PKO 270 A5 - Compressor PARKSIDE - Free user manual and instructions

USER MANUAL PKO 270 A5 PARKSIDE

COMPRESSOR Operating and Safety Instructions Translation of Original Operating Manual

Manufacturer: scheppach Fabrikation von Holzbearbeitungsmaschinen GmbH Günzburger Straße 69 D-89335 Ichenhausen Dear Customer, we hope your new tool brings you much enjoyment and suc- cess. Note: According to the applicable product liability laws, the manu- facturer of the device does not assume liability for damages to the product or damages caused by the product that occurs due to:

• Non-compliance of the operating instructions

• Repairs by third parties, not by authorized service techni- cians

• Installation and replacement of non-original spare parts

• Application other than specified

• A breakdown of the electrical system that occurs due to the non-compliance of the electric regulations and VDE regula- tions 0100, DIN 57113 / VDE0113 We recommend: Read through the complete text in the operating instructions be- fore installing and commissioning the device. The operating instructions are intended to help the user to be- come familiar with the machine and take advantage of its ap- plication possibilities in accordance with the recommendations. The operating instructions contain important information on how to operate the machine safely, professionally and econom- ically, how to avoid danger, costly repairs, reduce downtimes and how to increase reliability and service life of the machine. In addition to the safety regulations in the operating instruc- tions, you have to meet the applicable regulations that apply for the operation of the machine in your country. Keep the operating instructions package with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. Read the instruction manual each time before operat- ing the machine and carefully follow its information. The machine can only be operated by persons who were in- structed concerning the operation of the machine and who are informed about the associated dangers. The minimum age re- quirement must be complied with. In addition to the safety instructions contained in this operating manual and the specific regulations of your country, the techni- cal rules generally accepted for the operation of machines of the same type must be observed. We accept no liability for damage or accidents which arise due to non-observance of these instructions and the safety information.

3. Quick-lock coupling (regulated compressed air)

4. Pressure gauge (for reading the preset vessel pressure)

5. Pressure regulator

6. Pressure gauge (for reading the vessel pressure)

7. Quick-lock coupling (unregulated compressed air)

10. Drain plug for condensation water

16. Oil sealing plug

18. Oil level window

3. Scope of delivery

• 1x Mounting material

• 1x Compressed air hose

The compressor is designed to generate compressed air for compressed-air driven tools which can be driven with an air volume of up to approx. 260 l/min (e.g. tire inflator, blow-out pistol and paint spray gun). Due to the limited air output it is not possible to use the compressor to drive tools with very high air consumption (for example orbital sanders, die grind- ers and hammer screwdrivers). The equipment is allowed to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user/operator and not the manufacturer will be liable for any damage or injuries of any kind resulting from such misuse. An element of the intended use is also the observance of the safety instructions, as well as the assembly instructions and op- erating information in the operating manual. Persons who operate and maintain the machine must be fa- miliar with the manual and must be informed about potential dangers.4GB/IE/NI In addition, the applicable accident prevention regulations must be strictly observed. Other general occupational health and safety-related rules and regulations must be observed. The liability of the manufacturer and resulting damages are excluded in the event of modifications of the machine. Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the equipment is used in commercial, trade or industrial businesses or for equivalent purposes.

5. Safety information

m Attention! The following basic safety measures must be observed when using electric tools for protection against elec- tric shock, and the risk of injury and fire. Read all these notices before using the electric tool and keep the safety instructions for later reference. Safe work

1. Keep the work area orderly

- Disorder in the work area can lead to accidents.

2. Take environmental influences into account

- Do not expose electric tools to rain. - Do not use electric tools in a damp or wet environment. There is a risk of electric shock! - Make sure that the work area is well-illuminated. - Do not use electric tools where there is a risk of fire or explosion.

3. Protect yourself from electric shock

- Avoid physical contact with earthed parts (e.g. pipes, radiators, electric ranges, cooling units).

4. Keep children away

- Do not allow other persons to touch the equipment or cable, keep them away from your work area.

5. Securely store unused electric tools

- Unused electric tools should be stored in a dry, elevat- ed or closed location out of the reach of children.

6. Do not overload your electric tool

- They work better and more safely in the specified out- put range.

7. Wear suitable clothing

- Do not wear wide clothing or jewellery, which can be- come entangled in moving parts. - Rubber gloves and non-slip shoes are recommended when working outdoors. - Tie long hair back in a hair net.

8. Do not use the cable for purposes for which it is not in-

tended - Do not use the cable to pull the plug out of the outlet. Protect the cable from heat, oil and sharp edges.

9. Take care of your tools

- Keep your compressor clean in order to work well and safely. - Follow the maintenance instructions. - Check the connection cable of the electric tool regu- larly and have it replaced by a recognised specialist when damaged. - Check extension cables regularly and replace them when damaged.

10. Pull the plug out of the outlet

- During non-use of the electric tool or prior to mainte- nance and when replacing tools such as saw blades, bits, milling heads.

11. Avoid inadvertent starting

- Make sure that the switch is switched off when plug- ging the plug into an outlet.

12. Use extension cables for outdoors

- Only use approved and appropriately identified exten- sion cables for use outdoors. - Only use cable reels in the unrolled state.

13. Remain attentive

- Pay attention to what you are doing. Remain sensible when working. Do not use the electric tool when you are distracted.

14. Check the electric tool for potential damage

- Protective devices and other parts must be carefully in- spected to ensure that they are fault-free and function as intended prior to continued use of the electric tool. - Check whether the moving parts function faultlessly and do not jam or whether parts are damaged. All parts must be correctly mounted and all conditions must be fulfilled to ensure fault-free operation of the electric tool. - Damaged protective devices and parts must be prop- erly repaired or replaced by a recognised workshop, insofar as nothing different is specified in the operating manual. - Damaged switches must be replaced at a customer service workshop. - Do not use any faulty or damaged connection cables. - Do not use any electric tool on which the switch cannot be switched on and off.

15. Have your electric tool repaired by a qualified electrician

- This electric tool conforms to the applicable safety reg- ulations. Repairs may only be performed by an electri- cian using original spare parts. Otherwise accidents can occur.

- For your own safety you must only use the accessories and additional units listed in the operating instructions or recommended or specified by the manufacturer. The use of mounted tools or accessories other than those recommended in the operating instructions or cata- logue may place your personal safety at risk.

- To prevent hazards, leave the replacement of dam- aged power cables strictly to the manufacturer or a qualified electrician. There is a risk of electric shock!

- Directly after inflating tires, check the pressure with a suitable pressure gauge, for example at your filling sta- tion.

20. Roadworthy compressors for building site operations

- Make sure that all lines and fittings are suitable for the maximum permissible operating pressure of the com- pressor.5GB/IE/NI

21. Place of installation

- Set up the compressor on an even surface.

22. Supply hoses at pressures above 7 bar should be

equipped with a safety cable (e.g. a wire rope).

23. Use flexible hoses in order to prevent transmitting unac-

ceptable loads to the pipeline system at the connection between the compressor system and the pipeline system.

24. It is essential to use separators, traps and drains which

process the liquids produced by the compressor before the compressor system is put into operation. Warning! This electric tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufac- turer of the medical implant prior to operating the electric tool. Additional Safety Instructions Safety instructions for working with compressed air and blasting guns

• The compressor pump and lines can become very hot during operation. Touching these parts will burn you.

• The air which is sucked in by the compressor must be kept free of impurities that could cause fires or explosions in the compressor pump.

• When releasing the hose coupling, hold the hose coupling piece with your hand. This way, you can protect yourself against injury from the rebounding hose.

• Wear safety goggles when working with the blow-out pistol. Foreign bodies or blown off parts can easily cause injuries.

• Do not blow at people with the blow-out pistol and do not clean clothes while being worn. Risk of injury! Safety information for paint spraying

• Do not process any paints or solvents with a flash point be- low 55 °C. There is a risk of explosion!

• Do not heat up paints or solvents. There is a risk of explosion!

• If hazardous liquids are processed, wear protective filter units (face guards). Also, adhere to the safety information provided by the manufacturers of such liquids.

• The details and designations of the Ordinance on Hazard- ous Substances, which are displayed on the outer packaging of the processed material, must be observed.

• Additional protective measures are to be undertaken if neces- sary, particularly the wearing of suitable clothing and masks.

• Do not smoke during the spraying process and/or in the work area. There is a risk of explosion! Paint vapors are eas- ily combustible.

• Never set up or operate the equipment in the vicinity of a fire place, open lights or sparking machines.

• Do not store or eat food and drink in the work area. Paint vapors are harmful to your health.

• The work area must exceed 30 m

and sufficient ventilation must be ensured during spraying and drying. Do not spray against the wind. Always adhere to the regulations of the local police authority when spraying combustible or hazard- ous materials.

• Do not process media such as white spirit, butyl alcohol and methylene chloride with the PVC pressure hose. These media will destroy the pressure hose. Operating pressure vessels

• You must keep your pressure vessel in good working order, operate the vessel correctly, monitor the vessel, carry out necessary maintenance and repair work immediately and meet the relevant safety precautions.

• The supervisory authority may enforce essential control measures in individual cases.

• A pressure vessel is not allowed to be used if it has faults or deficiencies that can endanger workers or third parties.

• Check the pressure vessel for signs of rust and damage each time before using. Do not use the compressor with a dam- aged or rusty pressure vessel. If you discover any damage, then please contact the customer service workshop. Do not lose these safety instructions. Residual risk Observe the specified maintenance and safety instructions in the instruction manual. Always be attentive at work and keep third persons at a safe distance from your workplace. Even with proper use of the device, a certain residual risk re- mains, which can not be excluded. The following potential haz- ards can be derived from the type and design of the device:

• Unintentional commissioning of the product

• Hearing loss if no suitable hearing protection is worn

• Wear safety glasses to prevent your eyes and face from dust and dirt particles

• Inhalation of whirled-up dust and dirt particles

7. Before starting the equipment

• Open the packaging and remove the device carefully.

• Remove the packaging material as well as the packaging and transport bracing (if available).

• Check that the delivery is complete.

• Check the device and accessory parts for transport damage.

• If possible, store the packaging until the warranty period has expired. ATTENTION The device and packaging materials are not toys! Children must not be allowed to play with plastic bags, film and small parts! There is a risk of swal- lowing and suffocation! Before you connect the equipment to the mains supply make sure that the data on the rating plate are identical to the mains data.

• Check the equipment for damage which may have occurred in transit. Report any damage immediately to the transport company which was used to deliver the compressor.

• Install the compressor near the point of consumption.

• Avoid long air lines and supply lines (extension cables).

• Make sure that the intake air is dry and dustfree.

• Do not install the compressor in a damp or wet room.

• The compressor may only be used in suitable rooms (with good ventilation and an ambient temperature from +5°C to 40°C). There must be no dust, acids, vapors, explosive gases or inflammable gases in the room.

• The compressor is designed to be used in dry rooms. It is prohibited to use the compressor in areas where work is con- ducted with sprayed water.

• The oil level in the compressor pump has to be checked be- fore putting the equipment into operation.

8. Attachment and operation

m Important! You must fully assemble the appliance before us- ing it for the first time! You will require the following tools for assembly and installa- tion: 1x Open-ended wrench size 12mm 1x Open-ended wrench size 13mm 1x Open-ended wrench size 14mm (not included)

8.1 Fitting the wheels (fig. 4, 5)

• Fit the supplied wheels as shown.

8.2 Fitting the supporting feet (fig. 4, 6)

• Fit the supplied supporting foot as shown.

8.3 Fitting the air filter (fig 7, 8)

• Remove the transportation stop (B) and screw the air filter (15) to the equipment.

8.4 Changing the transportation cover (A)

• Remove the transport lid (A) of the oil filling opening (20).

• Fill the included compressor oil into the crank housing and insert the included oil sealing plug (16) into the oil filling opening (20).

8.5 Mains connection

• The compressor is equipped with a mains cable with shock- proof plug. This can be connected to any 220-240 V

• Before you use the machine, make sure that the mains volt- age is the same as the operating voltage (see the rating plate).

• Long supply cables, extensions, cable reels etc. cause a drop in voltage and can impede motor start-up.

• At low temperatures below +5 °C, sluggishness may make starting difficult or impossible.

8.6 ON/OFF switch (fig. 2)

• Pull the ON/OFF switch (17) upwards to switch on the com- pressor. To switch off the compressor, press the ON/OFF switch down.

8.7 Setting the pressure (fig. 1, 3)

• Use the pressure regulator (5) to set the pressure on the pres- sure gauge (4).

• The set pressure can be drawn from the quick lock coupling (3).

• The vessel pressure can be read off the pressure gauge (6).

• The vessel pressure is drawn from the quick lock coupling (7).

8.8 Setting the pressure switch (fig. 1)

• The pressure switch (2) is set at the factory.

• Cut-in pressure approx. 8 bar

• Cut-out pressure approx. 10 bar.

8.9 Fitting the compressed air hose (fig. 1, 3)

• Use the compressed air hose (14) if you intend to carry out work at a greater distance from the compressor. To do so, connect the nipple (H) on the compressed air hose to one of the quick release couplings (3, 7). Then attach the com- pressed air tool to the quick-release coupling (I) on the com- pressed air hose.

9. Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The cus- tomer‘s mains connection as well as the extension cable used must also comply with these regula- tions. Important information In the event of an overloading the motor will switch itself off. Af- ter a cool-down period (time varies) the motor can be switched back on again.7GB/IE/NI Damaged electrical connection cable The insulation on electrical connection cables is often dam- aged. This may have the following causes:

• Passage points, where connection cables are passed through windows or doors

• Kinks where the connection cable has been improperly fas- tened or routed

• Places where the connection cables have been cut due to being driven over

• Insulation damage due to being ripped out of the wall outlet

• Cracks due to the insulation ageing Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage. Check the electrical connection cables for damage regularly. Make sure that the connection cable does not hang on the power network during the inspection. Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use connection cables with the marking „H05VV-F“. The printing of the type designation on the connection cable is mandatory. AC motor The mains voltage must be 220-240 V

• Extension cables up to 25 m long must have a cross-section of 1.5 mm

Connections and repairs of electrical equipment may only be carried out by an electrician. Please provide the following information in the event of any enquiries:

• Type of current for the motor

10. Cleaning, maintenance, and storage

m Important! Pull out the power plug before doing any cleaning and mainte- nance work on the equipment. Risk of injury from electric shock! m Important! Wait until the equipment has cooled down completely! Risk of burns! m Important! Always depressurize the equipment before carrying out any cleaning and maintenance work! Risk of injury!

• Keep the equipment free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it down with compressed air at low pressure.

• We recommend that you clean the equipment immediately after you use it.

• Clean the equipment regularly with a damp cloth and some soft soap. Do not use cleaning agents or solvents; these may be aggressive to the plastic parts in the equipment. Ensure that no water can get into the interior of the equipment.

• You must disconnect the hose and any spraying tools from the compressor before cleaning. Do not clean the compres- sor with water, solvents or the like.

10.2 Maintenance work on the pressure vessel

(fig. 1) Important! To ensure a long service life of the pressure ves- sel (8), drain off the condensed water by opening the drain valve (10) each time after using. Release the vessel pressure first (see 10.7.1). Open the drain screw by turning counter- clockwise (looking at the screw from the bottom of the compres- sor) so that all the condensed water can run out of the pressure vessel. Then close the drain screw again (turn it clockwise). Check the pressure vessel for signs of rust and damage each time before using. Do not use the compressor with a damaged or rusty pressure vessel. If you discover any damage, then please contact the customer service workshop. m Important! The condensed water from the pressure vessel will contain re- sidual oil. Dispose of the condensed water in an environmen- tally compatible manner at a suitable collection point.

10.3 Safety valve (fig. 3)

The safety valve (19) has been set for the highest permitted pressure of the pressure vessel. It is prohibited to adjust the safety valve or remove its seal. Actuate the safety valve from time to time to ensure that it works when required. Pull the ring with sufficient force until you can hear the compressed air being released. Then release the ring again.

10.4 Checking the oil level at regular intervals

(fig. 11) Place the compressor on a level and straight surface. The oil level must be between the MAX and MIN marks on the oil level window (18). Oil change: we recommend SAE 15W 40 or equivalent. The original oil filling must be changed after 100 hours in opera- tion; thereafter the oil must be drained and replaced with new oil after every 500 hours in operation.

10.5 Changing the oil (fig. 1, 10, 11)

Switch off the engine and pull the mains plug out of the socket. Remove the oil sealing plug (16). After releasing any air pres- sure you can unscrew the oil drain plug (12) from the compres- sor pump (13). To prevent the oil from running out in an uncontrolled manner, hold a small metal chute under the opening and collect the oil in a vessel. If the oil does not drain out completely, we recom- mend tilting the compressor slightly. When the oil has drained out, re-fit the oil drain plug (12). Dispose of the old oil at a drop-off point for old oil. To fill in the correct quantity of oil, make sure that the compres- sor stands on an even surface. Fill new oil through the oil filler opening (20) until it comes up to the maximum level. This is marked with a red dot on the oil level window (18) (fig. 11). Do not exceed the maximum filling quantity. Overfilling the equipment may result in damage. Reinsert the oil sealing plug (16) into the oil filler opening (20).8GB/IE/NI

10.6 Cleaning the intake filter (fig. 3, 12, 13)

The intake filter prevents dust and dirt being drawn in. It is essential to clean this filter after at least every 300 hours in service. A clogged intake filter will decrease the compressor’s performance dramatically. Open the thumb screw (E) to the remove the intake filter. Then pull off the filter cover (C). Now you can remove the air filter (F) and the filter housing (D). Carefully tap out the air filter, filter cover and filter housing. Then blow out these parts with compressed air (approx. 3 bar) and reinstall in reverse order.

m Important! Pull out the mains plug and ventilate the equipment and all con- nected pneumatic tools. Switch off the compressor and make sure that it is secured in such a way that it cannot be started up again by any unauthorized person. m Important! Store the compressor only in a dry location which is not ac- cessible to unauthorized persons. Always store upright, never tilted! Oil may leak out!

10.7.1 Releasing excess pressure

Release the excess pressure by switching off the compressor and using the compressed air which is still left in the pressure vessel, e.g. with a compressed air tool running in idle mode or with a blow-out pistol.

For transport, use the transport handle (1) and drive the com- pressor with it. Observe the weight when lifting the compressor (see Technical Data). When transporting the compressor in a motor vehicle, ensure good load securing.

12. Disposal and recycling

The equipment is supplied in packaging to prevent it from be- ing damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Defective components must be disposed of as special waste. Ask your dealer or your local council. The packaging is wholly composed of environment- ally-friendly materials that can be disposed of at a local recycling centre. Contact your local refuse disposal authority for more details of how to dispose of your worn out electrical devices. Old devices must not be disposed of with house- hold waste! This symbol indicates that this product must not be dis- posed of together with domestic waste in compliance with the Directive (2012/19/EU) pertaining to waste electrical and electronic equipment (WEEE). This prod- uct must be disposed of at a designated collection point. This can occur, for example, by handing it in at an authorised col- lecting point for the recycling of waste electrical and electronic equipment. Improper handling of waste equipment may have negative consequences for the environment and human health due to potentially hazardous substances that are often con- tained in electrical and electronic equipment. By properly dis- posing of this product, you are also contributing to the effective use of natural resources. You can obtain information on collec- tion points for waste equipment from your municipal administra- tion, public waste disposal authority, an authorised body for the disposal of waste electrical and electronic equipment or your waste disposal company.9GB/IE/NI

Fault Possible cause Remedy The compressor does not start.

• Insufficient supply voltage.

• Outside temperature is too low.

• Motor is overheated.

• Check the supply voltage, the power plug and the socket-outlet.

• Make sure that the extension cable is not too long. Use an extension cable with large enough wires.

• Never operate with an outside temperature of below +5 °C.

• Allow the motor to cool down. If necessary, remedy the cause of the overheating. The compressor starts but there is no pressure.

• The non-return valve (19) leaks.

• The seals are damaged.

• The drain plug for condensation water (10) leaks.

• Contact your local service centre. Every attempt to carry out a repair, can be dangerous if it is not done by skilled personnel.

• Check the seals and have any damaged seals re- placed by a service center.

• Tighten the screw by hand.. Check the seal on the screw and replace if necessary. The compressor starts, pressure is shown on the pressure gauge, but the tools do not start.

• The hose connections have a leak.

• A quick-lock coupling has a leak.

• Insufficient pressure set on the pressure regulator (5).

• Check the compressed air hose and tools and replace if necessary.

• Contact your local service centre. Every attempt to carry out a repair, can be dangerous if it is not done by skilled personnel.

• Increase the set pressure with the pressure regulator. Service information Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consumables. Wear parts*: intake filter

• Not necessarily included in the scope of delivery!10 GB/IE/NI

14. Warranty certificate

Dear Customer, All of our products undergo strict quality checks to ensure that they reach you in perfect condition. In the unlikely event that your device develops a fault, please contact our service department at the address shown on this guarantee card. Of course, if you would prefer to call us then we are also happy to offer our assistance under the service number printed below. Please note the following terms under which guarantee claims can be made:

• These guarantee terms cover additional guarantee rights and do not affect your statutory warranty rights. We do not charge you for this guarantee.

• Our guarantee only covers problems caused by material or manufacturing defects, and it is restricted to the rectification of these defects or replacement of the device. Please note that our devices have not been designed for use in commercial, trade or industrial applications. Consequently, the guarantee is invalidated if the equipment is used in commercial, trade or industrial applications or for other equivalent activities. The following are also excluded from our guarantee: compensation for transport damage, damage caused by failure to comply with the installation/assembly instructions or damage caused by unprofessional installation, failure to comply with the operating instructions (e.g. connection to the wrong mains voltage or current type), misuse or inappropriate use (such as overloading of the device or use of non-approved tools or accessories), failure to comply with the maintenance and safety regulations, ingress of foreign bodies into the device (e.g. sand, stones or dust), effects of force or external influences (e.g. damage caused by the device being dropped) and normal wear resulting from proper operation of the device. The guarantee is rendered null and void if any attempt is made to tamper with the device.

• The guarantee is valid for a period of 3 years starting from the purchase date of the device. Guarantee claims should be submitted before the end of the guarantee period within two weeks of the defect being noticed. No guarantee claims will be accepted after the end of the guarantee period. The original guarantee period remains applicable to the device even if repairs are carried out or parts are replaced. In such cases, the work performed or parts fitted will not result in an extension of the guarantee period, and no new guarantee will become active for the work performed or parts fitted. This also applies when an on-site service is used.

15. Declaration of conformity