2007 TAIWAN - Bike Suspension MARZOCCHI - Free user manual and instructions

USER MANUAL 2007 TAIWAN MARZOCCHI

Table 1 - Intended use chart

	TREKKING / CROSS COUNTRY	ALL MOUNTAIN / FREERIDE	4X / DIRT JUMPER	DOWNHILL / EXTREME FREERIDE
	WARNINGUSE ONLY FOR:·TREKKING / CROSS COUNTRYDO NOT USE FOR:·ALL MOUNTAIN / FREERIDEX.4X / DIRT JUMPER·DOWNHILL / EXTREME FREERIDEMusue or abuse of these forks can resultin fork failure, an accident, serious injuryor deathFOR PROPER USE INSTRUCTIONS SEEOWNERS MANUAL ORWWW.MARZOCCHI.COMPER CORRETO UTILIZZO FREERIRSI ALMANIQUE D'USO O AL SITOWWW.MARZOCCHI.COMPOUR UNE UTILITY CORRECTEVEILiez VOUS REFERER AU MANUELOU SUR LE SITEWWW.MARZOCCHI.COMFOR HINWEISE ZUM RICHITIGENINSATZ DER PRODUkte LESSEN SIEBITE DIE BEDIAUUNGSALETEIGATIONODER SCHAHEN SIE UNDER WWW.MARZOCCHI.COMSIGA LAS INSTRUCIONECORRECTAS EN EL MANUAL DEUSUARIO O ENWWW.MARZOCCHI.COM	WARNINGUSE ONLY FOR:·ALL MOUNTAIN / FREERIDEDONT USE FOR:·4X / DIRT JUMPER·DOWNHILL / EXTREME FREERIDMousue or abuse of these forks can resultin fork failure, an accident, serious injuryor deathFOR PROPER USE INSTRUCTIONS SEEOWNERS MANUAL ORWWW.MARZOCCHI.COMPER CORRETO UTILIZZO FREERIRSI ALMANIQUE D'USO O AL SITOWww.MARZOCCHI.COMPOUR UNE UTILITY CORRECTEVEILiez VOUS REFERER AU MANUELOU SUR LE SITEWWW.MARZOCCHI.COMFOR HINWEISE ZUM RICHITIGENINSATZ DER PRODUkte LESSEN SIEBITE DIE BEDIAUUNGSALETEIGATIONODER SCHAHEN SIE UNDER WWW.MARZOCCHI.COMSIGA LAS INSTRUCIONECORRECTAS ENEL MANUAL DEUSUARIO O ENWWW.MARZOCCHI.COM	WARNINGUSE ONLY FOR:·4X / DIRT JUMPER·DONT USE FOR:·ALL MOUNTAIN / FREERIDEDONT USE FOR:·DOWNHILL / EXTREME FREERIDMousue or abuse of these forks can resultin fork failure, an accident, serious injuryor deathFOR PROPER USE INSTRUCTIONS SEEOWNERS MANUAL ORWWW.MARZOCCHI.COMPER CORRETO UTILIZZO FREERIRSI ALMANIQUE D'USO O AL SITOWww.MARZOCCHI.COMPOUR UNE UTILITY CORRECTEVEILiez VOUS REFERER AU MANUALOU SUR LE SITEWWW.MARZOCCHI.COMFOR HINWEISE ZUM RICHITIGENINSATZ DER PRODUkte LESSEN SIEBITE DIE BEDIAUUNGSALETEIGATIONODER SCHAHEN SIE UNDER WWW.MARZOCCHI.COMSIGA LAS INSTRUCIONECORRECTAS ENEL MANUAL DEUSUARIO O ENWWW.MARZOCCHI.COM
TXC	●
CORSA	●
XC RETRO	●
MX	●
MZ	●
ALL MOUNTAIN		●
Z1		●
4X			●
DIRT JUMPER			●
66				●
888				●
SUPER T				●

GENERALWARNING 3

IT Uso del manuale 4
EN Use of the manual 8
FR Emploi du present manuel 12
DE Benutzung des Handbuchs 16
ES Uso del manual 20
DA Anvendelse af donne vejledning 24
EL PHESH TOY EΓXEIPIIDIOY 28
NL GEBRUIK VAN DE HANDLEIDING 33
PT Uso destemanual 37
Fl Ohjekirjan kayttö 41
SV ANVÄNDNING AV BRUKSANVISNINGEN 45

I. USO DEL PRESENTE MANUALE

I. USE OF THIS MANUAL

I.1 General warnings

WARNING!

Failure to follow the warnings and instructions could result in failure of the product, an accident, personal injury or death.

• Carefully read, understand and follow the instructions given in this manual. It is an essential part of the product. Keep it in a safe place for future reference¹.
• Please be advised that suspension system installation, service and repair tasks require specialized knowledge, tools and experience. General mechanical aptitude may not be sufficient to properly install, service or repair your suspension system. If you have any doubt whatsoever regarding your ability to properly service or repair your suspension system, please have your suspension system installed and/or serviced by an authorized Marzocchi Service Center. Improper installation, service or repair can result in an accident, resulting in personal injury or death.
• Failure to follow warnings and instructions provided in this manual could result in failure of the product, resulting in an accident, personal injury or death.
• Please note that throughout this manual, reference is made that "an accident" could occur. Any accident could result in loss of bicycle control, damage to your bicycle or its components, and more importantly, cause you or a bystander to sustain severe personal injury or death.
• This manual does not explain how to assemble or disassemble the fork from the bicycle, the wheel, the steering set, or any other component directly or indirectly associated with the fork that is not actual a part of the fork.

WARNING!

Descriptions preceded by this symbol contain information, instructions, or procedures, which, if not followed, can result in damage or malfunction of the fork, damage to the environment, an accident, personal injury or death.

REMEMBER

Descriptions preceded by this symbol contain information, or procedures recommended by MARZOCCHI for optimum use of the fork.

• If you have any questions regarding the care, maintenance or use of your suspension system, please contact your nearest Marzocchi service center directly. A list of service centers can be found at the end of this manual or on the Internet at www.marzocchi.com.
• The user of this Marzocchi product expressly recognizes and agrees that there are risks inherent in motorcycle riding, including but not limited to the risk that a component of your suspension system can fail, resulting in an accident, personal injury or death. By his/her purchase and use of this Marzocchi product, the user expressly, voluntarily and knowingly accepts and assumes these risks, including but not limited to the risk of passive or active negligence of Marzocchi or hidden, latent or obvious defects in the product, and agrees to hold Marzocchi, its distributors and retailers harmless to the fullest extent permitted by law against any resulting damages.

I.II General safety recommendations

Marzocchi Suspension Systems are designed for different riding styles. Some are designed to only absorb the shocks of an uneven road surface in order to give the rider more control over his bicycle. Others are designed for other purposes. You must select and use the correct suspension system for your style of riding. Read and follow the "Intended Use Instructions" in this manual. Failure to select and properly use the correct fork could result in an accident, personal injury or death.

Please note that there are inherent risks associated with downhill, freeride, cross-country, marathon, trekking, dirt jumping, and urban style riding. Severe injury or death could result from these riding styles. Learn how to ride, never ride beyond your capabilities, be sure to use the proper safety equipment, and be sure that all your riding equipment is in excellent condition.

The lifespan of Marzocchi products depends on many factors, such as riding style and riding conditions. Impacts, falls, improper use, or harsh use in general, may compromise the structural integrity of the suspension system and significantly reduce its lifespan. The suspension

system is also subject to wear over time. Please have your bicycle regularly inspected by a qualified mechanic for any oil leaks, cracks, chips, deformation, or other signs of fatigue (use of penetrating fluid or other visual enhancers to locate cracks is recommended). If the inspection reveals any deformation, cracks, impact marks, stress marks or bent parts, no matter how slight, immediately replace the component; components that have experienced excessive wear also need immediate replacement. The frequency of inspection depends on many factors; check with your Authorized Marzocchi Representative to select a schedule that is best for you. If you weigh 82kg / 180 lbs or more, you must be especially vigilant and have your bicycle inspected more frequently (than someone weighing less than 82 kg/180 lbs.) for any evidence of cracks, leaks, deformation, or other signs of fatigue or stress. Check with your mechanic to discuss whether your forks are suitable for your use, and to determine the frequency of inspections.

Be sure that the periodic maintenance schedule is strictly followed.

Please be advised that if the maintenance and repair procedures provided in this manual are not properly performed, or the other instructions in this manual are not followed, an accident could occur.

The symbol calls attention to the tasks which must be performed with extreme care to avoid an accident.

Never make any modifications whatsoever to any component of the suspension system.

The components of Marzocchi's suspension system are designed as a single integrated system. To avoid compromises in terms of safety, performance, durability and function, and to prevent voiding of the warranty, do not substitute Marzocchi components with components manufactured by other companies.

Parts that have been bent or otherwise damaged in an accident, or as a result of any other impact, must not be re-straightened. They must be replaced immediately with original Marzocchi parts.

When using a bicycle carrier (automobile roof rack or rear-hitch mount), be sure to fully loosen the quick release fastener on the carrier when mounting or removing your bicycle. Additionally, be sure to always keep your bicycle in a vertical position when mounting or removing your bicycle to and from the bicycle carrier. Failure to fully loosen the quick release fastener, or any bending action while mounting or removing your bicycle to and from the carrier, could result in scratching, bending, or otherwise damaging your suspension system.

Damage to your forks can occur if your bicycle strikes, at any speed, any overhead object, such as a parking garage, bridge, tree limb or other abutment, while attached to a bicycle carrier. In the event of such occurrence, have your forks inspected by an authorized Marzocchi Service Center before you ride.

Never spray your bicycle with water under pressure. Pressurized water, even from the nozzle of a small garden hose, can pass under seals and enter your Marzocchi forks, thereby affecting its operation. Wash your bicycle and Marzocchi forks by wiping them down with water and neutral soap.

Always wear a properly fitted and fastened bicycle helmet, that has been approved by ANSI, SNELL or CE, and any other safety equipment necessary for your riding style.

When riding in wet conditions, remember that the stopping power of your brakes is greatly reduced and that the adherence of the tires on the ground is considerably reduced. This makes it harder to control and stop your bicycle. Extra care is required when riding your bicycle in wet conditions to avoid an accident.

Avoid biking at night because it is more difficult for you to be seen by traffic, and it is more difficult for you to see obstructions on the ground. If you do ride at night, you should equip your bicycle with and use a headlight and a taillight. Wear clothes that are snug-fitting and that make you visible to traffic, such as neon, fluorescent, or other bright colors.

I.III Before every ride

WARNING!

Do not ride your bicycle if it does not pass this pre-ride test. correct any condition before you ride.

• Check your forks for any leaks or other evidence of oil, which is indicative of a problem with your forks. Be sure to turn your bicycle upside down to check areas such as the underside of the crown for evidence of an oil leak.
• Be sure that all components of you forks, and the remainder of your bicycle, including, but not limited to, your brakes, pedals, handgrips, handlebars, frame, and seating system, are in optimum condition and suitable for use.
• Be sure that none of the components of your suspension system, or the remainder of your bicycle, are bent, deformed, cracked, chipped, out of aliment, or otherwise damaged.
• Check to be sure that all quick release fasteners, nuts and bolts are properly adjusted. Bounce the bicycle on the ground while listening and looking for anything that may be lose.
• Be sure that your wheels are perfectly centered. Spin the wheels to be sure that they do not wobble up and down or from side to side, and that they do not make contact with the fork legs or brake pads while rotating.
• Be sure that all cables and other components of your braking system are in their proper position, properly adjusted and that your braking system is functioning properly.
• Be sure that your tires are inflated to the correct pressure and that there is no damage whatsoever in the tread or sidewall of the tire.
• Check all reflectors to make sure that they are clean, straight, and securely mounted.
• Be sure to read and follow all the instructions and warnings that originally accompanied your bicycle.
• Learn and follow the local bicycle laws and regulations, and obey all traffic signals, signs and laws while you ride.

II. INTENDED USE INSTRUCTIONS

II.1 Select the correct riding style

Marzocchi suspension forks are among the most durable and technologically advanced forks on the market today. However, no fork can withstand misuse, abuse or improper use that, over a short period of time, can cause your forks to fail when you least expect it.

It is critical that you select and use the fork that is appropriate for your riding style, and that you use the fork properly.

WARNING!

Failure to properly match the forks to your frame could cause the forks to fail, resulting in a loss of control of the bicycle, and possible serious injury or death to the rider. In addition, improperly matching your forks to your frame will void the forks' warranty.

II.I.1 Identify your riding style

Trekking/Cross-Country: Riding along hilly trails where some bumps and smaller obstacles, such as rocks, roots, or depressions, may be encountered. Trekking/Cross-Country riding does not include jumps or "drops" (riding off rocks, fallen trees or ledges) from any height. These forks must be used with tires specifically designed for trekking/cross country riding, and disk, rim or linear pull brakes. You should only attach generators and racks, if any, to the designated mounting points provided on the forks.

All Mountain/Freeride: This riding style is for skilled riders, and involves steep, aggressive slopes, large obstacles, and moderate jumps. Freeride forks should be used only with disk brakes, and those frames, wheels and other components specifically designed for this riding style. The disk brakes must be attached to the designated mounting points provided on the fork. Never make any modification to your fork when attaching any equipment.

4X/Dirt Jumper: This "BMX" or "motocross" style of riding is only for the most skilled riders, and involves jumping from one mound of dirt to another. It also includes riding over and around "urban obstacles" such as man-made, or other concrete, structures, or racing on a track consisting of jumps made from mounds of dirt which the rider must negotiate by jumping or turning at speed. These forks should only be used with disk brakes, and those frames, wheels and other components specifically designed for this riding style. The disk brakes must be attached to the designated mounting points provided on the fork. Never make any modification to

your fork when attaching any equipment.

Extreme Freeride/Downhill: This discipline is only for professional or highly skilled riders. It includes relatively high jumps or "drops' and negotiating larger obstacles such as boulders, fallen trees, or holes. These forks should be used only with disk brakes, and those frames, wheels and other components specifically designed for this riding style. The disk brakes must be attached to the designated mounting points provided on the fork. Never make any modification to your fork when attaching other equipment.

WARNING!

Ride ONLY in areas specifically designated for your riding style.

II.II Choice of the fork most indicated for personal style on the basis of the "Intended use chart"

Referring to the table called «intended use chart» (Table 1, page 2), select the fork that is appropriate for your riding style. Please see your Marzocchi retailer, or contact Marzocchi directly, if you require assistance in selecting the correct fork.

II.I.III Ride Properly - Do Not Misuse or Abuse of Your Forks

Never abuse or misuse your forks. Learn how to ride, and always ride within your abilities. An out-of-control ride puts the equivalent of years of hard use on your forks after only a few rides. Learn how to properly flow around obstacles on the trail. Hitting obstacles such as rocks, trees or holes straight-on puts forces on your fork it was not designed to absorb. Landing improperly after a jump or drop also puts forces on your fork it was not designed to absorb. You should only perform jumps or drops when a transition, or down ramp, is available to help your bicycle absorb the impact forces generated during the landing by having both wheels smoothly make contact with the transition, or down ramp, at the same time. Any other type of landing is dangerous, as it could result in a component part failure and an accident. The steepness and length of the transition, or down ramp depends on the height from which you jump or drop. Every situation is different for every rider, so consult with an experienced rider before attempting any jump or drop.

WARNING!

Failure to properly flow around obstacles on the trail, or failure to properly land after a jump or drop, could cause your forks to fail, resulting in a loss of bicycle control, serious injury, or death to the rider.

WARNING!

Your forks require regular maintenance and repair. The harder you ride, the more often you must inspect and perform maintenance on your forks. If your forks are leaking, bent, deformed, cracked, or chipped, no matter how slight, immediately have a Certified Marzocchi Repair Center inspect the forks before you ride again.

REMEMBER

Even forks made out of solid metal will fail if they are misused, abused, or improperly used! Extreme use can eventually wear out and break even the strongest components.

I. EMPLOYDU PRESENT MANUEL

I.I Avertissements generaux

ATTENTION!

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7.5 Contrat indivisible

CHUNG MING SOUTH ROAD

TAICHUNG, TAIWAN, R.O.C.

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