FP 8500 - Screwdriver METABO - Free user manual and instructions

Product Type	Pneumatic grease pump
Brand	Metabo
Model	FP 8500
Dimensions (L x W x H)	385 x 190 x 70 mm
Weight	1.55 kg
Power Supply	Compressed air
Maximum permissible pressure	10 bar
Air consumption per stroke	0.4 l
Sound power level (LWA)	88 dB(A)
Sound pressure level (LPA)	79 dB(A)
Main functions	Lubrication of machines, vehicles, industrial installations
Filling methods	Cartridge, drum, filling pump
Lubricant type	Non-corrosive grease for grease pumps
Safety	Trigger, safety catch, bleed valve
Maintenance	Pneumatic lubrication every 15 min, regular cleaning
Spare parts and accessories	Pneumatic oil 0.5 L, lubricator, swivel joint
Repairability	Repairs exclusively by professionals
General information	Professional use, compliant with EN ISO standards
Delivery contents	Grease tube, tubing, valve, compression head, trigger, handle, 1/4" fitting

Frequently Asked Questions - FP 8500 METABO

What types of lubricants can I use with the FP 8500 pump?

Use exclusively non-corrosive lubricants designed for grease pumps. Follow the lubricant manufacturer's instructions.

How do I fill the grease reservoir with a cartridge?

Unscrew the reservoir, insert the cartridge open side up, screw back on and hold the safety catch down while pushing the rod.

How do I adjust the working pressure?

Use a pressure regulator on the compressor. The maximum permissible pressure is 10 bar (see technical specifications).

What is the safety procedure before maintenance?

Always disconnect the compressed air supply before any maintenance.

How do I lubricate the pneumatic tool?

Add 3 to 5 drops of pneumatic oil into the supply every 15 minutes of continuous use, or use a lubricator.

Can I repair the FP 8500 pump myself?

No, repairs must be carried out only by qualified personnel. Send the tool to an authorized after-sales service.

What accessories are available for this model?

Pneumatic oil (ref. 090 100 8540), lubricator (ref. 090 105 4592), air inlet swivel (ref. 090 106 0991).

How do I use the pump with a greaser?

Attach the tube or hose to the head, set the pressure, connect the air, place the pump on the greaser and press the trigger.

What should I do if the rod does not retract?

Make sure the safety catch is fully pressed. Do not let the rod snap back suddenly. If the problem persists, contact customer service.

How do I maintain the pump after use?

Clean the device, protect it from dust and moisture. Check the screw connections and tighten if necessary.

USER MANUAL FP 8500 METABO

We herewith declare in our sole responsibility that this product complies with the following standards' in accordance with the regulations of the undermentioned Directives**

Director Innovation, Research and Development

Dokumentationsbevollmachtigter/ responsible person for documentation/ Chargé de la documentation

Metabowerke GmbH

Metabo-Allee 1

D-72622 Nurtingen

1 Grease pipe
2 Charging neck
3 Bleeder valve
4 Pressure head
5 Trigger
6 Wing nut (for handle adjustment)
7 Handle
8 Plug 1/4" (air inlet)
9 Sliding rod
10 Sliding rod safety
11 Grease reservoir
12 Grease hose
13 Muffled air exhaust

Table of Contents

1. Overview (Standard Delivery) ....7
2. Please Read First! 8
3. Safety 8
   3.1 Specified conditions of use .8
   3.2 General safety instructions..8
4. Operation 8
   4.1 Before initial operation 8
   4.2 Refilling the grease reservoir ....8
   4.3 Using the tool 9
5. Care and Maintenance. 9
6. Available Accessories 9
7. Repairs.. 9
8. Environmental Protection .9
9. Technical Specifications 10

2. Please Read First!

These instructions are written in a way to let you work with the tool quickly and safely. Here is how to use the instructions:

• Read these instructions fully before operating the tool. Pay special attention to the safety information.
• If you notice transport damage while unpacking, notify your supplier immediately. Do not operate the tool!
• These instructions are intended for individuals having a basic technical knowledge in the handling of tools like the one described herein. If you have no experience whatsoever with such tool, we strongly recommend to seek the advise of experienced individuals.
• Keep all documents supplied with this tool for future reference. Also, retain proof of purchase in case of a warranty claim.
• Should you rent or sell the tool, pass on all documents supplied with the tool.

The manufacturer is not liable for any damage arising from neglect of these operating instructions.

Information in these instructions is denoted as under:

Danger!

Risk of personal injury or environmental damage.

Caution!

Risk of material damage.

Note:

Additional information.

Numbers in illustrations (1, 2, 3, ...)
- denote component parts;
- are consecutively numbered;
- Instructions to be carried out in a certain sequence are numbered.
- Instructions which can be carried out in any sequence are indicated by a bullet () .
- Listings are indicated by an En Dash (-).

3. Safety

3.1 Specified conditions of use

This grease gun is an air-operated tool for use by craftsmen. It can be used for lubricating machines, motor vehicles, farm machinery, industrial equipment, as well as transport and conveying systems.

This tool shall only be powered by an air compressor. The max. permissible working pressure stated in the Technical Specifications must not be exceeded. This tool must not be operated with gases that are explosive, combustible or detrimental to health.

Any other use is not as specified. Use not as specified, modification of the tool or use of parts not approved by the equipment manufacturer can cause unforeseeable damage!

3.2 General safety instructions

• When using this air tool follow the safety instructions given below, to exclude the risk of personal injury or material damage.
• Please also observe the special safety instructions in the respective chapters.
• Observe the statutory accident insurance institution regulations and regulations for the prevention of accidents pertaining to the operation of air compressors and air tools, where applicable.

#

General hazards!

• Keep your work area tidy - a messy work area invites accidents.
• Be alert. Do not operate this tool while under the influence of drugs, alcohol or medication.
• Keep children and bystanders away from the work area.
• Store air tools out of the reach of children.
  Always use a quick coupler to connect this air tool to a compressor.

• Disconnect from air supply before

• filling the grease reservoir,
  -servicing or

• when tool is left unattended.

• Hold on to the sliding rod of a removed grease reservoir when releasing the sliding rod safety. Do not let the sliding rod leap back with a jerk.

• When pulling the trigger grease will be ejected at high pressure.

• Do not cover grease pipe or grease hose nozzle with your hand.

• Do not point grease gun against other persons or animals.
• Operate grease gun only when connected to a lubricating nipple.
• Hold the grease hose during the entire greasing operation to prevent it from jumping off the nipple.

Hazard generated by insufficient personal protection gear!

• Wear hearing protection.

Hazard generated by tool defects!

• Do not attempt to repair the tool yourself! Only trained specialists are permitted to service or repair compressors, pressure vessels and air tools.

Caution!

• Protect tool, the air inlet in particular, from dust and dirt.
• Make sure that the max. permissible working pressure stated in the Technical Specifications is not exceeded. The working pressure must be adjusted by a pressure regulator.
• Do not overload tool - use it only within the performance range it was designed for (see Technical Specifications).

4. Operation

4.1 Before initial operation

• Fit the plug nipple.

4.2 Refilling the grease reservoir

Caution!

• Refill the grease reservoir only with non-corrosive lubricants, approved for use in grease guns. Observe the manufacturer information.
• The piston may become contorted by the permanent use of cartridges. Changing the filling method afterwards could result in grease leakage. You should opt for only one filling method, if possible.

Note:

When changing to another

grease type, a genuine application can only be assured after thorough cleaning.

Loading a cartridge

1. Turn grease reservoir counter-clockwise to remove.
2. Insert cartridge with open end up into the grease reservoir and push it down.
3. Attach grease reservoir, turning it clockwise. Do not overtighten.
4. Push and hold sliding rod safety and push sliding rod in.

Loading from bulk

1. Turn grease reservoir counter-clockwise to remove.
2. Dip grease reservoir approx. 5 cm into grease and pull sliding rod slowly up against the stop.
3. Attach grease reservoir, turning it clockwise.
4. Push and hold sliding rod safety and push sliding rod in.

Loading by filling pump

1. Pull sliding rod fully out.

2. Connect charging neck to filling pump.

3. Start filling pump and fill grease reservoir fully.

4. Disconnect charging neck from filling pump.
5. Push and hold sliding rod safety and push sliding rod in.

4.3 Using the tool

Caution!

To ensure a long service life of this tool, it needs to be supplied with sufficient quantities of pneumatic oil. This can be achieved by:

-a service unit with oiler at the compressor.
-a lubricator, installed in the air line or directly on the air tool.
- adding approx. 3-5 drops of pneumatic oil by hand every 15 minutes of use (constant operation) to the air inlet.

1. Attach grease pipe or grease hose to pressure head by turning it in clockwise.
2. Adjust working pressure at the compressor (see Technical Specifications for max. permissible working pressure).
3. Connect tool with quick coupler to air supply.
4. Set grease gun on lubricating nipple.
5. Pull trigger to deliver grease.
6. Release trigger as soon as a sufficient amount of grease has been delivered to the lubricating nipple.

Note:

Observe the manufacturer information for the device to be lubricated pertaining to pressure, interval, type and amount of lubricant.

5. Care and Maintenance

Danger!

Always disconnect from air supply before servicing. Repair and maintenance work other than described in this section must be carried out by qualified specialists only.

• Check all screwed connections for tightness, tighten if necessary.
• If the tool is not lubricated by a service unit or line lubricator, add 3-5 drops pneumatic oil to the air inlet every 15 minutes of use (constant operation).
• Do not store tool unprotected outdoors or in damp environment.

6. Available Accessories

Pneumatic oil 0.5 litre Special lubricant for air tools, service units and line oilers. Stock-no.0901008540
- Line oiler R3/8" female For fitting directly to air tools. Oil level can always be checked through sight glass. Stock-no. 090 105 4592
- Swivel-type air inlet
DKG 1/4"
For fitting directly to air tools.
Improves tool manoeuvrability.
Stock-no. 090 106 0991

7. Repairs

Danger! Repairs to air tools must be carried out by qualified specialists ONLY!

Air tools in need of repair can be send to the service centre in your country. See Spare Parts List for address.

Please attach a description of the fault to the power tool.

8. Environmental Protection

Use environmentally friendly lubricants.

Avoid uncontrolled dripping to prevent lubricants from polluting the environment.

The tool's packaging can be 100% recycled.

Worn out machines and accessories contain considerable amounts of valuable raw and plastic materials, which can be recycled.

These instructions are printed on paper produced with elemental chlorine free bleaching process.

1. Technical Specifications

Model FP 8500
Air consumption l/stroke 0.4
Max. permissible working pressure bar 10
EN ISO 15744Sound power level LWA Sound pressure level LPA Uncertainty K	dB (A) dB (A) dB (A)	88794
Dimensions: length x width x height	mm	385 x 190 x 70
Weight kg 1.55

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