardous material is required. Pleasealsoobservepossiblymoredetailed national regulations. Tapeormasko󰀨opencontactsandpackupthe batteryinsuchamannerthatitcannotmove around in the packaging.7 ENGLISH

11. When disposing the battery cartridge, remove

it from the tool and dispose of it in a safe place. Follow your local regulations relating to disposal of battery.

12. Use the batteries only with the products

specied by Makita.Installingthebatteriesto non-compliantproductsmayresultinare,exces- siveheat,explosion,orleakofelectrolyte.

13. If the tool is not used for a long period of time,

the battery must be removed from the tool.

14. During and after use, the battery cartridge may

take on heat which can cause burns or low temperature burns. Pay attention to the han- dling of hot battery cartridges.

15. Do not touch the terminal of the tool imme-

diately after use as it may get hot enough to cause burns.

16. Do not allow chips, dust, or soil stuck into the

terminals, holes, and grooves of the battery cartridge.Itmaycauseheating,catchingre, burstandmalfunctionofthetoolorbatterycar- tridge,resultinginburnsorpersonalinjury.

17. Unless the tool supports the use near

high-voltage electrical power lines, do not use the battery cartridge near high-voltage electri- cal power lines.Itmayresultinamalfunctionor breakdownofthetoolorbatterycartridge.

18. Keep the battery away from children.

SAVE THESE INSTRUCTIONS. CAUTION: Only use genuine Makita batteries. Useofnon-genuineMakitabatteries,orbatteriesthat havebeenaltered,mayresultinthebatterybursting causingres,personalinjuryanddamage.Itwill alsovoidtheMakitawarrantyfortheMakitatooland charger. Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely

discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery car-

tridge. Overcharging shortens the battery service life.

3. Charge the battery cartridge with room tem-

perature at 10 °C - 40 °C (50 °F - 104 °F). Let a hot battery cartridge cool down before charging it.

4. When not using the battery cartridge, remove

it from the tool or the charger. FUNCTIONAL DESCRIPTION CAUTION: Always be sure that the tool is switched o󰀨 and the battery cartridge is removed before adjusting or checking function on the tool. Installing or removing battery cartridge CAUTION: Always switch o󰀨 the tool before installing or removing of the battery cartridge. CAUTION: Hold the tool and the battery car- tridge rmly when installing or removing battery cartridge.Failuretoholdthetoolandthebattery cartridgermlymaycausethemtoslipo󰀨yourhands andresultindamagetothetoolandbatterycartridge andapersonalinjury. ►Fig.1: 1. Red indicator 2. Button 3.Batterycartridge Toremovethebatterycartridge,slideitfromthetool whileslidingthebuttononthefrontofthecartridge. Toinstallthebatterycartridge,alignthetongueonthe batterycartridgewiththegrooveinthehousingandslip itintoplace.Insertitallthewayuntilitlocksinplace withalittleclick.Ifyoucanseetheredindicatoras showninthegure,itisnotlockedcompletely. CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, itmayaccidentallyfalloutofthetool,causinginjuryto youorsomeonearoundyou. CAUTION: Do not install the battery cartridge forcibly.Ifthecartridgedoesnotslideineasily,itis notbeinginsertedcorrectly. Battery protection system Thetoolisequippedwithabatteryprotectionsystem. Thissystemautomaticallycutso󰀨powertothemotorto extendbatterylife. Thetoolwillautomaticallystopduringoperationifthe tooland/orbatteryareplacedunderoneofthefollowing conditions: Overloaded: The tool is operated in a manner that causes it to draw anabnormallyhighcurrent. Inthissituation,turnthetoolo󰀨andstoptheapplication thatcausedthetooltobecomeoverloaded.Thenturn the tool on to restart. Ifthetooldoesnotstart,thebatteryisoverheated.In thissituation,letthebatterycoolbeforeturningthetool on again. Low battery voltage: Theremainingbatterycapacityistoolowandthetool willnotoperate.Ifyouturnthetoolon,themotorruns againbutstopssoon.Inthissituation,removeand rechargethebattery.8 ENGLISH Indicating the remaining battery capacity Only for battery cartridges with the indicator ►Fig.2: 1. Indicator lamps 2.Checkbutton Pressthecheckbuttononthebatterycartridgetoindi- catetheremainingbatterycapacity.Theindicatorlamps light up for a few seconds. Indicator lamps Remaining capacity Lighted O󰀨 75%to100% 50%to75% 25%to50% 0%to25% NOTE: Depending on the conditions of use and the ambienttemperature,theindicationmaydi󰀨erslightly fromtheactualcapacity. Switch action CAUTION: Before installing the battery car- tridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released. CAUTION: When not operating the tool, push the trigger-lock button from A side to lock the switch trigger in the OFF position. ►Fig.3: 1. Switch trigger 2.Trigger-lockbutton Topreventtheswitchtriggerfromaccidentallypulled, thetrigger-lockbuttonisprovided. Tostartthetool,depressthetrigger-lockbuttonfromA side and pull the switch trigger. Tool speed is increased byincreasingpressureontheswitchtrigger.Release the switch trigger to stop. Afteruse,pressinthetrigger-lockbuttonfromBside. Speed adjusting dial ►Fig.4: 1.Speedadjustingdial Thetoolspeedcanbeadjustedbyturningthespeed adjustingdial.Youcangetthehighestspeedat5and the lowest speed at 1. NOTICE: Do not turn the dial quickly when the tool is working. NOTICE: Depending on the type and conditions of caulking material, it may not be fed at low speed. In this case, set the speed adjusting dial higher. NOTICE: When changing the speed dial from "5" to "1", turn the dial counterclockwise. Do not turn the dial clockwise forcibly. Lighting up the front lamp CAUTION: Do not look in the light or see the source of light directly. ►Fig.5: 1. Lamp Toturnonthelamp,slightlypulltheswitchtrigger,and thenreleaseit.Thelampgoesoutapproximately10 seconds after releasing the switch trigger. NOTICE: When the tool is overheated, the lamp blinks. Cool down the tool fully before operating the tool again. NOTE:Useadryclothtowipethedirto󰀨thelensof the lamp. Be careful not to scratch the lens of lamp, or itmaylowertheillumination. Overload warning lamp ►Fig.6: 1. Warning lamp Thewarninglampblinkswhenthetoolishighlyloaded. Iftheloadincreasesandthetoolbecomesoverloaded, thetoolstopsautomaticallyandthewarninglampkeeps on lighting. In this case, release the switch trigger, and remove the cause of overload, and then restart the tool. NOTE:Whenthewarninglampblinks,checkthe followingpoints:

• The caulking material is clogged.

• Thespeedadjustingdialissettohighspeed.

• The cutting area of the tip of the cartridge nozzle orlmtypepackageistoosmall. Drip preventive function The motor keeps running for a short time even after the trigger is released. It releases the pressure of the caulk- ing material and prevents dripping. ASSEMBLY CAUTION: Always be sure that the tool is switched o󰀨 and the battery cartridge is removed before carrying out any work on the tool. CAUTION: Always place the tool on the ground or workbench when carrying out any assembling work.Thetoolwithoutbeingheldtight maylosebalanceandcauseinjury. Parts preparation Optional accessory The tool is composed of the following attachment parts as shown in the illustration. ►Fig.7: 1.Holderjoint2.Plate3.Piston4. Holder 5.Rubberring6. Nozzle 7.Holderjoint(asa cap) 8. Rod NOTE: Some attachment parts or optional accesso- riesarenotavailableinyourcountry.9 ENGLISH Preparethepropertypeofattachmentpartsdepending onthecaulkingmaterialcontainerbyreferringtothe followingtable. Cartridge - 300 ml 400 ml 600 ml 800 ml Holder joint Holder jointA HolderjointB Holderjoint C complete (Holder jointC+ Plate) Plate Plate Rod Short rod Long rod Black rod Piston PistonA PistonD Holder Holder A Holder D Holder B Holder C Rubber ring Not required Nozzle Not required (Use the nozzle which is attached to the cartridge) Holder joint (as a cap) Not required HolderjointB Holder jointC Film package - 300 ml (Not available) 400 ml 600 ml 800 ml Holder joint

Rubberringforholder jointB Rubber ring for holder jointC Nozzle - NozzleforholderjointB Nozzle for holder jointC Holder joint (as a cap)

• ThepistonFpushesoutthecaulkingmaterial leaner.

Rubberringforholder jointB

Holder joint (as a cap)

1. Insert the rod from the rear side of the tool with its

teeth facing down. ►Fig.9: 1. Rod

2. Attach piston to the screw.

►Fig.10: 1. Screw 2.Piston3. Rod To remove the rod and piston, follow the installation procedure in reverse. Installing or removing the holder CAUTION: Secure the holder to the holder joint rmly.Otherwisetheholdermaycomeo󰀨 duringoperationandmaycauseaninjury. Toinstalltheholder,turnitclockwisermlyuntilitstops whileholdingtheholderjoint.Toremovetheholder, follow the installation procedure in reverse. ►Fig.11: 1. Holder 2.Holderjoint OPERATION CAUTION: Do not use solid caulking material. Be sure to remove the solid caulking material before the installation. Solidcaulkingmaterialmay causemalfunctionorpersonalinjury. NOTICE: Make sure the attachment parts are correct by referring the section for the parts preparation. Usingimproperpartsmaycauseleak- ageortoolbreakage. NOTICE: Always keep the rod and piston clean. Adheredcaulkmaydamagethetool. Using cartridge Preparing cartridge for use

1. Cut the tip of the cartridge nozzle so that the

3. Attach the nozzle to the cartridge.

NOTICE: Be sure to check the cartridge for damage before installation. Using the damaged cartridge may cause malfunction. Installing cartridge to holder A

2. Insert the cartridge into the holder as shown in the

2. Insert the cartridge into the holder.

bottomofcartridge. To remove the cartridge, follow the installation proce- dure in reverse. Using lm type package Preparing package for use Cuto󰀨thetipofthepackage. ►Fig.18 NOTICE: Be sure to check the package for dam- age before installation. Using the damaged pack- age may cause malfunction. Installing lm type package to holder

2. Insert the package into the holder.

2. Insert the tip of the holder into the caulking mate-

acap).Fastentheholderjoint(asacap)rmly. ►Fig.23: 1. Holder 2.Rubberring3. Nozzle 4. Holder joint(asacap) Caulking operation Pullthetriggertofeedthecaulkingmaterial.Putone hand under the holder to support the tool while operat- ing it. NOTE:Youcanrotatetheholderinaccordancewith required situations to facilitate the operation. NOTE:Atthebeginningofoperation,setthespeed adjustingdialto"1"andpulltheswitchtriggerslowly to check how much amount of caulking material is fed. NOTE:Dependingonthetypeandconditionsof caulkingmaterial,itmaynotbefedatlowspeed.In thiscase,setthespeedadjustingdialhigher. NOTE: If the caulking material is not fed, check the followingpoints:

• Thetipofcartridgenozzleisnotcutadequately.

• The caulking material is solid and clogged in the nozzle.

• The cartridge or package is damaged.

• Thecaulkingmaterialissti󰀨.Warmthematerial untilitbecomessoft.

• The attached piston is not appropriate for the typeofcaulkingmaterial. Aftertheoperation,wipeo󰀨thecaulkingmaterialfrom thetool.Besuretoremovethecaulkingmaterialbefore itbecomessolid. NOTE: When the rod reaches front end, the motor starts idling. Replace the caulking material when it happens. NOTE:Ifyoucannotpullouttherod,turnthespeed adjustingdialto1,andpulltheswitchtriggerfora moment,andtrytopulltherodoutafterthemotor stopped. If the rod is still clogged, perform the same actionuntiltherodisabletomove. MAINTENANCE CAUTION: Always be sure that the tool is switched o󰀨 and the battery cartridge is removed before attempting to perform inspection or maintenance. NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result. TomaintainproductSAFETYandRELIABILITY, repairs,anyothermaintenanceoradjustmentshould beperformedbyMakitaAuthorizedorFactoryService Centers,alwaysusingMakitareplacementparts. OPTIONAL ACCESSORIES CAUTION: These accessories or attachments are recommended for use with your Makita tool specied in this manual.Theuseofanyother accessories or attachments might present a risk of injurytopersons.Onlyuseaccessoryorattachment for its stated purpose. Ifyouneedanyassistanceformoredetailsregard- ingtheseaccessories,askyourlocalMakitaService Center.

Support D Support B Support C Bague