2960 - Bike trailer Prophete - Free user manual and instructions

Frequently Asked Questions - 2960 Prophete

USER MANUAL 2960 Prophete

S. 11, 12, 13, 14, 15

Reinigung

S.13

Servicestelle

S.17

Sicherheitshinweise

S. 7, 8

Stutzlast

S. 11

Technische Daten

S. 4, 7, 11

Umwelthinweise

S.8,18

Wartung

S.7,13,14

Zeichenerklarung

S. 4

2960 Bicycle trailer

OPERATING INSTRUCTIONS

GB Operating Instructions
Notice d'utilisation
Manuale d'uso
NL Gebruiksaanwijzing
PL Instrukcja obslugi
Kezelési utmutató
Manual de utiliser

TABLE OF CONTENTS

Introduction 23
Identification of important notes. 24
Technical data 24
Component designation & scope of delivery 25
Safety instructions 27
Environmental instructions 28
Intended use 28
Assembly 29
Loading 31
Initial operation/checks for operating safety function 32
Maintenance/care 33
Torque specifications 35
Troubleshooting 35
Warranty/guarantee 36
Disposal 38
Index 39

INTRODUCTION

Dear customer,

Thank you for choosing a Prophete bicycle trailer. This high quality product will vastly simplify the transport of your goods. We are certain that you will greatly enjoy your trips with your new bicycle trailer!

In addition to these operating instructions you will find further useful product information at our internet site www.prophete.de.

Kind regards

keep moving

Particularly important notes are identified in these operating instructions as follows:

DANGER

This warning alerts you to possible hazards to your health, your life or that of other persons which may occur with the handling or operation of this bicycle trailer.

WARNING

This warning alerts you to possible damage which may occur with the handling or while operating the bicycle trailer.

This information note provides additional tips and advice.

TECHNICAL DATA

Empty weight	9.0 kg
Max. permissible weight*	39.0 kg
Loading capacity (max. load)	30.0 kg
Max. drawbar load (trailer load)	45 N
Min. drawbar load (trailer load)	35 N
Max. permitted top speed	16 km/h
Wheels ‘16” wheels with pneumatic tyre

• The max. permissible total weight includes the bicycle trailer as well as any type of payload.

COMPONENT DESIGNATION & SCOPE OF DELIVERY COMPONENT DESIGNATION

A

1 Safety flag
2 Folding box
3 2-piece towing bar
4 Handgrip
5 Towing hitch
6 Safety strap

7 Protective guard
8 Reflector
9 Base frame
10 Wheel
11 Valve

SCOPE OF DELIVERY

NO.	DESIGNATION QUANTITY FIGURE
1	Base frame 1
2	Towing bar set 1x towing bar 2-piece 1x self-locking screw M6x35 1x washer M6 1x cap nut M6	1
3	Assembly set for towing bar 1x locking strap 2x screw M6x50 2x screw M6x35 4x washer M6 4x cap nut M6	1
4	Wheel 16" including end cap 2
5	Protective guard set 2x protective guard 4x screw M6x40 4x washer M6 4x cap nut M6	1
6	Reflector set 1x reflector red 2x reflector white 6x screw M5x10	1
7	Hitch incl. compensating bushings	1
8	Safety flag 1
9	Folding box 1
10	Multifunctional tool 1
11	Operating instructions 1

SAFETY INSTRUCTIONS

DANGER

• Attentively read through the operating instructions of the trailer and comply with the safety instructions of these operating instructions.
• Always observe the national regulatory requirements of the country where you will be using the trailer.
• Only use bicycles as pulling vehicle if the manufacturer has expressly stated this in the operating instructions of the bicycle. Danger of damage and accident!
• Ensure the clearance of the tow bar. It may be necessary to dismantle accessories or carrier parts at the pulling wheel. Danger of damage and accident!
• Assemble the trailer as described in these instructions. Do not make technical modifications to the product. Danger of damage and accident!
• We recommend that the trailer with the pulling bicycle be used only by persons as of 16 years of age. For your own safety, wear a bicycle helmet to prevent head injuries. We recommend using Prophete bicycle helmets tested in accordance with DIN EN 1078. Risk of accident!
• Before using the trailer with the bicycle, familiarise yourself with the changed driving, braking and curve handling by practising in a secluded area away from road traffic. Especially when driving downhill and in tight corners it is advisable to reduce the speed. Risk of accident!
• Make certain that the pulling bicycle is in a technically sound condition. Risk of accident!
• The maximum permitted total weight of the trailer may not exceed the value given in the chapter "Technical Data". In addition to the empty trailer, the total weight includes payloads of any kind. In addition must be remembered that the use of the trailer resulting in longer stopping distances. Risk of accident!
• The front wheel of an unloaded pulling wheel must not be permitted to lift up. Exceeding the total weight can cause damage and accidents with risk of injury!
• Always ensure the trailer is loaded correctly. Depending on the load, there is an increased risk of toppling for the pulling bicycle. Danger of damage and accident!
• Under no circumstances may tow loads be attached to the tow bar. Danger of damage and accident!
• Only carry out assembly work, repairs, maintenance and adjustment work yourself if you possess the necessary technical expertise and the appropriate tools. Otherwise, have an expert assemble the bicycle trailer. Danger of damage and accident!
• During its use, the trailer or its individual components are partially subject to high stress due to accidents or incorrect handling. Any manner of tears, scratches or colour changes could indicate a sudden failure of the affected component. Immediately replace the affected part with original spare parts. Danger of breakage and accident!
• Keep the operating instructions in a safe place and given them to a new owner should you sell or pass on the trailer.

ENVIRONMENTAL INSTRUCTIONS

You as the user of this bicycle trailer are only a guest of nature. Always use existing, developed and paved routes. Never ride through wild, protected terrain so as not to endanger your safety and that of other creatures. Leave nature just the way you found it. Never litter or leave rubbish behind, and drive appropriately without damaging nature.

INTENDED USE

Due to its design and features, this bicycle trailer is intended to be used in conjunction with an appropriate bicycle as a bicycle trailer or as hand cart for the transportation of goods. It is not designed for the transport of people or pets.

Any other than the specified use is not permitted! The entire product may not be changed or modified!

Always observe the national regulatory requirements of the country where the bicycle trailer will be used!

For all injuries to persons or damage to property that was incurred due to improper use, the operator shall be held liable and not the manufacturer, distributor or dealer. Understandably, we cannot assume liability for damages incurred in such a manner. The same applies for disregarding the safety instructions in these operating instructions.

ASSEMBLY

ASSEMBLING THE BICYCLE TRAILER

1. Screw the left and right wheel in the respective clockwise direction to the base frame (Fig. B). Tighten the outer nuts 1 according to the torque specification (see chapter Torque specification).
2. Press one end cap each onto the outer wheel nuts.
3. Screw each reflector to the base frame with two M5x10 screws as per the torque specifications (Fig. C).
4. Mount the tow bar 2 to the base frame 3 with the locking strap 1 (Fig. D). Use two M6x50 and two M6x35 screws each with an M6 washer and an M6 cap nut. Firmly tighten all of the screws (see chapter Torque specifications).
5. Connect both parts of the tow bar. Insert the self-locking M6x35 screw into the designated square opening. Screw the connection together with an M6 washer and an M6 cap nut (Fig. E).
6. Screw each protective guard 2 left and right to the base frame with one M6x40 screw, M6 washer and M6 nut as per torque specifications (Fig. F).
7. Assemble the safety flag and put it into the designated hole at the rear left in the base frame.
8. Set up the folding box and place it in the base frame.

ASSEMBLING THE TOWING HITCH

1. Screw the towing hitch to the seat post of the pulling bicycle (Fig. G). Depending on the diameter of the seat post, use the supplied compensating bushings [1], where necessary. Firmly tighten the front screw of the hitch [2] (see chapter Torque specifications).
2. Align the rear part of the hitch parallel to the roadway and firmly tighten the rear screw of the hitch [3 (see chapter Torque specifications).
3. Hitch the trailer to the bicycle (see chapter Hitching the bicycle trailer).
4. Check the clearance of the tow bar. If there is no clearance, then make individual adjustments to the trailer equipment.

• Attach the towing hitch to the lowest possible point of the seat post. This provides the best possible road holding and ensures the longest possible longevity of the trailer and pulling bicycle.

HITCHING THE BICYCLE TRAILER

1. Loosen the fixing screw and pull the shackle to one side. (Fig. H).
2. Mount the tow bar to the hitch (Fig. H).
3. Turn in the fixing screw completely (Fig. 1).
4. Place the safety strap around the seat post of the pulling bicycle and clip the snap hook into the eyelet (Fig. J).

UNHITCHING THE BICYCLE TRAILER

1. Remove the safety strap from the seat post (Fig. J)
2. Loosen the fixing screw and pull the shackle to one side. (Fig. H).
3. Dismount the tow bar from the hitch.

LOADING

• Do not exceed the loading capacity stated in the chapter Technical data. Danger of damage and accident!

• Ensure the lowest centre of gravity as possible while loading the trailer. Distribute the load evenly, heavy goods should be placed in front of the axle of the trailer, if possible, to ensure that the driving behaviour (specifically in curves) is not impaired more than necessary. Risk of accident!
• Make certain that you do not create a negative drawbar load. This can considerably deteriorate the braking action. Danger of falling, damage and accident!
• Secure your goods to be conveyed to prevent the load from shifting. Refrain from using loose straps as the ends can get caught in the spokes. Danger of damage and accident!
• Depending on the load, the tyres must always have sufficient pressure! Insufficient tyre pressure can have a negative impact on the driving behaviour, especially in curves. Also, the tyres could bottom out and damage the rims. Furthermore, the tyres will wear out much faster. Risk of accident!

DRAWBAR LOAD (TRAILER LOAD)

The vertical load must always correspond to those indicated in chapter -Technical data- maximum and minimum values.

Check the drawbar load as follows before hitching the loaded trailer.

1. Hold the tow bar at the height of the mounted hitch.
2. Measure the vertical load with a spring balance.
3. If necessary correct the drawbar load by rearranging the load.

INITIAL OPERATION /

CHECKS FOR OPERATING SAFETY FUNCTION

DANGER

• Before each trip, check if your pulling bicycle is operationally safe and in a sound technical condition. Risk of accident!
• Before each trip, carry out the checks described below and any necessary adjustment work. In case of disregard the product can be damaged or important components can fail! Danger of damage and accident!

WARNING

Before initial operation, and for any trip, it is necessary to conscientiously carry out the following steps or checks:

• Check the seat of the towing hitch.
• Check whether the safety strap is hooked around the seat post.

• Check the tow bar for clearance.

• Check the wheels/tyres for condition, attachment and tyre pressure.

• Check all parts of the bicycle trailer and the tow bar for tight screw connections.

• Ensure the pulling bicycle has a secure stand.
• Make certain that the bicycle trailer has been loaded correctly.
• Check/practise riding and steering behaviour.
• Check the braking performance and readjust the brake as necessary.

MAINTENANCE/CARE

• The screws and nuts installed in the trailer and at the hitch must be checked at regular intervals (at least every 3 months) for tight fit and should be retightened with the correct strength, as necessary. This is the only way to permanently guarantee that the trailer will comply with the safety-relevant requirements and continue to function correctly.
• Screws and nuts that have been tightened too much can break. Risk of accident!
• For cleaning, never use a high-pressure cleaner or steam cleaner as this can cause damage (e.g. damage to varnish, damage caused through rust development in the bearings, etc.). Instead, clean the trailer by hand with warm water, a bicycle detergent and a soft cloth.
• Refrain from using aggressive cleaning agents since they could corrode the varnish, for example. After cleaning, apply commercially available bicycle preservative and polishing agents, specifically to components at risk of corrosion.
• To prevent rust development in areas with salty air (proximity to coast), the trailer should be serviced at shorter intervals and must be treated with preservative products.
• The tyre pressure must be checked regularly (at least every 3 months) and adjusted as necessary. Maintain the minimum or maximum pressure as specified on the tyres. The maximum pressure may never be exceeded as the hose would otherwise burst. Danger of damage and accident!
• Only carry out repairs, maintenance and adjustment work yourself if you possess the necessary technical expertise and the appropriate tools. Incorrect or inadequate repair, maintenance and adjustment work can lead to damage to the product and result in malfunctions and accidents.
• During its use, the trailer or its individual components are partially subject to high stress due to accidents or incorrect handling. Any manner of tears, scratches or colour changes could indicate a sudden failure of the affected component. This especially applies to concealed or damaged safety-relevant components such as base frame, tow bar, wheels, tyres and hoses. Never repair these defective components but replace them immediately with original spare parts. Danger of breakage and accident!
• When exchanging components use only original spare parts, because only these have been coordinated specifically to the product and can guarantee proper function. This particularly applies to safety-relevant components, such as: base frame, tow bar, wheels, tyres and hoses. If you use third-party components as replacement, then these could cause damage and lead to the failure of safety-relevant components. Risk of accident!

GENERAL CARE INSTRUCTIONS

Clean the bicycle trailer at regular intervals (at least once a year) to prevent damage and surface rust. Particularly after driving in the rain or through snow, splashed water or salty water can cause rust to develop.

STORING THE BICYCLE TRAILER

If the bicycle trailer will not be used for a longer period of time, store it in a dry room without great temperature fluctuations, as this could otherwise have a negative impact on the chrome-plated and metal parts. Also ensure that it is protected from external influences. The jacked-up storage of the bicycle trailer is recommended with regard to the tyres.

Clean and preserve the bicycle trailer before storage as described in the chapter Maintenance/care.

SPRING CHECK

After a longer immobilisation time, carry out the points described in the chapter - Initial Operation/checks before beginning trips-. Specifically, check the tyre pressure as well as the tight fit of all screws and nuts.

TORQUE SPECIFICATIONS

Using a torque spanner will enable you to precisely maintain the tightening torques of the respective screw connection.

Hub axle nuts 25-30 Nm
Other screw connections
M4	2.5 Nm
M5	4.5 Nm
M6	7.5 Nm
M8	17 Nm
M10	34 Nm

TROUBLESHOOTING

FAULT	CAUSE ELIMINATION
Tow bar grinds against pulling bicycle	Incorrect assembly	Check assemblyRemove attached parts of pulling bicycle
Bicycle trailer is sluggish Wrong tyre pressure Correct tyre pressure
Bicycle trailer sways	Wrong loading	Reload the bicycle trailer, heavy goods on the bottom
Unusual noises during the trip	Screw connections not tightened adequately	Retighten screw connections

WARRANTY/GUARANTEE

1. You may only assert warranty claims within a period of max. 2 years as of the purchase date. Our warranty is limited to the elimination of material and fabrication defects, or the replacement of the article. Our warranty is free of charge. The guarantee only applies for one year for material and processing errors and only upon submission of proof of purchase with specification of purchase date. The guarantee does not apply if defects other than material and processing errors are determined.

The malfunction and its causes are always examined by our customer service and includes:

• Spare parts deliveries for repair work within the scope of warranty

Repair or replacement of the defective component

Replaced components will become our property.

1. For eligible warranty claims, the costs for shipping and the costs for disassembly and installation will be charged at our expense. Warranty claims must be verified by submitting the purchase receipt.
2. The buyer agrees to use the purchased article for no other purpose than that as designated in the operating instructions (refer to Intended use).
3. The warranty expires if the bicycle trailer is modified by third parties, or changed by installing outside parts, or for defects that occur in initial conjunction with the change. Further, the warranty claim also expires if the regulations regarding the handling of the article (operating instructions) were not observed.

4. Not included in the warranty:

5. Expendable items not associated with repair work to recognised malfunctions.

6. All maintenance work or other work that developed due to wear, accident or operating conditions as well as riding with disregard to the manufacturers' specifications.
7. All events, such as noise development, vibrations, wear, etc. that do not affect the basic and riding qualities.

8. Damage caused by:

9. installing parts by third parties or the efforts of the user to remedy the damage himself.
   not using original spare parts.

10. damage caused by rocks, hail, road salt, industrial emissions, lack of care, unsuitable care products, etc.
11. Components subject to wear or use (except clear material or manufacturer defects), such as: - tyres - grips/-covers.

12. Costs for maintenance, inspection and cleaning work.

13. Warranty claims only authorize the customer to demand the elimination of the defect. Claims for return or reduction of the purchase price only apply after subsequent improvement fails.

14. The examination and decision about a warranty claim is incumbent upon the manufacturer.
15. The replacement of direct or indirect damage will not be granted.
16. Warranty claims will only be considered if lodged with Prophete GmbH u. Co. KG directly after finding the defect.
17. An executed warranty will neither renew nor extend the period of warranty. Asserting warranty claims after the period of warranty has expired is precluded.
18. Arrangements other than the above-mentioned only then apply if they are confirmed by the manufacturer in writing.
19. Should you have a technical problem with the article you have acquired, our customer service staff are available:

GB

Place of business: Germany

Phone: +49 5242 / 410859

Fax: +49 5242 / 410873

E-mail: [e-mail]

Web: www.prophete.de

DISPOSAL

DISPOSING OF THE ARTICLE

At the end of its useful life, the bicycle trailer may not be disposed of in normal household rubbish. Instead, it must be deposited at a collection point for the recycling of scrap metal or plastics. The materials are recyclable in accordance with their identification. With the re-use, substance-based utilisation or other forms of utilisation, you are making an important contribution to the protection of our environment. Enquire of your city/municipal administration for your nearest available disposal point.

PACKAGING RECYCLING

The packaging material is partially re-usable. Dispose of the packaging in an environmentally friendly manner and add it to the recyclable waste. Dispose of the packaging at a public collection point. Enquire of your city/municipal administration for your nearest available disposal point.

INDEX

Towing hitch pg.25,30,32

Hitching/unhitching pg.30,31

Component designation pg. 25, 26

Loading pg.27,31,35

Lighting pg.27

Intended use pg. 28, 36

Brake pg.32

Torque specifications pg. 29, 30, 35

Disposal pg. 38

Troubleshooting pg. 35

Spring check pg. 34

Guarantee/warranty pg.36,37

Initial operation pg. 32, 34

Identification of important notes pg. 24

Checks for operating safety function

Customer service pg. 36, 37

Storage pg. 34

Scope of delivery pg. 25, 26

Maximum permissible total weight pg.24, 27

Assembly pg.17,19,30,35

Care pg.33,34

Tyres pg.31,32,33,34,35

Cleaning pg. 33

Service office pg.37

Safety instructions pg.27, 28

Drawbar load pg. 31

Technical data pg. 24, 27, 31

Environmental instructions pg. 28, 38

Maintenance pg.27,33,34

Signs and symbols pg. 24

Attelage/Detelage p.50, 51

Cordiali saluti keep moving.

Z powazaniem keep moving.

REKOJMIA I GWARANCJA

Cu salutari, keep moving.

Incarcare pg.147,151,155

Illumare pg.147

Utilizare conforma pg. 148, 156

Frānā pg. 152

Valori de cuplu prestabilitite pg. 149, 150, 155

Reciclare pg. 158

Serviciu pt. clienti pg. 156, 157

Depoziture pg. 154

Volum de livre pg. 145, 146

Greutate totala maxima admisa pg. 144, 147

Montaj pg.147,149,150,155

Ingrijire pg. 153, 154

Cauciucuri pg. 151, 152, 153, 154, 155

Curatae pg.153

Punct de service pg. 157

Instruetiuni de siguranta pg. 147, 148