HS100S - Saw SCHEPPACH - Free user manual and instructions

USER MANUAL HS100S SCHEPPACH

Circular table saw Translation of original instruction manual

Explanation of the symbols on the device Before commissioning, read and observe the operating manual and safety instructions! Wear safety goggles! Wear hearing protection! If dust builds up, wear respiratory protection! Wear safety gloves! Attention! Danger of injury! Do not reach into saw blade while it is running! Protection class II The product complies with the applicable European directives. m Attention! We have marked points in the operating manual that impact your safety with this symbol: m. The product complies with the applicable Serbian directives.www.scheppach.com

We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

18. Centre struts, short

3. Scope of delivery

• Centre strut, short 2x (18)

• Support strut, long 2x (21a)

• Support strut, short 2x (21b)

• Cross member 4x (21c)

Manufacturer: Scheppach GmbH Günzburger Straße 69 D-89335 Ichenhausen Dear Customer We hope your new device brings you much enjoyment and success. Note: In accordance with the applicable product liability laws, the manufacturer of this device assumes no liability for dam- age to the device or caused by the device arising from:

• Failure to comply with the operating instructions.

• Repairs carried out by third parties, unauthorised specialists

• Installing and replacing non-original spare parts

• Failure of the electrical system in the event of the electrical regulations and VDE provisions 0100, DIN 57113 / VDE 0113 not being observed Note: Read the whole text of the operating manual before as- sembly and commissioning. This operating manual should help you to familiarise yourself with your device and to use it for its intended purpose. The operating manual includes important instructions for safe, proper and economic operation of the device, for avoiding danger, for minimising repair costs and downtimes, and for increasing the reliability and ex- tending the service life of the device. In addition to the safety instructions in this operating manual, you must also observe the regulations appli- cable to the operation of the device in your country. Keep the operating manual at the device, in a plastic sleeve, protected from dirt and moisture. They must be read and carefully observed by all operating personnel before starting the work. The device may only be used by personnel who have been trained to use it and who have been instructed with respect to the associated hazards. The required minimum age must be observed. In addition to the safety instructions in this operating manual and the separate regulations of your country, the generally recognised technical rules relating to the operation of such machines must also be observed.www.scheppach.com

Despite use as intended, specic risk factors cannot be entirely eliminated. Due to the design and layout of the machine, the following risks remain:

• Contact with the saw blade in the exposed sawing area.

• Reaching into the running saw blade (cutting injury).

• Kick-back of workpieces and workpiece parts.

• Ejection of faulty carbide parts of the saw blade.

• Hearing damage when the necessary hearing pro- tection is not used.

• Harmful emissions of wood dusts during use in en- closed areas. m Please observe that our equipment was not de- signed with the intention of use for commercial or in- dustrial purposes. We assume no guarantee if the de- vice is used in commercial or industrial applications, or for equivalent work. m WARNING! This power tool generates an elec- tromagnetic eld during operation. This eld can im- pair active or passive medical implants under certain circumstances. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the power tool.

5. Safety instructions

General safety information for electric tools m WARNING: Read all safety warnings, instruc- tions, illustrations and specications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, re and/or serious injury. Save all warnings and instructions for future ref- erence. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operat- ed (cordless) power tool.

a) Keep your work area clean and well-lit. Clut- tered or dark areas invite accidents.

The circular table saw is used for the longitudinal and transverse cutting (only with the transverse stop) of all types of timbers, in accordance with the machine size. It is not permitted to cut any type of round timber. The machine may only be used in the intended man- ner. Any use beyond this is improper. The user/operator, not the manufacturer, is responsible for damages or injuries of any type resulting from this. Only suitable saw blades (HM or CV saw blades) may be used for the machine. The use of any type of HSS saw blades or cutting wheels is prohibited. An element of the proper intended use is also the observance of the safety instructions, as well as the assembly instructions and operating infor- mation in the operating manual. Persons who operate and maintain the machine must be familiar with the manual and must be informed about potential dangers. In addition, the applicable accident prevention regulations must be strictly observed. Other general occupational health and safety-related rules and regulations must be observed. m Attention! When using equipment, several safety warnings must be observed to prevent injuries and damage. For this reason, please carefully read this operating manual / safety instructions. Store this manual in a safe place so that the information is available at any time. If you hand the device over to another person, please hand over this operating manual / safety instructions as well. We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions. The liability of the manufacturer and resulting dam- ages are excluded in the event of modications of the machine.www.scheppach.com

c) Prevent unintentional starting. Ensure the switch is in the o󰀨-position before connecting to power source and/or rechargeable battery, picking up or carrying the tool. Carrying power tools with your nger on the switch or energising power tools that have the switch on invites acci- dents. d) Remove any adjusting tools or spanners/keys before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Avoid abnormal postures. Keep proper foot- ing and balance at all times. This enables better control of the power tool in unexpected situations. f) Wear suitable clothing. Do not wear loose clothing or jewellery. Keep your hair and cloth- ing away from moving parts. Loose clothes, jew- ellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, en- sure these are connected and properly used. Use of dust extraction can reduce dust-related hazards. h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a sec- ond.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and o󰀨. Any power tool that can- not be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjust- ments, changing accessories, or storing pow- er tools. Such precautionary measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of chil- dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. b) Do not operate power tools in explosive at- mospheres, such as in the presence of am- mable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while op- erating a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Nev- er modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec- tric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet con- ditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords in- crease the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or med- ication. A moment of inattention while operating power tools may result in serious personal injury. b) Wear personal protective equipment and al- ways safety goggles. Protective equipment such as a dust mask, non-skid safety shoes, safety helmet or hearing protection used for appropriate conditions will reduce personal injuries.www.scheppach.com

d) Make sure the saw blade is not contacting the guard, riving knife or the workpiece before the switch is turned on. Inadvertent contact of these items with the saw blade could cause a hazardous condition. e) Adjust the riving knife as described in this in- struction manual. Incorrect spacing, positioning and alignment can make the riving knife ine󰀨ective in reducing the likelihood of kickback. f) For the riving knife to work, it must be engaged in the workpiece. The riving knife is ine󰀨ective when cutting work- pieces that are too short to be engaged with the riving knife. Under these conditions a kickback cannot be prevented by the riving knife. g) Use the appropriate saw blade for the riving knife. For the riving knife to function properly, the saw blade diameter must match the appropriate riving knife and the body of the saw blade must be thin- ner than the thickness of the riving knife and the cutting width of the saw blade must be wider than the thickness of the riving knife. Cutting procedures warnings a) m DANGER: Never place your ngers or hands in the vicinity of the saw blade or in the sawing area. A moment of inattention or a slip could direct your hand towards the saw blade and result in serious personal injury. b) Feed the workpiece into the saw blade or cut- ter only against the direction of rotation. Feeding the workpiece in the same direction that the saw blade is rotating above the table may re- sult in the workpiece, and your hand, being pulled into the saw blade. c) Never use the mitre gauge to feed the work- piece when performing longitudinal cuts and do not use the parallel stop as a length stop when cross cutting with the mitre gauge. Guiding the workpiece with the parallel stop and the mitre gauge at the same time increases the likelihood of saw blade binding and kickback. e) Maintain power tools and attachments. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may a󰀨ect the power tool’s operation. If dam- aged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, tool attachments and tool bits etc. in accordance with these instructions. Take into account the working conditions and the work to be performed. Use of the power tool for operations di󰀨erent from those intended could result in a hazardous situation. h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

a) Have your power tool serviced by a qualied repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Safety instructions for table saws Guarding related warnings a) Keep guards in place. Guards must be in work- ing order and be properly mounted. A guard that is loose, damaged, or is not function- ing correctly must be repaired or replaced. b) Always use saw blade guard and riving knife for every through-cutting operation. For through-cutting operations where the saw blade cuts completely through the thickness of the workpiece, the guard and other safety devices help reduce the risk of injury. c) Immediately reattach the guarding system af- ter completing an operation (such as rabbet- ing, dadoing or resawing cuts) which requires removal of the saw blade guard and/or riving knife. The guard help to reduce the risk of injury.www.scheppach.com

Kickback - causes and corresponding safety in- structions Kickback is a sudden reaction of the workpiece due to a pinched, jammed saw blade or misaligned line of cut in the workpiece with respect to the saw blade or when a part of the workpiece binds between the saw blade and the parallel stop or other xed object. Most frequently during kickback, the workpiece is lifted from the saw table by the rear portion of the saw blade and is propelled towards the operator. Kickback is the result of incorrect or faulty use of the circular table saw. And can be avoided by taking proper precautions as given below. a) Never stand directly in line with the saw blade. Always position your body on the same side of the saw blade as the fence. Kickback may propel the workpiece at high veloci- ty towards anyone standing in front and in line with the saw blade. b) Never reach over or in back of the saw blade to pull or to support the workpiece. Accidental contact with the saw blade may occur or kickback may drag your ngers into the saw blade. c) Never hold and press the workpiece that is be- ing cut o󰀨 against the rotating saw blade. Pressing the workpiece being cut o󰀨 against the saw blade will create a binding condition and kick- back. d) Align the fence to be parallel with the saw blade. A misaligned fence will pinch the workpiece against the saw blade and create kickback. e) Use a featherboard to guide the workpiece against the table and fence when making non- through cuts such as rabbeting, dadoing or resawing cuts. A featherboard helps to control the workpiece in the event of a kickback. f) Use extra caution when making a cut into blind areas of assembled workpieces. The protruding saw blade may cut objects that can cause kickback. g) Support large panels to minimise the risk of saw blade pinching and kickback. Large panels tend to sag under their own weight. Support(s) must be placed under all portions of the panel overhanging the table top. d) When ripping, always apply the workpiece feeding force between the fence and the saw blade. Use a push stick when the distance be- tween the fence and the saw blade is less than 150 mm, and use a push block when this dis- tance is less than 50 mm. “Work helping” devices will keep your hand at a safe distance from the saw blade. e) Use only the push stick provided by the manu- facturer or constructed in accordance with the instructions. This push stick provides su󰀩cient distance of the hand from the saw blade. f) Never use a damaged or cut push stick. A damaged push stick may break causing your hand to slip into the saw blade. g) Do not perform any operation “freehand”. Al- ways use either the parallel stop or the mitre gauge to position and guide the workpiece. “Freehand” means using your hands to sup- port or guide the workpiece, in lieu of a parallel stop or mitre gauge. Freehand sawing leads to misalignment, binding and kickback. h) Never reach around or over a rotating saw blade. Reaching for a workpiece may lead to accidental contact with the moving saw blade.

i) Provide auxiliary workpiece support to the

rear and/or sides of the saw table for long and/ or wide workpieces to keep them level. A long and/or wide workpiece has a tendency to pivot on the table’s edge, causing loss of control, saw blade binding and kickback. j) Feed workpiece at an even pace. Do not bend or twist the workpiece. If the saw blade jams, turn the tool o󰀨 immediately, unplug the mains plug then clear the jam. Jamming the saw blade by the workpiece can cause kickback or stall the motor. k) Do not remove pieces of cut-o󰀨 material while the saw is running. The material may become trapped between the fence or inside the saw blade guard and the saw blade pulling your ngers into the saw blade. Turn the saw o󰀨 and wait until the saw blade stops be- fore removing material. l) Use an auxiliary parallel stop in contact with the table top when performing longitudinal cuts on workpieces less than 2 mm thick. A thin workpiece may wedge under the parallel stop and create a kickback.www.scheppach.com

f) Remove tools, wood scraps, etc. from the table before the circular table saw is turned on. Distraction or a potential jam can be dangerous. g) Always use saw blades with correct size and shape (diamond versus round) of arbour holes. Saw blades that do not match the mounting hard- ware of the saw will run o󰀨-centre, causing loss of control. h) Never use damaged or incorrect saw blade mounting means such as anges, saw blade washers, bolts or nuts. This saw blade mounting material has been spe- cially designed for your saw, for safe operation and optimum performance.

i) Never stand on the circular table saw, do not

use it as a stepping stool. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted by the saw blade. j) Make sure that the saw blade is installed to ro- tate in the proper direction. Do not use grind- ing wheels, wire brushes, or abrasive wheels on a circular table saw. Improper saw blade installation or use of accesso- ries not recommended may cause serious injury. Safety instructions for the use of saw blades

1. Only use insertion tools if you have mastered

2. Observe the maximum speed. The maximum

speed specied on the insertion tool may not be exceeded. If specied, observe the speed range.

3. Observe the motor / saw blade direction of ro-

4. Do not use any insertion tools with cracks. Sort out

cracked insertion tools. Repairs are not permitted.

5. Clean dir t, grease, oil and water o󰀨 of the clamping

6. Do not use any loose reducing rings or bushes to

reduce holes on circular saw blades.

7. Make sure that xed reducer rings for securing the

insertion tool have the same diameter and have at least 1/3 of the cutting diameter.

8. Make sure that xed reducer rings are parallel to

9. Handle insertion tool with caution. They are ideally

stored in the originally package or special contain- ers. Wear protective gloves in order to improve grip and to further reduce the risk of injury. h) Use extra caution when cutting a workpiece that is twisted, knotted, warped or does not have a straight edge to guide it with a mitre gauge or along the fence. A warped, knotted, or twisted workpiece is unsta- ble and causes misalignment of the kerf with the saw blade, binding and kickback.

i) Never cut more than one workpiece, stacked

vertically or horizontally. The saw blade could pick up one or more pieces and cause kickback. j) When restarting the saw with the saw blade in the workpiece, centre the saw blade in the sawing gap so that the saw teeth are not en- gaged in the material. If the saw blade binds, it may lift up the workpiece and cause kickback when the saw is restarted. k) Keep saw blades clean, sharp, and with su󰀩- cient set. Never use warped saw blades or saw blades with cracked or broken teeth. Sharp and properly set saw blades minimise bind- ing, stalling and kickback. Table saw operating procedure warnings a) Turn o󰀨 the circular table saw and disconnect the power cord when removing the table in- sert, changing the saw blade or making adjust- ments to the riving knife or saw blade guard, and when the machine is left unattended. Precautionary measures will avoid accidents. b) Never leave the circular table saw running un- attended. Turn it o󰀨 and don’t leave the tool until it comes to a complete stop. An unattended running saw is an uncontrolled hazard. c) Locate the circular table saw in a well-lit and level area where you can maintain good foot- ing and balance. It should be installed in an area that provides enough room to easily han- dle the size of your workpiece. Cramped, dark areas, and uneven slippery oors invite accidents. d) Frequently clean and remove shavings from under the saw table and/or the dust collection device. Accumulated sawdust is combustible and may self-ignite. e) The circular table saw must be secured. A circular table saw that is not properly secured may move or tip over.www.scheppach.com

• Do not unnecessary stress the machine: too much pressure when sawing will damage the saw blade quickly. This results in reduced output of the ma- chine in the processing and in cut precision.

• Avoid accidental starting of the machine: the oper- ating button may not be pressed when inserting the plug in an outlet.

• Use the tool that is recommended in this manual. In doing so, your saw provides optimal performance.

• Keep your hands away from the working area when the machine is in operation. Before performing setting or maintenance work, switch the device o󰀨 and unplug the mains plug.

• Operating mode S6 25%: Continuous duty with intermittent loading (operating time 10 mins). In order avoid impermissible overheating of the mo- tor, the motor should be driven for only 25% of the operating time with the stipulated nominal power and must then continue to run with no load for the remaining 75% of the operating time. Noise level The noise levels have been determined in accordance with EN 62841.

10. Prior to the use of insertion tools, make sure that

all protective devices are properly fastened.

11. Prior to use, make sure that the insertion tool

meets the technical requirements of this electric tool and is properly fastened.

12. Only use the supplied saw blade for cutting wood,

never for the processing of metals.

13. Use the correct saw blade for the material to be

14. Use only a saw blade with a diameter that matches

the specications on the saw.

15. Use only saw blades that are marked with an equal

or higher rotational speed than that marked on the electric tool.

16. Use only saw blades recommended by the manu-

facturer which conform to EN 847-1, if intended for cutting wood or similar materials.

17. Wear suitable personal protective equipment,

such as: - Hearing protection; - Protective gloves when handling saw blades.

18. Only use saw blades recommended by the man-

ufacturer which conform to EN 847-1. Warning! When changing the saw blade, ensure that the cutting width is not smaller and the width of the saw blade disc is not greater than the thickness of the riving knife!

19. When sawing wood and plastics, avoid the saw

teeth overheating. Reduce the feed speed in order to avoid the plastic melting.

20. Please note that complicated concealing cuts and

cutting of bevels/wedges are not permitted.

21. Do not carry out longitudinal cuts with a slope on

the side towards which the slope is being made.

22. When installing or adjusting the parallel stop, en-

sure that the parallel stop is aligned parallel to the saw blade. Residual risks The power tool is state-of-the-art and has been built according to the recognised technical safety regulations. However, individual residual risks can arise during operation. Health hazard due to electrical power, with the use of improper electrical connection cables.

• Furthermore, despite all precautions having been met, some non-obvious residual risks may still remain.

• Residual risks can be minimised if the “safety in- structions” and the “Proper use” are observed along with the whole of the operating instructions.www.scheppach.com

9. Assembly and operation

Attention! Remove the mains plug before any maintenance, modication and assembly work on the circular saw. Place all supplied parts on a at surface. Group iden- tical parts. Note: If connections are secured with a screw (round head/or hexagon), hexagonal nuts and washer, the washer must be placed under the nut. Insert screws from the outside to the inside and secure connections with nuts from the inside. Note: During assembly, tighten the nuts and bolts only to the extent that they cannot fall o󰀨. If you tighten the nuts and screws fully before nal as- sembly, the nal assembly cannot be carried out.

9.1 Fitting the table width extension (Fig. 5)

1. Turn the saw over and place it on the oor with the

table facing downwards.

3. Loosely attach the table width extension (8) to the

saw table (1) using the hexagonal bolts (19) and the cross strut (21c). Repeat the process on the opposite side.

4. Screw the support struts (21a, 21b) to the table ex-

tensions (8) using the hexagonal bolts (19) and the cross member (21c).

5. Then tighten all screws.

9.2 Fitting the frame (Fig. 5 - 7.1)

1. Screw the four legs (16) together with the support

struts (21a, 21b) to the saw using the hexagonal bolts (19) (Fig. 6). Use the supplied saw blade key (22a) for this. (Fig. 6).

2. Now plug the rubber feet (16a) onto the legs (16)

3. Now screw the long centre strut (17) and the short

centre strut (18) to the legs (16) using the hexago- nal bolts (19) and hexagonal nuts (20). Make sure that the same struts are opposite each other. The long centre struts (17 - marked “B”) must be tted parallel to the operator’s side of the saw. (Fig. 7). Sound pressure level L

3 dB Wear hearing protection. Excessive noise can result in a loss of hearing. Total vibration emission values (vector sum of three direc- tions) determined per EN 62841.

• Open the packaging and carefully remove the de- vice.

• Remove the packaging material, as well as the packaging and transport safety devices (if present).

• Check whether the scope of delivery is complete.

• Check the device and accessory parts for trans- port damage.

• If possible, keep the packaging until the expiry of the warranty period. m ATTENTION! The device and the packaging are not children’s toys! Do not let children play with plastic bags, lms or small parts! There is a danger of choking or su󰀨ocating!

8. Before commissioning

• The machine must be securely installed, i.e. bolted down on a workbench, machine stand or similar. Use the holes on the inner side of the frame legs for this.

• Prior to commissioning, all covers and safety devic- es must be mounted correctly.

• The saw blade must be able to run freely.

• In case of previously machined wood, be aware of any foreign bodies, such as nails or screws, etc.

• Before pressing the on/o󰀨 switch, make sure that the saw blade is correctly tted, and that moving parts run smoothly.

• Before connecting the machine, make certain that the data on the type plate matches with the mains power data.

• Only connect the machine to a correctly installed protective contact socket, with fuse protection of at least 16A.www.scheppach.com

4. Installation of the new table inlay takes place in

9.6 Fitting/changing the saw blade (Fig. 13)

1. Attention! Pull out the mains plug and wear

2. Remove the saw blade guard (4) (see 8.4).

3. Remove the table inlay (2) (see 8.5).

4. Loosen the nut by placing a saw blade key (22a) on

the nut and holding it against the motor shaft with another saw blade key (22b) (see Fig. 22).

5. Attention! Turn the nut in the direction of rotation

6. Take o󰀨 the outer ange and pull the old saw blade

7. Clean the saw blade ange carefully with a wire

brush before installing the new saw blade.

8. Insert the new saw blade in the reverse sequence

and tighten. Attention! Observe the running direction, the cutting angle of the teeth must point in the run- ning direction, i.e. forwards.

9. Fit and set the table inlay (2) and the saw blade

guard (4) again (see 8.4 and 8.5).

10. Before working with the saw again, check that the

protective devices are functioning properly.

11. Check that the saw blade guard (4) is functioning

properly. Lift the saw blade guard and then release it. The saw blade guard should automatically move back to its starting position.

m ATTENTION! Always make sure the device is fully assembled before commissioning!

10.1 Switching on, o󰀨 (Fig. 14)

- It is possible to switch the saw on by pressing the green “I” button (11). Before starting sawing, wait until the saw blade has reached its maximum speed. - In order to switch the saw o󰀨 again, it is necessary to press the red “0” button (11).

10.2 Adjusting the cutting depth (Fig. 14)

The saw blade (3) can be (continuously) adjusted to the required cutting depth by turning the hand wheel for the height adjustment (12). - Counter-clockwise: Smaller cutting depth - Clockwise: Greater cutting depth Check the setting with a test cut.

4. Loosely attach the stand brackets (16b) to the

holes in the rear legs using 2 hexagonal bolts (19) and hexagonal nuts (20). (Fig. 7.1) Attention! Both stand brackets must be attached on the rear of the machine!

5. Afterwards, tighten all screws and nuts on the ma-

m Attention! Pull out the mains plug! The setting of the riving knife (6) must be checked before commissioning.

1. Set the saw blade (3) to the max. cutting depth,

move to the 0° position and lock in place.

3. The distance between the saw blade (3) and the

riving knife (6) should be max. 5 mm. (Fig. 9)

4. Loosen the fastening screw (24) and pull out the

riving knife (6) until the correct distance is set (Fig. 10)

5. Tighten the xing screw (24) again and t the table

9.4 Fitting/removing the saw blade guard (Fig.

1. Place the saw blade guard (4) together with the

screw (25) on the riving knife (6) from above, so that the screw sits rmly in the elongated hole of the riving knife (6).

2. Do not over-tighten the screw (25); The saw blade

guard (4) must remain free to move.

3. Attach the suction hose (5) to the suction adapter

(26) and the suction nozzle of the saw blade guard (4). Connect a suitable chip extraction system to the suction adapter (26).

4. Disassembly takes place in reverse order.

Attention! Before starting sawing, the saw blade guard (4) must be lowered onto the material to be sawn.

9.5 Replacing the table inlay (Fig. 8)

1. In the event of wear or damage the table inlay (2)

must be replaced; otherwise there is an increased risk of injury.

2. Remove the screw (23) using a slotted screwdriv-

- Set the parallel stop (15) to the desired dimension on the sight glass and use the eccentric lever for the parallel stop (30) to x in place. - When installing or adjusting the parallel stop, ensure that the parallel stop is aligned parallel to the saw blade.

10.5 Transverse stop (Fig. 18)

- Slide the transverse stop (7) in a groove (31a/31b) of the saw table. - Loosen the grip screw (32). - Turn the transverse stop (7) until the desired angle has been set. The arrow on the lateral stop indicates the set angle. (0°-60°) - Retighten the grip screw (32). - The stop rail (34) can be slid against the transverse stop (7). To do so, loosen the nuts (33) and slide the stop rail (34) into the desired position. Tighten the nuts again (34). Attention! - Do not slide the stop rail (34) too far in the direc- tion of the saw blade. - The distance between the stop rail (34) and the saw blade (3) must be approx. 2 cm.

Working instructions After every new setting, we recommend performing a test cut, in order to check the dimensional settings. After switching on the saw, wait until the saw blade has reached its max. speed before making the cut. Secure long workpieces against tipping at the end of the cutting process (e.g. with roller stand, etc.). Be careful when cutting in. Only operate the device with an extraction system. Check and clean the suction channels at regular intervals. Suitability of the saw blades: - 24 teeth: soft materials, high degree of chip take-o󰀨 coarse cutting pattern - 48 teeth: hard materials, low degree of chip take- o󰀨, ner cutting pattern

ere, a workpiece is cut in its longitudinal direction. One edge of the workpiece is pressed against the paral- lel stop (15) while the at side lies on the saw table (1). The saw blade guard (4) must always be lowered onto the workpiece.

10.3 Angle setting (Fig. 14)

Angled cuts of 0°-45° to the left of the stop rail can be carried out with the circular table saw. m Before making every cut, check that no collision can occur between the stop rail (27), transverse stop (7) and the saw blade (3). - Loosen the locking handle (13). - Set the desired angle on the scale by pushing in and turning the hand wheel (12). - Lock the locking handle (13) at the desired angle setting.

10.4 Working with the parallel stop

10.4.1 Setting the stop depth (Fig. 15-16)

- The stop rail (27) of the parallel stop (15) has two guide surfaces at di󰀨erent heights. - Depending on the thickness of the material to be cut, the stop rail (27) must be used as shown in g. 16 for thick material (workpiece thickness exceeding 25 mm) and as shown in g. 15 for thin material (work- piece thickness below 25 mm).

10.4.2 Turning the stop rail (Fig. 15- 16)

- To turn the stop rail (27), rst loosen the wing nuts (28). - The stop rail (27) can now be pulled o󰀨 the guide rail (29) and then slid over this again with the corre- sponding guide. - Tighten the wing nuts again (28). - The stop rail (27) can be attached to the left or right of the guide rail (29) as required. To do this, only mount the screws from the other side of the guide rail (29).

10.4.3 Setting the cutting width (Fig. 17)

- The parallel stop (15) must be used when cutting sections of wood lengthways. - The parallel stop (15) is to be mounted on right side of the saw blade (3). - Place the parallel stop (15) from above on the guide rail for the parallel stop (14). - 2 scales are printed on the guide rail for the parallel stop (14), which show the distance between the par- allel stop (15) and the saw blade (3). - Select the appropriate scale depending on wheth- er the stop rail (27) has been turned for processing thicker or thinner material: High stop rail (thick material), Low stop rail (thin material).www.scheppach.com

- Press the workpiece against the transverse stop (7). - Switch on the saw. - Push the transverse stop (7) and workpiece towards the saw blade to carry out the cut. - Attention: Always hold the guided workpiece, never the free workpiece that is being cut. - Always push the transverse stop (7) until the work- piece has been fully cut through. - Switch o󰀨 the saw again. Only remove saw waste when the saw blade has come to a standstill.

11.3 Cutting of chipboards

To prevent the cutting edges from breaking when cut- ting chipboard, do not set the saw blade (3) higher than 5 mm above the thickness of the workpiece (also see point 9.2).

port and disconnect it from the power supply.

2. Always carry the electric tool with at least one oth-

er person, do not carry by the table extensions.

3. Do not carry the product by the table width exten-

sions, but by the saw table itself.

4. Protect the electrical tool from impacts, shocks

and severe vibrations, e.g. during vehicular trans- port.

5. Secure the electric tool against toppling and slip-

m Warning! Pull out the mains plug before carrying out any setting, servicing or repair work!

13.1 General maintenance tasks

- Keep protective devices, air vents and the motor housing as free of dust and dirt as possible. Rub the device clean with a clean cloth or blow it o󰀨 with compressed air at low pressure. - We recommend that you clean the device directly after every use. - Clean the device at regular intervals using a damp cloth and a little soft soap. Do not use any cleaning products or solvents; they could attack the plastic parts of the device. Make sure that no water can penetrate the device interior. The working position for the longitudinal cut must never be in line with the cutting process. - Adjust the parallel stop (15) according to the height of the workpiece and the desired width. (see 9.4) - Switch on the saw. - Place your hands at on the workpiece with your n- gers closed and slide the workpiece along the paral- lel stop (15) into the saw blade (3). - Guide laterally with the left or right hand (depending on the position of the parallel stop) only up to the front edge of the saw blade guard (4). - Always push the workpiece through to the end of the riving knife (6). - The cutting waste remains on the saw table (1) until the saw blade (3) is in the resting position again. - Secure long workpieces against tipping at the end of the cutting process! (e.g. roller stand, etc.)

11.1.1 Cutting narrow workpieces (Fig. 20)

Longitudinal cuts of workpieces with a width of less than 120 mm must always be made with the aid of a push stick (9). Push stick is included in the scope of delivery. Replace a worn or damaged push stick immediately. - Set the parallel stop to suit the intended workpiece width. (see 9.4) - Push the workpiece forward with both hands, and be sure to use a push stick (9) as a pushing aid in the area of the saw blade. - Always push the workpiece through to the end of the riving knife. m Attention! For short workpieces, use the push stick as soon as you start cutting.

11.1.2 Performing angled cuts (Fig. 21)

Angled cuts are always carried out using the parallel stop (15). - Adjust the saw blade to the desired angle. (see 9.3) - Adjust the parallel stop (15) depending on the width and height of the workpiece (see 9.4) - Carry out the cut according to the width of the work- piece (see 10.1)

11.2 Carrying out cross cuts (Fig. 22)

- Push the transverse stop (7) into one of the two grooves (31 a/b) of the saw table and set it to the required angle (see 9.5). If the saw blade (3) is also to be set at an angle, use the groove (31a) that pre- vents your hand and the transverse stop coming into contact with the saw blade guard. - Use the stop rail.www.scheppach.com

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The customer’s mains connection as well as the ex- tension cable used must also comply with these regulations.

• The product fulls the requirements of EN 61000- 3-11 and is subject to special connection require- ments. This means that use at any freely selectable connection points is not permitted.

• The product can cause temporary voltage uctua- tions in unfavourable mains conditions.

• The product is only intended for use at connection points that a) do not exceed a maximum permissible mains im- pedance “Z” (Zmax. = 0.346 Ω), or b) have a mains constant current carrying capacity of at least 100 A per phase.

• As the user, you are required to ensure that the con- nection point at which you wish to operate the prod- uct fulls one of the requirements mentioned, a) or b). If necessary, consult with your energy supplier in this regard. Important information In the event of overloading, the motor will switch itself o󰀨. After a cool-down period (time varies) the motor can be switched back on again. Damaged electrical connection cable The insulation on electrical connection cables is of- ten damaged. This may have the following causes:

• Pressure points, where connection cables are passed through windows or doors.

• Kinks where the connection cable has been improp- erly fastened or routed.

• Places where the connection cables have been cut due to being driven over.

• Insulation damage due to being ripped out of the wall outlet.

• Cracks due to the insulation ageing. Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage. - Oil the rotating parts once monthly to extend the life of the tool. Do not oil the motor. - Clean dust collection systems by purging with com- pressed air.

- If excessive sparks are formed, have an electrician check the carbon brushes. Attention! The carbon brushes must only be replaced by an electrician.

13.3 Overload switch

The device motor is protected against overload with an overload switch (11a). In the event of the nominal current being exceeded, the overload switch (11a) switches the device o󰀨. If this happens, proceed as follows: - Let the device cool down for several minutes. - Press the overload switch (11a). - Switch the device on by pressing the green “I” but- ton. Service information With this product, it is necessary to note that the follow- ing parts are subject to natural or usage-related wear, or that the following parts are required as consuma- bles. Wearing parts*: carbon brushes, table inlay, push stick, saw blade

• may not be included in the scope of delivery! Spare parts and accessories can be obtained from our Service Centre. To do this, scan the QR code on the front page.

• Store the device and its accessories in a dark, dry and frost-free place that is inaccessible to children.

• The optimum storage temperature is between 5 and 30˚C.

• Store the power tool in its original packaging.

• Cover the power tool to protect it from dust or mois- ture.

• Saw blades and spanners that are not in use can be stowed away as shown in Fig. 23.

• Store the operating manual with the power tool.www.scheppach.com

• Owners or users of electrical and electronic devices are legally obliged to return them after use.

• The end user is responsible for deleting their per- sonal data from the old device being disposed of!

• The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must not be disposed of with household waste.

• Waste electrical and electronic equipment can be handed in free of charge at the following places: - Public disposal or collection points (e.g. municipal works yards). - Points of sale of electrical appliances (stationary and online), provided that dealers are obliged to take them back or o󰀨er to do so voluntarily. - Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimetres, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorised collection point in your vicinity. - Further supplementary take-back conditions of the manufacturers and distributors can be ob- tained from the respective customer service.

• If the manufacturer delivers a new electrical device to a private household, the manufacturer can ar- range for the free collection of the old electrical de- vice upon request from the end user. Please contact the manufacturer’s customer service for this.

• These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. In countries outside the European Un- ion, di󰀨erent regulations may apply to the disposal of waste electrical and electronic equipment. Check the electrical connection cables for damage regularly. Ensure that the connection cables are dis- connected from electrical power when checking for damage. Electrical connection cables must comply with the ap- plicable VDE and DIN provisions. Only use connection cables with the designation H05VV-F. The printing of the type designation on the connection cable is mandatory. AC motor

• The mains voltage must be 230 V~

• Extension cables up to 25 m long must have a cross-section of 1.5 mm². Connections and repair work on the electrical equip- ment may only be carried out by electricians. Connection type Y If it is necessary to replace the mains connection ca- ble, this must be done by the manufacturer or their rep- resentative to avoid safety hazards. Please provide the following information in the event of any enquiries:

• Type of current for the motor

16. Disposal and recycling

Notes for packaging The packaging materials are recy- clable. Please dispose of packag- ing in an environmentally friendly manner. Notes on the electrical and electronic equipment act (ElektroG) Waste electrical and electronic equipment does not belong in household waste, but must be collected and disposed of sepa- rately!

• Used batteries or rechargeable batteries that are not installed permanently in the old device must be removed non-destructively before disposal! Their disposal is regulated by the battery act.www.scheppach.com

Fault Possible cause Remedy Saw blade is loose after the motor is switched o󰀨 Fixing nut not tight enough Tighten fastening nut, right-hand thread Engine does not start Mains fuse blown Check mains fuse Extension lead defective Replace the extension lead Connection to the engine or switch not OK Have this checked by an electrician Engine or switch faulty Have this checked by an electrician Motor not supplying power, fuse tripping Cross section of the extension cable insu󰀩cient see Electrical connection Overload due to blunt saw blade Replacing the saw blade Burnt areas on the cutting surface Blunt saw blade Sharpen, replace saw blade Incorrect saw blade Replace saw bladewww.scheppach.com

94,0 dB Incertitude K

94,0 dB Incertezza K

107,0 dB Incertezza K

107,0 dB Incerteza K

EU Declaration of Conformity Translation of the original Declaration of Conformity We declare under our sole responsibility that the product described here com- plies with the applicable directives and standards. The object of the declaration described here fulls the regulations of the direc- tive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment. * Technical documentation available at: ** Item number*** Item designation: Circular table saw HS100s Brand****

18. Declaration of conformity