CARRIER 42HQV035 - Air Conditioning

42HQV035 - Air Conditioning CARRIER - Free user manual and instructions

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USER MANUAL 42HQV035 CARRIER

MANUEL D'INSTALLATION

INSTALLATIONSHANDBOK

ASENNUSOPAS

INSTALLASJONSVEILEDNING

AIR CONDITIONER (SPLIT TYPE)

LUFTKONDITIONERINGSAPPARAT (I SPLITUTFÖRANDE)

ILMASTOINTILAITE (SPLIT-MALLI)

KILMAANLEGGET (DELT TYPE)

42HQV025

42HQV035

42HQV045

Indoor Unit

Unidad Interior

Unité Intérieure

Unità Interna

Innengerät

Unidade Interior

Εσωτερική Μονάδα

PRECAUTIONS FOR SAFETY .... 1

INSTALLATION DIAGRAM OF INDOOR AND OUTDOOR UNITS 2

- Optional Installation Parts .... 2

INDOOR UNIT

- Installation Place .... 3

- Cutting a Hole and Mounting Installation Plate .... 3

• Electrical Work 4

- Wiring Connection 4

- Piping and Drain Hose Installation .... 5

- Indoor Unit Fixing 6

- Drainage 6

OUTDOOR UNIT

  • Installation Place 6
  • Refrigerant Piping Connection .... 7
    • Evacuating 7
  • Wiring Connection 8

OTHERS

• Gas Leak Test 8
- Test Operation 8
• Auto Restart Setting 8

CONTENIDOS

PRECAUCIONES SOBRE SEGURIDAD .... 1

INSTALLATIESCHEMA VOOR BINNEN- EN BUITENMODULES...... 2

INNEHÅLLSLFÖRTECKNING

SÄKERHETSANVISNINGAR 1

INSTALLATIONSSCHEMA FÖR INOMHUS- OCH UTOMHUSENHETEN 2

- Valfria installationskomponenter 2

INOMHUSENHETEN

KOBLINGSSKJEMA FOR INNE- OG

UTEND∅RSENHETEN.... 2

- Ekstrautstyr 2

INNENHETEN

PRECAUTIONS FOR SAFETY

For general public use

Power supply cord of parts of appliance for outdoor use shall be at least polychloroprene sheathed flexible cord (design H07RN-F) or cord designation 245 IEC66 (1.5 mm² or more). (Shall be installed in accordance with national wiring regulations.)

CAUTION

New refrigerant air conditioner installation

- THIS AIR CONDITIONER USES THE NEW HFC REFRIGERANT (R410A), WHICH DOES NOT DESTROY THE OZONE LAYER.

R410A refrigerant is apt to be affected by impurities such as water, oxidizing membranes, and oils because the pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. As well as the adoption of this new refrigerant, refrigerating machine oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating machine oil does not enter the refrigeration cycle of a new-refrigerant air conditioner.

To avoid mixing refrigerant and refrigerating machine oil, the sizes of charging port connecting sections on the main unit are different from those for the conventional refrigerant, and different size tools are also required. For connecting pipes, use new and clean piping materials with high-pressure withstand capabilities, designed for R410A only, and ensure that water or dust does not enter. Moreover, do not use any existing piping as its pressure withstand may be insufficient and may contain impurities.

CAUTION

To disconnect the appliance from the main power supply

This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm in all poles. The installation fuse (25A) must be used for the power supply line of this air conditioner.

DANGER

• FOR USE BY QUALIFIED PERSONS ONLY.
- TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
- CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
- CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
- DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS. FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATERS, FURNACE, STOVES, ETC.
- WHEN MOVING THE AIR CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R410A) WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
- IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.

WARNING

  • Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock switches.
  • Do not install in a place which cannot bear the weight of the unit.
    Personal injury and property damage can result if the unit falls.
  • Before doing the electrical work, attach an approved plug to the power supply cord.
    Also, make sure the equipment is properly earthed.
  • Appliance shall be installed in accordance with national wiring regulations.
    If you detect any damage, do not install the unit. Contact your Carrier dealer immediately.

CAUTION

  • Exposure of unit to water or other moisture before installation could result in electric shock. Do not store it in a wet basement or expose to rain or water.
    • After unpacking the unit, examine it carefully for possible damage.
  • Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of the unit or where noise and discharged air might disturb neighbors.
  • To avoid personal injury, be careful when handling parts with sharp edges.
  • Please read this installation manual carefully before installing the unit. It contains further important instructions for proper installation.

REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER

Please make absolutely sure that the installation of this appliance is reported to the local power supplier before installation. If you experience any problems or if the installation is not accepted by the supplier, the service agency will take adequate countermeasures.

Remark per EMC Directive 89/336/EEC

To prevent flicker impressions during the start of the compressor (technical process), following installation conditions does apply.

  1. The power connection for the air conditioner has to be done at the main power distribution. This distribution has to be of an impedance. Normally, the required impedance is reached at a 32A fusing point. Air conditioner fuse has to be 16A max.!
  2. No other equipment should be connected to this power line.
  3. For detailed installation acceptance, please contact your power supplier whether its restriction does apply for products like washing machines, air conditioners or electric ovens.
  4. For power details of the air conditioner, refer to the rating plate of the product.

INSTALLATION DIAGRAM OF INDOOR AND OUTDOOR UNITS
CARRIER 42HQV035 - Remark per EMC Directive 89/336/EEC - 1

text_image For the rear left and left piping Insert the cushion between the indoor unit and wall, and tilt the indoor unit for better operation. Do not allow the drain hose to get slack. Cut the piping hole sloped slightly. Make sure to run the drain hose sloped downward. The auxiliary piping can be connected to the left, rear left, rear right, right, bottom right or bottom left. Right Rear right Bottom right Rear left Left Bottom left Insulate the refrigerant pipes separately with insulation, not together. 6 mm thick heat resisting polyethylene foam Remark : • Detail of accessory and installation parts can see in the accessory sheet. 38VYX025 38VYX035, 38VYX045 A 400 mm 600 mm B 45 mm 100 mm 170 mm or more Hook 170 mm or more Hook Air filter (AI tach to the front panel.) Filter Filter Pan head wood screw Remote control holder Vinyl tape Apply after carrying out a drainage test. 600 mm or more 8 mm or more Saddle 600 mm or more Arm or more Extension drain hose (Not available, provided by installer) Remark :

Optional Installation Parts

Part codeParts nameQ'ty
ARefrigerant pipingLiquid side : ∅6.35 mmGas side : ∅9.52 mm (42HQV025, 42HQV035) : ∅12.70 mm (42HQV045)One each
BPipe insulating material(polyethylene foam, 6 mm thick)1
CPutty, PVC tapesOne each

Fixing bolt arrangement of outdoor unit

  • Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
  • Use ∅8 mm or ∅10 mm anchor bolts and nuts.
  • If it is necessary to drain the defrost water, attach drain nipple ⑨ and cap water proof ⑩ to the bottom plate of the outdoor unit before installing it.

CARRIER 42HQV035 - Fixing bolt arrangement of outdoor unit - 1

text_image 500 mm 97 mm Air Inlet 275 mm 60 mm Air outlet Drain outlet 38VYX025

CARRIER 42HQV035 - Fixing bolt arrangement of outdoor unit - 2

text_image 32.5 mm 115 mm 125 mm Air inlet 73 mm 310 mm 7 mm Air outlet 600 mm Drain outlet 38VYX035, 38VYX045

INDOOR UNIT

Installation Place

  • A place which provides the spaces around the indoor unit as shown in the diagram
  • A place where there are no obstacles near the air inlet and outlet
  • A place which allows easy installation of the piping to the outdoor unit
  • A place which allows the front panel to be opened
  • The indoor unit shall be installed as top of the indoor unit comes to at least 2 m height. Also, it must be avoided to put anything on the top of the indoor unit.

CAUTION

  • Direct sunlight to the indoor unit's wireless receiver should be avoided.
  • The microprocessor in the indoor unit should not be too close to RF noise sources.
    (For details, see the owner's manual.)

Remote control

  • A place where there are no obstacles such as a curtain that may block the signal from the indoor unit
  • Do not install the remote control in a place exposed to direct sunlight or close to a heating source such as a stove.
  • Keep the remote control at least 1 m apart from the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
  • The location of the remote control should be determined as shown below.

CARRIER 42HQV035 - Remote control - 1

text_image (Side view) (Top view) Indoor unit 7 m 5 m 5 m 45° 45° 7 m 75° Reception range Remote control Reception range Remote control *: Axial distance

Cutting a Hole and Mounting Installation Plate

Cutting a hole

When installing the refrigerant pipes from the rear

CARRIER 42HQV035 - Cutting a hole - 1

text_image 80 100 180 The center of the pipe hole is above the arrow. Pipe hole Ø65 mm 100 mm
  1. After determining the pipe hole position on the mounting plate (→), drill the pipe hole (∅65 mm) at a slight downward slant to the outdoor side.

NOTE

- When drilling a wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.

Mounting the installation plate
CARRIER 42HQV035 - NOTE - 1

text_image Anchor bolt holes Hook 62 82.5 170 85 Pipe hole Hook Thread Weight ⑦ Mounting screw ① Installation plate Indoor unit Hook Pipe hole

When the installation plate is directly mounted on the wall

  1. Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
  2. To mount the installation plate on a concrete wall with anchor bolts, use the anchor bolt holes as illustrated in the below figure.
  3. Install the installation plate horizontally in the wall.

CAUTION

When installing the installation plate with a mounting screw, do not use the anchor bolt holes. Otherwise, the unit may fall down and result in personal injury and property damage.

Installation plate (Keep horizontal direction.)
CARRIER 42HQV035 - CAUTION - 1

text_image Anchor bolt Projection 15 mm or less 5 mm dia. hole Mounting screw Ø4 x 25 ℓ Clip anchor (local parts)

CAUTION

Failure to firmly install the unit may result in personal injury and property damage if the unit falls.

  • In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.
  • Insert clip anchors for appropriate mounting screws ⑦.

NOTE

- Secure four corners and lower parts of the installation plate with 4 to 6 mounting screws to install it.

Electrical Work

  1. The supply voltage must be the same as the rated voltage of the air conditioner.
  2. Prepare the power source for exclusive use with the air conditioner.

NOTE

- Wire type: More than H07RN-F or 245 IEC66

CAUTION

- This appliance can be connected to the mains in either of the following two ways.

(1) Connection to fixed wiring: A switch or circuit breaker which disconnects all poles and has a contact separation of at least 3 mm must be incorporated in the fixed wiring. An approved circuit breaker or switches must be used.
(2) Connection with power supply plug: Attach power supply plug with power cord and plug it into wall outlet. An approved power supply cord and plug must be used.

NOTE

- Perform wiring works so as to allow a general wiring capacity.

Wiring Connection

How to connect the connecting cable

Wiring of the connecting cable can be carried out without removing the front panel.

  1. Remove the air inlet grille.
    Open the air inlet grille upward and pull it toward you.
  2. Remove the terminal cover and cord clamp.
  3. Insert the connecting cable (according to the local cords) into the pipe hole on the wall.
  4. Take out the connecting cable through the cable slot on the rear panel so that it protrudes about 15 cm from the front.
  5. Insert the connecting cable fully into the terminal block and secure it tightly with screws.
    6.Tightening torque : 1.2 N·m (0.12 kgf·m)
  6. Secure the connecting cable with the cord clamp.
  7. Fix the terminal cover, rear plate bushing and air inlet grille on the indoor unit.

CAUTION

  • Be sure to refer to the wiring system diagram labeled inside the front panel.
  • Check local electrical cords and also any specific wiring instructions or limitations.

CARRIER 42HQV035 - CAUTION - 1

text_image Terminal cover Screw Cord clamp Terminal block Earth line Screw Connecting cable Connecting cable about 15 cm 110 mm Earth line 10 mm 10 mm 50 mm Stripping length of the connecting cable

NOTE

  • Use stranded wire only.
    • Wire type : H07RN-F or more

How to install the air inlet grille on the indoor unit

- When attaching the air inlet grille, the contrary of the removed operation is performed.

CARRIER 42HQV035 - How to install the air inlet grille on the indoor unit - 1

natural_image Diagram of a cylindrical air duct with internal flow arrows indicating direction (no text or symbols)

Piping and Drain Hose Installation

Piping and drain hose forming

* Since dewing results in a machine trouble, make sure to insulate both connecting pipes. (Use polyethylene foam as insulating material.)

CARRIER 42HQV035 - Piping and drain hose forming - 1

flowchart
graph LR
    A["Left"] --> B["Die-cutting front panel slit"]
    C["Right"] --> B
    D["Bottom left"] --> B
    E["Bottom right"] --> B
    F["Left"] --> B
    G["Right"] --> B
    H["Top right"] --> B
    I["Top left"] --> B
    J["Top right"] --> B
    K["Top right"] --> B
    L["Top left"] --> M["Changing drain hose"]
    N["Top right"] --> M
    O["Top right"] --> M
    P["Top left"] --> M
    Q["Top right"] --> M
    R["Top right"] --> M
    S["Top left"] --> T["Piping preparation"]
    U["Top right"] --> T
    V["Top left"] --> T
    W["Top right"] --> T

1. Die-cutting front panel slit

Cut out the slit on the leftward or right side of the front panel for the left or right connection and the slit on the bottom left or right side of the front panel for the bottom left or right connection with a pair of nippers.

2. Changing drain hose

For leftward connection, bottom-leftward connection and rear-leftward connection's piping, it is necessary to change the drain hose and drain cap.

How to remove the drain cap

Clip the drain cap by needle-nose pliers and pull out.

CARRIER 42HQV035 - How to remove the drain cap - 1

natural_image Technical diagram of a mechanical component with an inset showing a hand holding a tool (no text or symbols present)

How to install the drain hose

Firmly insert drain hose connecting part until hitting on a heat insulator.

CARRIER 42HQV035 - How to install the drain hose - 1

text_image Heat insulator Drain hose

How to fix the drain cap

1) Insert hexagon wrench (4 mm) in a center head.

CARRIER 42HQV035 - How to fix the drain cap - 1

text_image 4 mm

2) Firmly insert the drain cap.

CARRIER 42HQV035 - How to fix the drain cap - 2

text_image No gap Insert a hexagon wrench (4 mm). Do not apply lubricating oil (refrigerant machine oil) when inserting the drain cap. Application causes deterioration and drain leakage of the plug.

CAUTION

Firmly insert the drain hose and drain cap; otherwise, water may leak.

In case of right or left piping

• After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.

CARRIER 42HQV035 - In case of right or left piping - 1

text_image Slit

In case of bottom right or bottom left piping

• After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.

CARRIER 42HQV035 - In case of bottom right or bottom left piping - 1

Left-hand connection with piping

Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.

Bend the connecting pipe within a radius of 30 mm.

To connect the pipe after installation of the unit (figure)

CARRIER 42HQV035 - Bend the connecting pipe within a radius of 30 mm. - 1

text_image (To the forefront of flare) 270 mm Liquid side 170 mm Gas side Outward form of indoor unit R 30 mm (Use polisin (polyethylene) core or the like for bending pipe.) 80° Use the handle of screwdriver, etc.

NOTE

If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall.

After passing the connecting pipe through the pipe hole, connect the connecting pipes to the auxiliary pipes and wrap the facing tape around them.

CAUTION

- Bind the auxiliary pipes (two) and connecting cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.

CARRIER 42HQV035 - CAUTION - 1

text_image Indoor unit Auxiliary pipes Connecting cable Installation plate
  • Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
  • Carefully connect the auxiliary pipes and connecting pipes to one another and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint; moreover, seal the joint with the vinyl tape, etc.
  • Since dewing results in a machine trouble, make sure to insulate both connecting pipes. (Use polyethylene foam as insulating material.)
  • When bending a pipe, carefully do it, not to crush it.

Indoor Unit Fixing

  1. Pass the pipe through the hole in the wall and hook the indoor unit on the installation plate at the upper hook.
  2. Swing the indoor unit to right and left to confirm that it is firmly hooked up on the installation plate.
  3. While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate.

CARRIER 42HQV035 - Indoor Unit Fixing - 1

text_image Hook here. ① Installation plate Hook

CARRIER 42HQV035 - Indoor Unit Fixing - 2
Press (unhook)

- For detaching the indoor unit from the installation plate, pull the indoor unit toward you while pushing its bottom up at the specified parts.

CARRIER 42HQV035 - Indoor Unit Fixing - 3

natural_image Diagram of a multi-compartment air conditioner unit with two push push icons below (no text or symbols on the unit itself)

Drainage

  1. Run the drain hose sloped downwards.

NOTE

- The hole should be made at a slight downward slant on the outdoor side.

CARRIER 42HQV035 - NOTE - 1

text_image Do not rise the drain hose. 50 mm or more Do not form the drain hose into a wavy shape. Do not put the drain hose end into water. Do not put the drain hose end in the drainage ditch.
  1. Put water in the drain pan and make sure that the water is drained out of doors.
  2. When connecting extension drain hose, insulate the connecting part of extension drain hose with shield pipe.

CARRIER 42HQV035 - NOTE - 2

text_image Shield pipe Inside the room Drain hose Extension drain hose

CAUTION

Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.

This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.

CARRIER 42HQV035 - CAUTION - 1

text_image Wall Drain guide Space for pipes

OUTDOOR UNIT

Installation Place

  • A place which provides the spaces around the outdoor unit as shown in the diagram
  • A place which can bear the weight of the outdoor unit and does not allow an increase in noise level and vibration
  • A place where the operation noise and discharged air do not disturb your neighbors
    • A place which is not exposed to a strong wind
    • A place free of a leakage of combustible gases
    • A place which does not block a passage
  • When the outdoor unit is to be installed in an elevated position, be sure to secure its feet.
  • An allowable length of the connecting pipe is up to 10 m for 38VYX025 and 15 m for 38VYX035, 38VYX045.
  • An allowable height level is up to 8 m for 38VYX025 and 10 m for 38VYX035, 38VYX045.
    • A place where the drain water does not raise any problems

CAUTION

  1. Install the outdoor unit without anything blocking the air discharging.
  2. When the outdoor unit is installed in a place always exposed to strong wind like a coast or on a high storey of a building, secure the normal fan operation using a duct or a windshield.
  3. In particularly windy areas, install the unit such as to avoid admission of wind.
  4. Installation in the following places may result in trouble. Do not install the unit in such places.
    • A place full of machine oil
    • A saline-place such as the coast
    • A place full of sulfide gas
  5. A place where high-frequency waves are likely to be generated as from audio equipment, welders, and medical equipment

CARRIER 42HQV035 - CAUTION - 1

text_image Strong wind

Refrigerant Piping Connection Evacuating

Flaring

  1. Cut the pipe with a pipe cutter.

CARRIER 42HQV035 - Flaring - 1

CARRIER 42HQV035 - Flaring - 2

CARRIER 42HQV035 - Flaring - 3

CARRIER 42HQV035 - Flaring - 4

CARRIER 42HQV035 - Flaring - 5

  1. Insert a flare nut into the pipe and flare the pipe. • Projection margin in flaring : A (Unit : mm)

Rigid (clutch type)

Outer dia. of copper pipeR410A tool used Conventional tool used
6.35 0 to 0.5 1.0 to 1.5
9.52 0 to 0.5 1.0 to 1.5
12.70 0 to 0.5 1.0 to 1.5

CARRIER 42HQV035 - Flaring - 6

Imperial (wing nut type)

Outer dia. of copper pipeR410A
6.351.5 to 2.0
9.521.5 to 2.0
12.702.0 to 2.5

Tightening connection

Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.

CARRIER 42HQV035 - Tightening connection - 1

flowchart
graph LR
    A["Outerly threaded side"] --> B["Flare nut"]
    B --> C["Flare union"]
    C --> D["Internally threaded side"]

Use a wrench to secure.
Use a torque wrench to tighten.

CAUTION

Do not apply excess torque. Otherwise, the nut may crack depending on the conditions.

(Unit : N·m)

Outer dia. of copper pipeTightening torque
∅6.35 mm16 to 18 (1.6 to 1.8 kgf-m)
∅9.52 mm30 to 42 (3.0 to 4.2 kgf-m)
∅12.70 mm50 to 62 (5.0 to 6.2 kgf-m)

- Tightening torque of flare pipe connections

The operating pressure of R410A is higher than that of R22 (approx. 1.6 times). It is therefore necessary to firmly tighten the flare pipe connecting sections (which connect the indoor and outdoor units) up to the specified tightening torque. Incorrect connections may cause not only a gas leakage, but also damage to the refrigeration cycle.

CARRIER 42HQV035 - - Tightening torque of flare pipe connections - 1

text_image Flare at indoor unit side Flare at outdoor unit side

Shaping pipes

  1. How to shape the pipes Shape the pipes along the incused line on the outdoor unit.
  2. How to fit position of the pipes Put the edges of the pipes to the place with a distance of 85 mm from the incused line.

CARRIER 42HQV035 - Shaping pipes - 1

text_image Incused line

After the piping has been connected to the indoor unit, you can perform the air purge together at once.

AIR PURGE

Evacuate the air in the connecting pipes and in the indoor unit using a vacuum pump. Do not use the refrigerant in the outdoor unit. For details, see the manual of the vacuum pump.

Using a vacuum pump

Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops. (If oil inside of the vacuum pump enters the air conditioner, which use R410A, refrigeration cycle trouble may result.)

  1. Connect the charge hose from the manifold valve to the service port of the packed valve at gas side.
  2. Connect the charge hose to the port of the vacuum pump.
  3. Open fully the low pressure side handle of the gauge manifold valve.
  4. Operate the vacuum pump to start evacuating. Perform evacuating for about 15 minutes if the piping length is 20 meters. (15 minutes for 20 meters) (assuming a pump capacity of 27 liters per minute) Then confirm that the compound pressure gauge reading is -101 kPa (-76 cmHg).
  5. Close the low pressure side valve handle of the gauge manifold valve.
  6. Open fully the valve stem of the packed valves (both gas and liquid sides).
  7. Remove the charging hose from the service port.
  8. Securely tighten the caps on the packed valves.

CARRIER 42HQV035 - Using a vacuum pump - 1

text_image Compound pressure gauge -101 kPa (-76 cmHg) Handle Lo Charge hose (For R410A only) Connecting pipe Pressure gauge Manifold valve Handle Hi (Keep full closed) Charge hose (For R410A only) Vacuum pump adapter for counter-flow prevention (For R410A only) Packed valve at liquid side Packed valve at gas side Service port (Valve core (Setting pin))

CAUTION

- KEEP IMPORTANT 4 POINTS FOR PIPING WORK.

(1) Take away dust and moisture (inside of the connecting pipes).
(2) Tighten the connections (between pipes and unit).
(3) Evacuate the air in the connecting pipes using a VACUUM PUMP.
(4) Check gas leak (connected points).

Packed valve handling precautions

  • Open the valve stem all the way out, but do not try to open it beyond the stopper.
  • Securely tighten the valve stem cap with torque in the following table:
Gas side 50 to 62 N·m(∅12.70 mm) (5.0 to 6.2
Gas side 30 to 42 N·m(∅9.52 mm) (3.0 to
Liquid side 16 to 18 N·m(∅6.35 mm) (1.6 to
Service port9 to 10 N·m(0.9 to 1.0 kgf·m)

Wiring Connection

  1. Remove the valve cover from the outdoor unit.
  2. Connect the connecting cable to the terminals as identified with their respective matched numbers on the terminal block of indoor and outdoor unit.
  3. When connecting the connecting cable to the outdoor unit terminals, make a loop as shown in the installation diagram of indoor and outdoor unit to prevent water coming in the outdoor unit.
  4. Insulate the unused cords (conductors) from any water coming in the outdoor unit. Proceed them so that they do not touch any electrical or metal parts.

Stripping length of the connecting cable

CARRIER 42HQV035 - Stripping length of the connecting cable - 1

text_image Terminal block Connecting cable Power cord

CARRIER 42HQV035 - Stripping length of the connecting cable - 2

text_image 1 2 3 10 30 40 Earth line Connecting cable

CARRIER 42HQV035 - Stripping length of the connecting cable - 3

text_image L N 10 30 10 40 Earth line Power cord
Model42HQV02542HQV035, 42HQV045
Power source50/60Hz, 220 – 240 V Single phase
Maximum running current8A11A
Plug socket & fuse rating25A
Power cordH07RN-F or 245 IEC66 (1.5 mm ^2 or more)

CAUTION

  • Wrong wiring connection may cause some electrical parts burn out.
  • Be sure to comply with local cords on running the wire from indoor unit to outdoor unit (size of wire and wiring method, etc.).
    • Every wire must be connected firmly
  • This installation fuse (25A) must be used for the power supply line of this air conditioner.
  • If incorrect or incomplete wiring is carried out, it will cause an ignition or smoke.
  • Prepare the power supply for exclusive use with the air conditioner.
    • This product can be connected to the mains.
    Connection to fixed wiring: A switch which disconnects all poles and has a contact separation of at least 3 mm must be incorporated in the fixed wiring.

NOTE: Connecting cable

- Wire type : More than H07RN-F or 245 IEC66

OTHERS

Gas Leak Test

CARRIER 42HQV035 - Gas Leak Test - 1

text_image Check places for the indoor unit. Valve cover Electric parts cover Check places for the outdoor unit.
  • Check the flare nut connections for the gas leak with a gas leak detector or soap water.

Test Operation

To switch the TEST RUN (COOL) mode, press TEMPORARY button for 10 seconds. (The beeper will make a short beep.)

CARRIER 42HQV035 - Test Operation - 1

text_image TEMPORARY button

Auto Restart Setting

This product is designed so that, after a power failure, it can restart automatically in the same operating mode as before the power failure.

Information

The product was shipped with Auto Restart function in the off position. Turn it on as required.

How to set the Auto Restart

  • Press and hold the TEMPORARY button for about 3 seconds. After 3 seconds, the electronic beeper makes three short beeps to tell you the Auto Restart has been selected.
  • To cancel the Auto Restart, follow the steps described in the section Auto Restart Function of the owner's manual.
natural_image Diagram of a cylindrical object with internal parallel grooves and directional arrows indicating flow or movement (no text or symbols)
natural_image Diagram of a rectangular air conditioner unit with internal tubing and a magnified inset showing a hand holding a tool (no text or symbols present)
natural_image Diagram of a cylindrical air vent with internal flow arrows (no text or symbols)
natural_image Diagram of a rectangular air conditioner unit with internal tubing and a magnified inset showing airflow direction (no text or symbols)
natural_image Diagram of a container with two thumbs-up icons, no text or symbols present

Drainage

text_image Bouton TEMPORARY
natural_image Diagram of a cylindrical air duct with internal flow arrows indicating direction (no text or symbols)
text_image Technical diagram showing a mechanical component with labeled parts and an inset view of a tool interacting with a device.
natural_image Diagram of a rectangular appliance with grid compartments and two thumbs-down icons below (no text or symbols on the main diagram)

Scarico

text_image Tasto TEMPORARY
natural_image Diagram of a cylindrical air vent with internal flow arrows indicating direction (no text or symbols)
text_image Starker wind
text_image TEMPORARY TASTE
natural_image Line drawing of a cylindrical air conditioner unit with ventilation slots and airflow arrows (no text or symbols)
natural_image Technical diagram of a rectangular device with internal channels and a magnified inset showing a mechanical component (no text or symbols)
natural_image Line drawing of a rectangular container with two side handles, no text or symbols present

Drenagem

flowchart
graph TD
    A["Lado com rosca interna"] --> B["Hand with hands"]
    C["Mela união"] --> D["Hand with hands"]
    E["Porca cónica"] --> F["Hand with hands"]
    G["Lado com rosca externa"] --> H["Hand with hands"]
    I["Hand with hands"] --> J["Hand with hands"]
natural_image Line drawing of a cylindrical air conditioner unit with airflow arrows indicating direction (no text or symbols)
natural_image Diagram of a rectangular air conditioner unit with internal cooling pipes and a magnified inset showing internal components (no text or labels)
text_image Kouμni TEMPORARY
natural_image Diagram of a cylindrical air duct with internal flow arrows indicating direction (no text or symbols)
natural_image Diagram of a rectangular device with internal channels and a magnified inset showing a mechanical component (no text or symbols)
text_image Przycisk TEMPORARY
natural_image Diagram of a cylindrical air duct with internal flow arrows indicating direction (no text or symbols)
natural_image Diagram of a rectangular device with internal channels and a magnified inset showing a mechanical component (no text or symbols)
natural_image Diagram of a container with three grilles and two thumbs-up icons, labeled 'DrukkenDrukken' (no text or symbols on the diagram itself)

Afvoer

text_image TEMPORARY knop
natural_image Diagram of a cylindrical object with internal parallel grooves and directional arrows indicating flow or movement (no text or symbols)
natural_image Diagram of a rectangular device with internal channels and an inset showing a mechanical component (no text or symbols)

Montera dräneringsslangen

text_image Knappen TEMPORARY
natural_image Diagram of a cylindrical object with internal parallel grooves and directional arrows indicating flow or movement (no text or symbols)
natural_image Diagram of a rectangular air conditioner unit with internal tubing and a magnified inset showing a hand holding a tool (no text or symbols present)
natural_image Line drawing of a rectangular appliance with two side handles, no text or symbols present

TyönnäTyönnä

Vedenpoisto

text_image TEMPORARY-painike
natural_image Diagram of a cylindrical object with internal parallel grooves and directional arrows indicating flow or movement (no text or symbols)

1. Stanset spor i frontpanel

natural_image Technical diagram of a rectangular air duct system with internal channels and a magnified inset showing a tool interacting with a pipe (no text or labels)
text_image TEMPORARY-knappen

Innstillinger for Auto Restart

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Product information

Brand : CARRIER

Model : 42HQV035

Category : Air Conditioning