TS 55 REBQPlusFS - Scie FESTOOL - Free user manual and instructions

USER MANUAL TS 55 REBQPlusFS FESTOOL

en Original Instructions - Plunge-cut saw 16

EC-Declaration of Conformity. We declare

under our sole responsibility that this product is in

conformity with all relevant provisions of the fol-

lowing directives including their amendments and

complies with the following standards:

Head of Product Development

Head of Product Conformity

5 Parts of the machine19

8 Working with the machine 21

9 Service and maintenance22

Warning of general danger

Warning of electric shock

Read the operating manual and safety

Wear ear protection.

Pull out the mains plug

Disconnecting the mains power cable

Connecting the mains power cable

Do not dispose of it with domestic

Direction of rotation of saw and the

2.1 General safety instructions for power

WARNING! Read all safety warnings, in

structions, illustrations and specifica

tions provided with this power tool. Failure to

follow all instructions listed below may result in

electric shock, fire and/or serious injury.

Save all warnings and instructions for future

The term "power tool" in the warnings refers to

your mains-operated (corded) power tool or

battery-operated (cordless) power tool.

2.2 Machine-related safety instructions

Wear suitable personal protective equip

ment: ear protection, safety goggles, a dust

mask for work which generates dust, and

protective gloves when working with raw

materials and when changing tools.

– Hazardous/toxic dust may be produced

during work (e.g. wood dust or mineral

wool dust). Contact with or inhalation of

this dust may pose a risk for the operating

personnel or persons in the vicinity. Com

ply with the safety regulations that apply in

Wear a P2 respiratory mask to pro

– Only for AS/NZS: The tool shall always be

supplied via residual current device with a

rated residual current of 30 mA or less.

– DANGER: Keep hands away from

cutting area and the blade. Keep your sec

ond hand on auxiliary handle, or motor

housing. If both hands are holding the saw,

they cannot be cut by the blade.

– Do not reach underneath the workpiece.

The guard cannot protect you from the

blade below the workpiece.

– Adjust the cutting depth to the thickness of

the workpiece. Less than a full tooth of the

blade teeth should be visible below the

– Never hold the workpiece in your hands or

across your leg while cutting. Secure the

workpiece to a stable platform. It is impor

tant to support the work properly to mini

16mise body exposure, blade binding, or loss

– Hold the power tool by insulated gripping

surfaces, when performing an operation

where the cutting tool may contact hidden

wiring or its own cord. Contact with a "live"

wire will also make exposed metal parts of

the power tool "live" and could give the op

erator an electric shock.

– When ripping, always use a rip fence or

straight edge guide. This improves the ac

curacy of cut and reduces the chance of

– Always use blades with correct size and

shape (diamond versus round) of arbour

holes. Blades that do not match the mount

ing hardware of the saw will run off-centre,

causing loss of control.

– Never use damaged or incorrect blade

washers or bolt. The blade washers and

bolt were specially designed for your saw,

for optimum performance and safety of op

Kickback causes and related warnings

– kickback is a sudden reaction to a pinched,

jammed or misaligned saw blade, causing

an uncontrolled saw to lift up and out of the

workpiece toward the operator;

– when the blade is pinched or jammed tight

ly by the kerf closing down, the blade stalls

and the motor reaction drives the unit rap

idly back toward the operator;

– if the blade becomes twisted or misaligned

in the cut, the teeth at the back edge of the

blade can dig into the top surface of the

wood causing the blade to climb out of the

kerf and jump back toward the operator.

Kickback is the result of saw misuse and/or in

correct operating procedures or conditions and

can be avoided by taking proper precautions as

– Maintain a firm grip with both hands on

the saw and position your arms to resist

kickback forces. Position your body to ei

ther side of the blade, but not in line with

the blade. Kickback could cause the saw to

jump backwards, but kickback forces can

be controlled by the operator, if proper pre

– When blade is binding, or when interrupt

ing a cut for any reason, release the trig

ger and hold the saw motionless in the

material until the blade comes to a com

plete stop. Never attempt to remove the

saw from the work or pull the saw back

ward while the blade is in motion or kick

back may occur. Investigate and take cor

rective actions to eliminate the cause of

– When restarting a saw in the workpiece,

centre the saw blade in the kerf so that

the saw teeth are not engaged into the

material. If a saw blade binds, it may walk

up or kickback from the workpiece as the

– Support large panels to minimise the risk

of blade pinching and kickback. Large pan

els tend to sag under their own weight.

Supports must be placed under the panel

on both sides, near the line of cut and near

the edge of the panel.

– Do not use dull or damaged blades. Un

sharpened or improperly set blades pro

duce narrow kerf causing excessive fric

tion, blade binding and kickback.

– Blade depth and bevel adjusting locking

levers must be tight and secure before

making the cut. If blade adjustment shifts

while cutting, it may cause binding and

– Use extra caution when sawing into exist

ing walls or other blind areas. The pro

truding blade may cut objects that can

Lower guard function

– Check the lower guard for proper closing

before each use. Do not operate the saw if

the lower guard does not move freely and

close instantly. Never clamp or tie the

lower guard into the open position. If the

saw is accidentally dropped, the lower

guard may be bent. Raise the lower guard

with the retracting handle and make sure it

moves freely and does not touch the blade

or any other part, in all angles and depths

– Check the operation of the lower guard

spring. If the guard and the spring are not

operating properly, they must be serviced

before use. Lower guard may operate slug

gishly due to damaged parts, gummy de

posits, or a build-up of debris.

– The lower guard may be retracted man

ually only for special cuts such as "plunge

cuts" and "compound cuts". Raise the low

er guard by the retracting handle and as

soon as the blade enters the material, the

lower guard must be released. For all oth

17er sawing, the lower guard should operate

– Always observe that the lower guard is

covering the blade before placing the saw

down on bench or floor. An unprotected,

coasting blade will cause the saw to walk

backwards, cutting whatever is in its path.

Be aware of the time it takes for the blade

to stop after switch is released.

Function of the guide wedge [5-4]

a. Use the correct saw blade for the guide

wedge. To ensure that the guide wedge

functions properly, make sure the blade

core of the saw blade is thinner than the

guide wedge and that the tooth width is

greater than the thickness of the guide

b. Do not operate the saw if the guide wedge

is bent. Even the slightest problem can

cause the guard to close more slowly.

Aluminium processing

When sawing aluminium, the following

measures must be taken for safety reasons:

– Install an upstream residual-current circuit

breaker (RCD, PRCD).

– Connect the machine to a suitable dust ex

– Regularly remove dust deposits from the

– Use an aluminium saw blade.

– Close the viewing window/chip guard.

Wear protective goggles.

– When sawing panels, they must be lubrica

ted with petroleum, although thin-walled

profiles (up to 3 mm) can be sawed without

The levels determined in accordance with

EN 62841 are typically:

Sound pressure level L PA

Sound power level L WA

Uncertainty K = 3 dB CAUTION Noise generated when working

Risk of damage to hearing

► Use ear protection.

three directions) and uncertainty K measured in

accordance with EN 62841:

The specified emission levels (vibration, noise)

– are used to compare machines.

– They are also used for making preliminary

estimates regarding vibration and noise

load during operation.

– They represent the primary applications of

CAUTION The emission values may deviate from the

specified values. This is dependent on how

the tool is used and the type of workpiece

► The actual load during the entire operating

cycle must be evaluated.

► Depending on the actual load, suitable pro

tective measures must be defined in order

to protect the operator.

Only use saw blades with the following

– Saw blade according to EN 847-1

– Saw blade diameter 160 mm

– cutting width 2,2 mm

– location hole 20 mm

– standard blade thickness max. 1,8 mm

– suitable for speeds of up to 9500 min

Do not use abrasive discs.

This power tool may only be used by experts or

The user is liable for damage and acci

dents caused by improper and non-inten

Inclination -1° to 47° -1° to 47°

Cutting depth at 0° 0–55 mm 0–55 mm

Cutting depth at 45° 0–43 mm 0–43 mm

Saw blade measurement 160 x 2.2 x 20 mm 160 x 2.2 x 20 mm

Weight (without power cable) 4.5 kg 4.4 kg

5 Parts of the machine

Rotary knobs for adjusting the angle

Lever for changing the tool

Unlocking devices for undercuts -1°

Split scale for the cutting depth stop

(with/without a guide rail)

Cutting depth adjusting screw for re

conditioned saw blades

Viewing window/chip guard

The illustrations specified are located at the be

ginning and end of the operating instructions.

Accessories shown or described are not always

included in the scope of delivery.

WARNING Unauthorised voltage or frequency.

► The mains voltage and the frequency of the

power source must correspond to the

specifications on the machine's name

► In North America, only Festool machines

with the voltage specifications 120 V/60 Hz

CAUTION Heating of the Plug it connection if bayonet

fitting is not completely locked

► Before switching on the power tool, make

sure that the bayonet fitting at the mains

cable is closed fully and locked.

Always switch off the machine before

connecting and disconnecting the mains

Connecting and detaching the mains power ca

ble [1-11] see Fig. [2].

Slide the safety lock [1-6] upwards and

press the on/off switch [1-7] (press =

ON / release = OFF).

Actuating the safety lock unlocks the plunging

mechanism. The saw unit can then be moved

downwards. This causes the saw blade to

emerge from the guard.

WARNING Risk of injury, electric shock

► Always disconnect the mains plug from the

socket before performing any work on the

with full-wave electronics with the following

The electronically controlled smooth start-up

function ensures that the power tool starts up

The motor speed is electronically kept con

stant. This ensures a uniform cutting speed

even when under load.

You can continuously adjust the speed within

the speed range using the adjusting

wheel [1-10] (see Technical data). This enables

you to optimise the cutting speed to suit specific

surfaces (see Section

When exceeding a certain engine temperature

level, the machine power supply and speed are

capped. The power tool continues operating at

reduced power to allow the ventilator to cool

the motor rapidly. The power tool resumes to

full performance automatically once the motor

has cooled sufficiently.

Current limiting prevents excessive current

consumption under extreme overload, which

can lead to a decrease in the motor speed. The

motor immediately restarts after the load is re

The TS 55 REBQ comes with an electronic

brake. The saw blade is stopped electronically

within approximately two seconds of switching

7.2 Adjusting the cutting depth

The cutting depth can be set at 0–55 mm at the

cutting depth stop [3-1].

The saw unit can now be pushed downwards as

far as the cutting depth that is set.

Cutting depth without guide rail

+FS Cutting depth with FS guide rail

7.3 Setting the cutting angle

► Unscrew the rotary knobs [4-1].

► Swivel the saw unit to the desired cutting

► Tighten the rotary knobs [4-1].

Both positions (0° and 45°) are set at

the factory and can be readjusted by

the customer service team.

When making angled cuts, slide the view

ing window/splinter guard to the highest

To undercut -1° and 47°:

► Swivel the saw unit to the end position (0°/

45°) as described above.

► Pull out the release button [4-3] slightly.

► For -1° undercuts, also pull the release

The saw unit engages in the -1°/47° position.

► Tighten the rotary knobs [4-1].

7.4 Changing the saw blade

CAUTION Risk of injury from hot and sharp tool

► Do not use any blunt or faulty tools.

► Wear protective gloves.

► Swivel the machine to 0° before replacing

the saw blade and adjust the maximum cut

► Turn the lever [5-2]as far as the stop.

► Slide the safety lock [5-1] upwards and

push the saw unit downwards until it clicks

► Insert a new saw blade.

The direction of rotation of the saw

blade [5-8] and machine [5-6] must match.

► Insert the outer flange [5-9] so that the pin

engages in the recess on the inner flange.

► Pull the lever [5-2]back.

207.5 Fitting the viewing window/splinter

The viewing window (transparent) [6-1] pro

vides a view of the saw blade and optimises

With 0° cuts, the splinter guard (green) [6-2]

also improves the quality of the cutting edge of

the sawn-off workpiece on the upper side.

► Insert the splinter guard [6-2].

► Screw the rotary knob [6-3] through the

long hole in the splinter guard.

Make sure that the nut [6-4] is seated

securely in the splinter guard.

Only use the rotary knob supplied with

your plunge-cut saw. The rotary knob of

another saw may be too long and jam the saw

You must bed in the splinter guard before using

► Set the machine to maximum cutting depth.

► Set the machine speed to 6.

WARNING Health risk due to dust

► Always work with an extractor.

► Comply with national regulations.

A Festool mobile dust extractor with an extrac

tor hose diameter of 27 mm or 36 mm (36 mm

recommended due to the reduced risk of clog

ging) can be connected to the extractor connec

8 Working with the machine

When working on the machine, observe

all of the initial safety notes and the fol

– Only guide the power tool towards the

workpiece when it is switched on.

– Check the mounting fixture prior to use and

do not use the machine if it does not work

– Always secure the workpiece in such a way

that it cannot move during machining.

– When working, always hold the power tool

with both hands on the handles [1-4]. This

reduces the risk of injury and is a prerequi

site for precise work.

– Always push the saw forwards[9-2], and

never towards yourself.

– Adapt the infeed speed to prevent the cut

ters on the saw blade from overheating and

prevent plastic materials from melting dur

– Make sure that all rotary knobs [4-1] are

tightened before starting work.

– Do not work with the machine if the elec

tronics are defective, because this may lead

to excessive speeds. You can tell if the

electronics are defective if there is no

smooth start-up or if it is not possible to

When carrying out work that produces

dust, wear a breathing mask.

8.1 Sawing along the scribe mark

The gauge marker [7-2] displays the cutting

line for 0° and 45° cuts (without a guide rail).

8.2 Cutting sections

Position the machine with the front part of the

saw table on the workpiece, switch on the ma

chine, push it down to the set cutting depth and

push it forward in the cutting direction.

8.3 Sawing cut-outs (plunge cuts)

In order to avoid kickbacks, the following

instructions must always be followed

when plunge cutting:

– Always position the machine with the rear

edge of the saw table against a fixed stop.

– When working with the guide rail, position

the machine at the FS-RSP kickback stop

(accessory) [9-4], which is clamped to the

► Place the machine on the workpiece and

position it at a stop (kickback stop).

► Switch on the machine.

► Slowly push the machine down to the set

cutting depth and push it forward in the cut

The marks [7-1]indicate the absolute front and

rear cutting points of the saw blade (160 mm di

ameter) when using the saw at maximum cut

ting depth with the guide rail.

8.4 Gypsum and cement-bound fibreboards

Due to the high volume of dust, it is recommen

ded to use the cover ABSA-TS55 (accessories)

which can be mounted at the side at the protec

tive cover and a Festool mobile dust extractor.

218.5 Speed setting for each material

Material Speed range

Solid wood (hard, soft)

Chipboard and hardboard

Laminated wood, blockboard, veneered and laminated panels

Plastics, fibre-reinforced plastics (FRP), paper and mesh

Gypsum and cement-bonded fibreboard 1–3

Aluminium panels and profiles up to 15 mm 4–6

9 Service and maintenance

WARNING Risk of injury, electric shock

► Always pull the mains plug from the socket

before performing any servicing and main

► All maintenance and repair work which re

quires the motor housing to be opened

should always be carried out by an author

ised service workshop.

Customer service and repairs

must only be carried out by the

manufacturer or service work

shops. Find the nearest address

at: www.festool.co.uk/service

Always use original Festool

spare parts. Order no. at:

www.festool.co.uk/service

The tool is equipped with special self-discon

necting carbon brushes. If they wear out, the

power supply is disconnected automatically and

Follow the instructions below

► To ensure constant air circulation, always

keep the cooling air openings in the housing

clean and free of blockages.

► Use an extractor on all openings of the pow

er tool to remove wood chips and splinters.

► Damaged safety devices and components

must be repaired or replaced in a recog

nised specialist workshop, unless otherwise

indicated in the operating manual.

► The guard must close smoothly.

► When working with plaster- and cement-

bonded fibreboards, clean the tool particu

larly thoroughly. Clean the vents of the

power tool and on/off switch using dry, oil-

free compressed air. Otherwise, gypsum

dust deposits may build up inside the power

tool's housing and on the on/off switch and

harden when exposed to humidity. This may

impair the switching mechanism

9.1 Reconditioned saw blades

You can use the adjusting screw [8-1] to pre

cisely set the cutting depth for reconditioned

► Set the cutting depth stop [8-2] to 0 mm

► Unlock the saw unit and push it downwards

► Screw the adjusting screw [8-1] in until the

saw blade comes into contact with the

9.2 Saw table wobbles

The saw table must be on an even

surface when adjusting the cutting

If the saw table wobbles, the setting must be

implemented again (Section

The PO numbers of the accessories and tools

can be found in the Festool catalogue or on the

Internet at "www.festool.com".

In addition to the accessories described,

Festool also provides a comprehensive range of

system accessories that allow you to use your

machine more effectively and in diverse appli

• Parallel side fence, extension table PA-

• Side-mounted cover, false joint ABSA-TS

• Kickback stop FS-RSP English

10.1 Saw blades, other accessories

In order to saw different materials quickly and

cleanly, Festool offers saw blades for all appli

cations and these are specially designed for

your Festool portable circular saw.

The guide rail enables you to make clean, accu

rate cuts while simultaneously protecting the

surface of the workpiece from damage.

In conjunction with the extensive range of ac

cessories, exact angled cuts, mitre cuts and fit

ting work can be completed with the guide sys

tem. The option of attaching the guide rail se

curely using clamps [9-5] ensures safer work

► Adjust the guide play between the saw table

and the guide rail using the two adjustable

Bed in the splinter guard [9-3] before using

the guide rail for the first time:

► Set the machine speed to 6.

► Place the machine at the rear end of the

guide rail together with the complete guide

► Switch on the machine.

► Push down the machine slowly to the max.

preset cutting depth and cut along the full

length of the splinter guard without stop

The edge of the splinter guard now corresponds

exactly to the cutting edge.

Do not dispose of the device in the

household waste! Recycle devices, ac

cessories and packaging. Observe appli

cable national regulations.

EU only: In accordance with the European Di

rective on waste electrical and electronic

equipment and implementation in national law,

used power tools must be collected separately

and handed in for environmentally friendly re

12.1 Information on data protection

The power tool contains a chip which automati

cally stores machine and operating data. The

data saved cannot be traced back directly to an

The data can be read using special (contactless)

devices and shall only be used by Festool for

fault diagnosis, repair and warranty processing

and for quality improvement or enhancement of

the power tool. The data shall not be used in

any other way without the express consent of

ves/toxiques peuvent se former (par ex.

Sagaggregatet faller i –1°/47°-stilling.