PE500 SP - Paint spray Pattfield - Free user manual and instructions

USER MANUAL PE500 SP Pattfield

HVLP Spray gun 500 W

tillverkad for

Hornbach Baumarkt AG

Hornbachstraße 11

76879 Bornheim/Tyskland

DALŠI BEZPEČNOSTNI POKNY OHLEDNÉ RIZIK V DUSLEDKU VIBRACÍ

UPRAVA OBJEMU MATERIALU

We are convinced that this tool will exceed your expectations and wish you joy while using it.

Please read this user manual completely and observe the safety instructions.

Scope of delivery

If any parts are missing or damaged, please contact your Hornbach Store.

Table of content

Scope of delivery 81

Symbols 81

Safety instructions 82

Product overview 86

Using the tool 86

Intended use 86

Adjustments 87

Technical Data 88

Care & Maintenance 89

Declaration of Conformity 89

Warranty 90

Disposal 90

Symbols

Please read this user manual carefully and keep it for further reference.

Wear dust mask for protection of your respiratory tract.

Warning of accident and injury to persons and serious damage to property.

Protection Class II

Wear safety glasses for protection of your eyes.

Wear hearing protection for protection of your ears.

Safety Instructions

GENERAL POWER TOOL SAFETY WARNINGS

WARNING Read all safety warnings and all instructions. Failure to follow

the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term „power tool“ in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1 WORK AREA SAFETY

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2 ELECTRICAL SAFETY

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3 PERSONAL SAFETY

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4 POWER TOOL USE AND CARE

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5 SERVICE

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

ADDITIONAL SAFETY INSTRUCTIONS ON RISKS DUE TO VIBRATION

a) The declared vibration data represents the main applications of the tool, but different uses of the tool or poor maintenance can result in different vibration data. This may significantly increase the vibration level over the total working period.
b) Additional safety measure shall be taken to protect the user from effects of vibration. Maintain the tool and its accessories, keep hands warm and organize work patterns and periods.

MACHINE SPECIFIC SAFETY WARNINGS FOR SPRAY GUNS

a) Wear ear protectors when operating the spray gun. Exposure to noise can cause hearing loss.
b) Only spray coating materials (paints, varnishes, glazes, etc.) with a flashpoint of 55^ and higher without additional warning. Hazard classes A II and A III (german classification of coating material, see material tin).
c) Make sure the spray gun is not used in workplaces covered by the explosion-protection regulations.
d) Keep away from sources of ignition like open fires, lit cigarettes, cigars or pipes, sparks, glowing wires and hot surfaces when spraying.
e) Do not spray materials whose hazard potential is not known.
f) Make sure the spray gun is unplugged before carrying out maintenance or cleaning works.
g) Do not use the spray gun to spray flammable materials.
h) Do not clean the gun with flammable solvents (flashpoint under 55^ ).
i) Beware of hazards that can arise from the sprayed materials. Observe the information and specifications provided with the materials.
j) Wear a breathing mask and eye protection when spraying.
k) Never point the spray gun at yourself, at other people or at animals.
1) Make sure that no solvent vapours are sucked in by the spray gun.
m) Ensure adequate ventilation when working indoors.
n) Pay attention to the wind when working outdoors, it can carry the coating material across greater distances and cause damage.
o) Do not let children handle the spray gun.
p) Never open the spray gun yourself in order to carry out repairs in the electrical system.
q) Do not lay the spray gun.

Coating materials

Suitable materials: Water- and solvent-based paints, finishes, primers, 2-component paints, clear finishes, automotive finishes, staining sealers and wood sealer-preservatives.

Not suitable materials: Wall paints (emulsion paints), alkali and acidic paints. Materials with a flashpoint below 55^ C.

The paints usually need to be diluted for use with the spray gun. You will find guidelines for sprayable dilutions in the following viscosity table (viscosity = consistency of the paint). You can achieve the correct dilution by using the viscosity test cup.

Measuring the viscosity

Dip the viscosity test cup completely into the spray material. Hold the test cup up and measure the time (in seconds) until the liquid empties out. Compare the measured "runout time" with the viscosity table.

Viscosity table

Thinner-soluble varnishes/ primers 20-35 sec
Water-soluble varnishes / primers 20-50 sec
Automobile spray paint 18-22 sec
Wood preservatives undiluted
Disinfectants undiluted
Plant protectants undiluted
Polishes undiluted
Strippers undiluted
Oils undiluted
Glazes undiluted
Mordants undiluted
Hammer effect enamel 25-35 sec
Aluminium paints

Product overview

1 Union nut
2 Air cap
3 Nozzle 2,6mm
4 Front part
5 Trigger
6 Container
7 Power cord
8 Material volume adjustment
9 Rear part
10 Air filter cover
11 Unlock button
12 Unlock air filter cover

The tool is intended for spraying paints, varnishes and glazes. The tool is not intended for commercial use.

Any other use or modification to the tool is considered as improper use and could cause considerable dangers.

Using the tool

1. Clean the surface to be sprayed and keep it free of dust.
2. Fit the required nozzle into the air cap and screw them onto the spray gun using the union nut.
3. Screw the filled container 6 tightly onto the spray gun.
4. Adjust the spray setting and the material volume (see following page). Test the settings on cardboard or something similar.
5. Cover all surfaces or parts not to be sprayed.
6. Hold the spray gun at an even distance of 10 - 30cm to the target object.
7. Pull the trigger 5 and move the spray gun evenly cross-wise or up and down, depending on the desired spray pattern.
8. Begin spraying outside the target area. Avoid interruptions inside the target area.
9. Clean air cap 2, whenever it is clogged with coating material. Intended Use

Caution! Never point the spray gun at yourself, at other people or at ani

BEFORE USE

1 Unscrew the container 6, put it on a sheet of paper and pour in the prepared coating material.

2 Align the feed tube:

1. For overhead objects
2. For objects lying below

ADJUST SPRAY SETTING

1 Unscrew the union nut 1 slightly and turn the air cap 2 to select the spray settings, aligning it to the markings.

1 vertical fat jet
2 ciulr jet
3 horizontal fat jet

Caution! Never pull the trigger guard while adjusting the air cap.

Danger of injury!

ADJUST MATERIAL VOLUME

1 Turn the material volume adjustment 8 on the trigger 5 upward for more material output.

2 Turn the material volume adjustment 8 on the trigger 5 downward for less material output.

SPRAY TECHNIQUE

1 Hold the gun evenly and steadily at a distance of approx. 10 - 30cm from the target object.

2 Unsteady movements will cause a heavy spray fog build-up and result in an uneven surface quality

CLEANING

1 The spray gun can be dismounted for cleaning. Press the unlock-button 11 and pull out the front part 4.

2 Change the air filter whenever it is soiled.

cleaning.

Caution! Make sure the tool is unplugged before dismounting and

Caution! Never operate the spray gun without filter!

1 Fill the container 6 with water or solvent (flashpoint over 55^ C). Assemble the gun and spray the content into a cloth or container until the emerging liquid is clear.

2 Unscrew the union nut 1, remove air cap 2, pull out nozzle 3 and clean with solvent or water.

Caution! Never immerse the rear part of the spray gun into liquids.

Only clean with moistened cloth.

Technical Data

Nominal voltage 220 - 240V / 50Hz

Rated power 500 W

Max. viscosity 100 DIN-s

Container capacity 800ml

Flow rate Nozzle size Flow rate

0 1.8 mm 330 ml/min

0 2.6 mm 900 ml/min

Protection Class / II

Sound pressure level (L_pA) 83 dB(A) / Uncertainty K = 3 dB(A)

Sound power level (L_WA) 94 dB(A) / Uncertainty K = 3 dB(A)

Max. vibration emission < 2.5 m/s^2

Troubleshooting

No emission of coating material	Nozzle / Feed tube clogged	Clean
	Material volume setting turned too far down (-)	Turn up (+)
	Feed tube loose	Insert
	No pressure in container	Tighten container
Coating material drips from nozzle	Nozzle loose	Tighten
	Nozzle or nozzle seal worn	Change
	Coating material build up on air cap, nozzle or needle	Clean
Atomisation too coarse	Too high viscosity of material	Thin material
	Material volume setting turned too far up (+)	Turn down (-)
	Nozzle contaminated	Clean
	Air filter heavily soiled	Change
	Too little pressure in container	Tighten container
Spray jet pulsates	Container empty	Refill
	Air filter soiled	Change

Noise & Vibration

The values given in these instructions have been measured in accordance with a standardized measurement procedure specified in EN 60745 and can be used to compare tools. It may be used for a preliminary assessment of exposure.

Warning! The vibration emission during actual use can differ from the declared total value depending on the use of the tool.

Care & Maintenance

Caution! Make sure the tool is switched off and unplugged.

• Clean air cap, nozzles, feed tube and container after every use and particularly if:

• no material emerges

• the material drips

• the atomisation is too coarse

• Always keep the tool clean, dry and free of oil or grease.

• Wear safety glasses to protect your eyes whilst cleaning.
• For safe and proper working, always keep the machine and ventilation slots clean.
• Regularly check to see if any dust or foreign matter has entered the grills near the motor and around the on/off switch. Use a soft brush to remove any accumulated residue.
• If the body of the tool needs cleaning, wipe it with a soft damp cloth. A mild detergent can be used but nothing like alcohol, petrol or other cleaning agent.
• Never use caustic agents to clean plastic parts.
• Clean and lubricate the sealings at regular intervals.
• Periodically check the proper fitting of all parts. These could become loose with time due to vibration.

Caution! If the supply cord is damaged, it must be replaced by the

manufacturer or its service agent or similarly qualified person in order to avoid hazard.

Declaration of conformity

We declare, that the product described in Technical Data:

ERGO TOOLS

HVLP Spray Gun 500 W

manufactured for:

Hornbach Baumarkt AG

Hornbachstraße 11

76879 Bornheim / Germany

is in conformity with the following directives:

Machinery Directive 2006/42/EC

EMC Directive 2004/108/EC

and in accordance to the following applicable

harmonized standards:

EN 60745-1:2009+A11

EN 50580:2012

EN 55014-1:2006+A1+A2

EN 55014-2:1997+A1+A2

EN 61000-3-2:2006+A1+A2

EN 61000-3-3:2013

iA. udms fack

Andreas Back

Head of Quality Assurance &

Person authorised to compile the technical file

In case of malfunctions, which are pointing out material or manufacturing faults, please contact your Hornbach store:

1. These conditions are ruling additional warranty performances and are free of charge. The warranty rules given by law will remain untouched.
2. The warranty performance is limited on material or manufacturing faults and the elimination of those or alternatively exchange of the product. As our products are not constructed for professional use, we see the warranty contract as not valid, if the product is used under those circumstances. Excluded are warranty claims for transportation damages, damages coming from non-observation of the installation or user manual (like connection to wrong voltage or wrong electricity), unprofessional installation, abuse or incorrect use (like overstressing the product or usage of not approved tools or accessories), non-observation of the maintenance and safety rules, infiltration of foreign objects (like sand, stones or dust), wrong force or man inducted events (like damages by falling down) plus normal accepted attrition (like battery packs, blades and so on). The warranty claim expires if intrusions were already done.
3. The warranty period is three years and is starting with the date of purchase of the product. Warranty claims must be raised within two weeks after realising the defect. Warranty claims coming later are excluded. The warranty period is neither extended after repair or exchange nor a new warranty period is started for the product or possible spare parts.
4. To enforce warranty claims contact your Hornbach store and show your bill as an original or another dated buying proof. Therefore keep your receipt accurately. Explain the reason of your claims as good as

possible. Is the defect part of our warranty performance, you will get a repaired or new product at once.

Disposal

The crossed-out wheeled bin logo requires the separate collection of waste electric and electronic equipment (WEEE). Such equipment may be dangerous and hazardous substances tools must be returned to a desig collection point for the recycling of and must not be disposed as unsorted coal waste. By doing so, you will help to be resources and protect the environment your local authorities for more tion.

Children must not play with plastic bags and packaging material, due to possible injury or danger of suffocation. Store such material safely or dispose of environmentally friendly.