PDSE 5000 A1 - Generator PARKSIDE - Free user manual and instructions

USER MANUAL PDSE 5000 A1 PARKSIDE

DIESEL POWER GENERATOR 5000 W - PDSE 5000 A1 DIESEL STROMERZEUGER 5000 W - PDSE 5000 A1 GROUPE ELECTROGENE DIESEL 5000 W - PDSE 5000 A1

C6ENI CYMT

DIESEL POWER GENERATOR 5000 W

Operating and Safety Instructions

Translation of Original Operating Manual

FR BE

GROUPE ÉLECTROGENE DIESEL 5000 W

Before reading, unfold the page containing the illustrations and familiarise yourself with all functions of the device.

DEAI CH

GB/IE/NI/CY/MT Operating and Safety Instructions Page 01

Table of contents: Page:

1. Explanation of the symbols on the device 2
2. Introduction 4
3. Device description (Fig. 1-14)
4. Scope of delivery 4
5. Proper use 4
6. Safety instructions.. 5
7. Technical data 7
8. Unpacking 7
9. Before commissioning 8
10. Operation 8
11. Cleaning and maintenance 10
12. Storage 11
13. Transport 11
14. Transporting & lifting the product 12
15. Ordering spare parts 12
16. Disposal and recycling 12
17. Troubleshooting 14
18. Maintenance plan 14
19. Warranty certificate 15
20. Exploded view 63
21. Declaration of conformity 72

1. Explanation of the symbols on the device

!	Attention! Failure to observe the safety signs and warning information affixed to the machine and failure to observe the safety and operating instructions can result in serious injury or even death.
	Before commissioning, read and observe the operating manual and safety instructions!
	Wear hearing protection!
	Wear work gloves!
	Do not expose the device to rain.
	Naked flames or smoking near the device is strictly prohibited!
	Warning - Hot parts!
	Warning against electrical voltage.
	Make sure that other persons maintain a sufficient safety distance. Keep uninvolved persons away from the device. Attention: hot surface! Danger of burning.
	Switch the engine off before carrying out any cleaning or maintenance work. Take out the ignition key.
	Danger of poisoning! Only use the device outdoors and never in closed or poorly ventilated rooms.
Sparks are produced when the engine is started. These can ignite nearby flammable gases.
Read the whole text of the operating manual through carefully before start up!
Important. Always switch off the engine before refuelling. Do not refill during operation.
Guaranteed sound power level of the device
Be very careful when dealing with fuels and lubricants!
Checking the oil level
Mechanical ON/OFF switch
Lifting point
The product complies with the applicable European directives.

2. Introduction

Manufacturer:

Scheppach GmbH

GünzburgrsteraBe 69

D-89335 lichenhausen

Dear Customer,

we wish you much pleasure and success in working with your new device.

Note:

In accordance with the applicable product liability laws, the manufacturer of this device assumes no liability for damage to the device or caused by the device arising from:

• Improper handling,
• Failure to comply with the operating instructions,
• Repairs carried out by third parties, unauthorised specialists,
• Installing and replacing non-original spare parts,
• Application other than specified.

Note:

Read the whole text of the operating manual before assembly and commissioning.

This operating manual should help you to familiarise yourself with your device and to use it for its intended purpose.

The operating manual includes important instructions for safe, proper and economic operation of the device, for avoiding danger, for minimising repair costs and downtimes, and for increasing the reliability and extending the service life of the device.

In addition to the safety instructions in this operating manual, you must also observe the regulations applicable to the operation of the device in your country.

Keep the operating manual at the device, in a plastic sleeve, protected from dirt and moisture. They must be read and carefully observed by all operating personnel before starting the work. The device may only be used by personnel who have been trained to use it and who have been instructed with respect to the associated hazards.

In addition to the safety instructions in this operating manual and the separate regulations of your country, the generally recognised technical rules relating to the operation of such machines must also be observed.

We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

3. Device description (Fig. 1 - 14)

1. Sight glass
2. Fuel filler cap
3. Lifting eye
4. Front transport handle
5. Maintenance door
6. Locking mechanism
   7.Wheels
7. Rear transport handle
8. Locking brake
9. Air filter cover
10. Ignition lock
11. Oil warning indicator
12. Choke
13. Voltage indicator
14. Voltage selector switch 400V / 230V
15. Circuit breaker 400 V
16. 400V -socket
17. Earthing screw
18. Negative terminal
19. Positive terminal
20. Reset button
21. 230V -socket (2x)
    23.Circuit breaker 230V
22. Oil dipstick
23. Oil drain screw
24. Oil filter
25. Air filter
26. Coarse filter
27. Air filter outlet
28. Diesel filter
29. Mechanical ON/OFF switch
30. Fuel filter insert

4. Scope of delivery

Diesel power generator
- Ignition key (2x) (A)
- Screwdriver (B)
- Open-ended spanner, 14mm + 17mm (C)
- Open-ended spanner, 10mm + 12mm (D)
- Battery (E)
- 2x locking nuts (F)
- 2x M6 x 16 screws (G)
- Operating manual

5. Proper use

The diesel power generator is suitable for devices that are intended to operate on a 230V / 400V AC or 12V DC voltage source.

For household appliances and electronic devices, please check the suitability per the respective manufacturer's instructions.

Attention! The diesel power generator must not be connected to the mains supply as a domestic emergency power supply. It can cause damage to the power generator or other electrical devices.

AVR (Automatic Voltage Regulation):

The automatic voltage regulation system ensures that the voltage fluctuations of the diesel power generator are within the range guaranteed by the power supply companies and thus do not pose a danger to electronic equipment.

However, one should always check before use whether the consumption is suitable for operation with a power generator. In the case of extremely sensitive electronics, make enquiries with the manufacturer (such as televisions, mobile phones, tablets, laptops, etc.) beforehand, as a power generator produces a non-constant sine wave voltage due to the combustion engine.

The machine may only be used in the intended manner. Any use beyond this is improper. The user/operator, not the manufacturer, is responsible for damages or injuries of any type resulting from this.

An element of the intended use is also the observance of the safety instructions, as well as the assembly instructions and operating information in the operating manual.

Persons who operate and maintain the machine must be familiar with it and must be informed about potential dangers. In addition, the applicable accident prevention regulations must be strictly observed.

Other general occupational health and safety-related rules and regulations must be observed.

The liability of the manufacturer and resulting damages are excluded in the event of modifications of the machine.

Please note that our equipment was not designed with the intention of use for commercial or industrial purposes. We assume no guarantee if the device is used in commercial or industrial applications, or for equivalent work.

6. Safety instructions

We have marked points in the operating manual that impact your safety with this symbol:

Furthermore, the operating manual contains other important text sections that are marked with the word "ATTENTION!".

Attention!

When using equipment, several safety warnings must be observed to prevent injuries and damage. For this reason, please carefully read this operating manual / safety instructions. If you hand the device over to another person, please hand over this operating manual / safety instructions as well. We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

DANGER

A failure to observe these instructions poses an extreme danger of death or the risk of life-threatening injuries.

WARNING

A failure to observe these instructions poses a danger of death or the risk of serious injuries.

CAUTION

A failure to observe these instructions poses a minor to moderate danger of injury.

NOTE!

A failure to observe these instructions poses a risk of damage to the engine or other property.

1) It is prohibited to make any modifications to the diesel power generator.
2) The manufacturer's preset speed must not be changed. Diesel power generator or connected devices may be damaged.
3) Danger of poisoning! Exhaust gases, fuel and lubricants are poisonous, exhaust gases may not be inhaled.
4) Fire risk! Fuel and fuel vapours are highly flammable or explosive.
5) Engine exhaust gases are toxic. The diesel power generator must not be operated in unventilated rooms. If the diesel power generator is to be operated in well-ventilated rooms, the exhaust gases must be discharged directly outside via an exhaust gas hose. Additional requirements for protection against fire and explosion must also be observed. Toxic exhaust gases can also escape when operating an exhaust hose. Because of the risk of fire, the exhaust hose must never be directed at flammable materials.
6) Never operate the diesel power generator in rooms with highly flammable substances.
7) Hot surfaces! Danger of burns, do not touch exhaust system and drive unit.
8) Do not touch any mechanically moving or hot parts. Do not remove any protective covers.
9) Protective equipment! Use suitable hearing protection when you are near the device.
10) Only original parts may be used for maintenance and accessories.
11] Repair and adjustment work may only be carried out by authorised specialist personnel.
12) Protect yourself from electrical hazards.
13) Never touch the diesel power generator with wet hands.
14) Only use approved and appropriately identified extension cables for use outdoors (H07RN).
15) If extension leads or mobile distribution networks are used, the resistance value must not exceed 1.5 .As a guideline value, the total length of lines for a cross-section of 1.5mm^2 should not exceed 60~m and for a crosssection of 2.5mm^2 100m should not be exceeded.
16) Never operate the diesel power generator during rain or snowfall.
17] Always switch off the engine during transport and refuelling.
18) Fuel is combustible and highly flammable. Do fuel the unit during operation. Do not fuel the unit when someone is smoking or near open flames. Do not spill any fuel.
19) Do not refuel or empty the tank near open light, fire or flying sparks. Smoking prohibited!
20) Provide a secure, level place for the diesel power generator. Turning and tilting or changing location during operation are forbidden.
21) Place the diesel power generator at least 1 m away from walls or connected devices.
22) Children must be protected by ensuring that they stay a safe distance away from the diesel power generator.
23) Some parts of the reciprocating internal combustion engine are hot and may cause burns. The warnings on the diesel power generator must be observed.

24) Values specified in the technical data under sound power level (LwA) and sound pressure level (LpA) represent emission levels and are not necessarily safe working levels. Since there is a correlation between emission and exposure levels, it cannot be reliably used to determine any additional precautionary measures that may be required. Factors influencing the current exposure level of the worker include the characteristics of the workspace, other noise sources, airborne noise, etc., such as the number of machines and other adjacent processes and the length of time an operator is exposed to the noise. The permitted exposure level may also vary from country to country. Nevertheless, this information will enable the operator of the machine to make a better assessment of the risks and hazards. If necessary, acoustical measurements should be taken after installation to determine the sound pressure level.
25) Warning! Comply with the electrical safety regulations applicable to the place where the diesel power generators are used.
26) Warning! Consider the requirements and precautionary measures in case of re-supply of a system by diesel power generators depending on the protective measures of this system and the applicable directives.
27) Diesel power generators should only be used up to their rated power under the rated ambient conditions. If the diesel power generator is used in conditions that do not comply with the reference conditions according to ISO 8528-8:2016, 7.1, and if the cooling of the engine or generator is impaired, e.g. as a result of operation in restricted areas, a reduction in power is required.
28) Due to high mechanical loads, only durable rubber hose lines (per IEC 60245-4) or equivalent equipment should be used.
29) Observe the electrical safety regulations applicable to the place where the diesel power generator is used.
30) Consider the requirements and precautionary measures in case of re-supply of a system by diesel power generators depending on the protective measures of this system and the applicable directives.

Electrical safety

1. Prior to use, the generator and its electrical equipment (including lines and plug connectors) should be checked to ensure that there are no defects.
2. The power generating unit must not be connected to another power source such as the power supply of energy supply companies. In special cases where a reserve connection to existing electrical systems is provided, this must only be carried out by a qualified electrician who will take into account the differences between the operated equipment using the public mains and operation of the power generating unit. According to this part of ISO 8528, the differences in the operating manual must be specified.
3. Protection against electric shocks depends on the circuit breakers which are matched precisely to the power generating unit. If a circuit breaker must be replaced, this should be done using a circuit breaker with the same rating and performance characteristics.

ATTENTION: Only use diesel as fuel.

Handling fuel

Danger to life! Fuel is toxic and highly flammable.

• Only store fuel in containers (canisters) designed and tested for this purpose. The tank caps must always be properly screwed on and tightened. Defective caps must be replaced for safety reasons.
• Keep fuel away from sparks, open flames, permanent flames, heat sources and other sources of ignition. Do not smoke!
• Refuel outdoors only and do not smoke while refuelling.
• Before refuelling, switch off the combustion engine and let it cool down.
• Fuel must be filled before starting the combustion engine. While the combustion engine runs or if the machine is hot, the fuel cap must not be opened and fuel must not be filled.
• Open the fuel cap carefully and slowly. Wait for the pressure to equalise and only then remove the fuel filler cap completely.
• Use a suitable funnel or filler pipe for refuelling so that no fuel can spill onto the combustion engine and housing or lawn.

Do not overfill the fuel tank!

• To leave room for the fuel to expand, never fill the fuel tank beyond the lower edge of the filling nozzle. Observe additional information in the combustion engine user manual.
• If fuel has overflowed, do not start the combustion engine until the area contaminated with fuel has been cleaned. Avoid starting the engine until the fuel vapours have evaporated (wipe dry).
• Always wipe up spilled fuel immediately.
• If fuel has got on clothing, it must be changed.
• The tank cover must be properly screwed on and tightened after each refuelling operation. The device must not be put into operation without the original tank cover screwed on.
• For safety reasons, check fuel line, fuel tank, fuel cap and connections regularly for damage, ageing (brittleness), tight fit and leaks and replace if necessary.
• Only empty the tank outdoors.
• Never use beverage bottles or similar to dispose of or store operating materials, such as fuel. People, especially children, could be tempted to drink from it.
• Never store the device with fuel in the tank inside a building. Any fuel vapours produced can come into contact with naked flames or sparks and ignite.
• Do not place the device and fuel tank near heaters, radiant heaters, welding machines or other sources of heat.

Risk of explosion!

If a defect is detected on the tank, the tank cover or on fuel-carrying parts (fuel lines) during operation, the combustion engine must be switched off immediately. Then consult a specialist dealer.

Battery safety

• To avoid spark formation due to a short circuit, always disconnect the negative cable (-) from the battery first and reconnect it last.
• Never smoke during work on the battery. Always keep sparks, naked flames and other heat sources away from the battery.
• Special care must be taken when using jumper cables. Follow relevant instructions to avoid damage to the device (in particular, do not operate the starter for more than 10 seconds).
• Never open the battery and do not drop it.
  Always charge the battery in a closed room with good ventilation, dry and protected against the weather.
• Do not short-circuit battery connections.
• Deformed or defective (leaking) batteries must not be used and must be replaced and disposed of in an environmentally friendly manner. Observe the country-specific regulations.
• If the batteries are defective, liquid may leak out. Avoid contact! In case of accidental contact, rinse with water. If the liquid gets into your eyes, seek additional medical attention. Leaking battery fluid can cause skin irritation, burns and chemical burns.
• Regularly visually inspect the connection cables on the battery for damage. Have damaged cables replaced by a specialist.
• Never bypass the fuses. Never use a fuse with a rating other than the prescribed rating (amperes).

Residual risks

The device is state-of-the-art and has been built in accordance with the recognised technical safety rules. However, individual residual risks can arise during operation.

• Health hazard due to electrical power, with the use of improper electrical connection cables.
• Furthermore, despite all precautions having been met, some non-obvious residual risks may still remain.
• Residual risks can be minimised if the "Safety Instructions" and the "Intended Use" together with the operating manual as a whole are observed.
• Avoid accidental start-ups of the diesel power generator.
• Use the device in the way that is recommended in this operating manual. This is how to ensure that your diesel power generator provides optimum performance.

7. Technical data

Diesel power generator
Protection class IP23M
Continuous output P_n (COP) (230 V) (S1) 3.0 kW
Continuous output P_n (COP) (400 V 3-) (S1) 4.2 kW
Max. power P_ (230 V) (S2 5min) 3.3 kW
Max. power P_ (400 V 3-) (S2 5min) 5.0 kW
Rated voltage Un 230V/400V3\~ Rated current I_1(12 V DC) 8.3 A
Rated current I. (230 V) 13 A
Rated current I. (400 V 3-) 7.6 A
Frequency F . 50 Hz
Performance class.. .G1
Active power factor ....Single phase / Three phase: 1/0.8
Quality class .F

Drive motor design. 4-stroke, 1 cylinder, air-cooled
Displacement 418 cc
Max. power (engine) 5.7 kW/7.7 hp
Fuel. .Diesel
Tank capacity. 14,81
Engine oil type 10W30
Oil volume (approx.) 1650 ml
Weight 148 kg
Temperature T 40°C
Max. installation altitude (above sea level) 1000 m
Battery type.... Lead acid
Battery capacity 30 Ah

Subject to technical changes!

Operating mode S1 (continuous operation)

The machine can be operated continuously with the specified power.

Operating mode S2 (short-term operation)

The machine may only be operated at the specified power for a brief time (5 min.).

Information about the noise level measured in accordance with applicable standards (EN ISO 3744:1995, ISO 8528-10:1998):

AC 230 V / 3.0 kW

Sound pressure L. 743 dB
Sound power level L_wA 94.3 dB
Measurement uncertainty K. 1.98 dB

AC 400 V / 4.2 kW

Sound pressure L.75.1 dB

Sound power level Lw 95.1 dB

Measurement uncertainty K. 2.1 dB

Wear hearing protection. Excessive noise can result in a loss of hearing.

8. Unpacking

• Open the packaging and carefully remove the device.
• Remove the packaging material, as well as the packaging and transport safety devices (if present).
• Check whether the scope of delivery is complete.
• Check the device and accessory parts for transport damage. In the event of complaints the carrier must be informed immediately. Later claims will not be recognised.
  If possible, keep the packaging until the expiry of the warranty period.
• Familiarise yourself with the product by means of the operating manual before using for the first time.
• With accessories as well as wearing parts and replacement parts use only original parts. Spare parts can be obtained from your specialist dealer.
• When ordering please provide our article number as well as type and year of manufacture for the product.

DANGER!

The device and the packaging are not children's toys!

Do not let children play with plastic bags, films or small parts! There is a danger of choking or suffocating!

9. Before commissioning

Electrical safety

Prior to use, the diesel power generator and its electrical equipment (including lines and plug connectors) should be checked to ensure that there are no defects.

Never connect the diesel power generator to the mains (socket). The power lines to the consumer must be kept as short as possible.

Earthing (Fig. 3)

Attention! Electric shock!

• Do not use bare wires for earthing.

• The diesel power generator must be safely earthed.

Earthing the housing is necessary to discharge static charging. To do this, connect a cable on one side to the earthing screw (18) of the diesel power generator and on the other side to an external earth (e.g. earth rod).

ATTENTION!

Check before operation

• Check all sides of the engine for oil or fuel leaks.
• Check the engine oil level - Fill with max. 1650 ml oil.
• Check the fuel level - Fill with max. 14,8 litres of diesel.
• Check the condition of the air filter.
• Check the condition of the fuel lines.
• Look for signs of damage.
• Check that all protective covers are in place and all screws are tightened.
• Ensure that the device is sufficiently ventilated.
• Disconnect any connected electrical devices from the diesel power generator.

9.1 Connecting the battery (E) (Fig. 1, 6, 7)

1. Use the locking mechanism (6) to open the maintenance door (5).
2. Remove the battery holder by removing the two wing nuts.
3. Remove the battery (E) and take the protective caps off the terminals.
4. Then connect the red cable to the positive terminal (+) and the black cable to the negative terminal (-). To do this, use the M6x16 bolts (G) and locking nuts (F) and the 10mm open-ended spanner (D) provided.
5. Place the protective caps back onto both terminals.
6. Push the battery back into the diesel power generator.
7. Re-attach the battery holder and screw on the two wing nuts.
8. Close the maintenance door (5).

9.2 Top up oil (Fig. 1, 8)

Attention!

The diesel power generator is delivered without engine oil. Therefore, ensure that you add oil before starting it up. Use 10W30 oil here.

Check the oil level regularly before commissioning. An oil level that is too low can damage the engine.

1. Place the device on a level, even surface.
2. Use the locking mechanism (6) to open the maintenance door (5).
3. Provide a collection container (not included in the scope of delivery).
4. Unscrew the oil dipstick (24).
5. Top up the engine oil using a funnel (not included in scope of delivery) (max. 1650 ml). Carefully fill the oil up to the lower edge of the filling port.
6. Wipe the oil dipstick (24) with a clean, lint-free cloth.
7. Re-insert the oil dipstick (24) and check the oil level without screwing the dipstick tight again.
8. The oil level must be within the middle mark on the oil dipstick (24).
9. If the oil level is too low, add the recommended amount of oil (max. 1650 ml).
10. Then screw the oil dipstick (24) in again.
11. Close the maintenance door (5).

9.3 Filling in fuel (Fig. 10)

Attention!

The diesel power generator is delivered without fuel. It is therefore essential to fill with fuel before commissioning.

1. Unscrew the fuel filler cap (2).
2. Use a suitable funnel (not included) to fill a maximum of 14.8 l of diesel into the fuel tank.
3. Ensure that the fuel tank is not overfilled and that no fuel is spilled. Always use a fuel filter insert (32). Clean up spilled fuel immediately and wait until the fuel vapours have evaporated (wipe dry).
4. Check the sight glass (1) while filling in the fuel. The red mark in the sight glass (1) indicates the minimum fill level.
5. Retighten the fuel filler cap (2).

ATTENTION!

Refuel in a well-ventilated area with the engine stopped.

If the engine was in operation immediately before, allow it to cool first. Never refuel the engine in a building where the fuel vapour may come into contact with flames or sparks.

Fuel is highly inflammable and explosive. When handling fuels, you may suffer burns or other severe injuries.

10. Operation

Before starting the engine, make sure that the power of the consumers corresponds to the capacities of the diesel power generator. Do not exceed the rated power. Do not connect any consumers before starting the engine!

10.1 Voltage selector switch (15) for 230V and 400V and 12V DC connections (19) (Fig. 3)

The diesel power generator is suitable for 230V and 400 V\~ AC devices.

Attention: Switching is only permissible with completely disconnected load.

• If the voltage selector switch (15) is on the left, the 230V sockets can be used.
  If the voltage selector switch (15) is on the right, the 400V socket is active.
• A 12V battery can be charged at the positive (20) and negative (19) terminals on the 12V DC connection. Use an adapter cable for this (not included in the scope of delivery).

• You can use the 12V voltage simultaneously with 230V or with 400V .

• Attention! The diesel power generator must not be connected to the mains supply as a domestic emergency power supply. It can cause damage to the power generator or other electrical devices.

10.2 Starting the engine (Fig. 1, 3, 11)

Attention! Danger of poisoning!

• Only use the device outdoors and never in closed or poorly ventilated rooms.

Note: The battery (E) must be charged and connected in order to start the diesel power generator. To do so, check the charge status of the battery on the battery display (E) (green: adequately charged, black: must be charged, white: replace the battery).

Do not connect any consumers before starting the generator.

1. Use the locking mechanism (6) to open the maintenance door (5).
2. Check that the mechanical ON/OFF switch (31) is engaged in the correct position (RUN). Important! The mechanical ON/OFF switch (31) is set at the factory and may not be changed.
3. Close the maintenance door (5).
4. Switch on the 230V circuit breaker (23) or the 400V circuit breaker (16) (ON position).
5. Insert the ignition key (A) into the ignition (11).
6. Pull the choke (13) when starting a cold engine. If you start the engine when it is warm, then the choke (13) is not needed.
7. Turn the ignition key (A) to the "ON" position
8. Note: If the engine is being started for the first time, several tries are required to start until the fuel has been delivered from the tank to the engine.
9. Set the voltage selector switch (15) to the desired position (i.e. 230V or 400V ).
10. Now connect the corresponding consumer.

Note: If the device's battery (E) is empty, the engine cannot be started.

To avoid discharging the battery, it is recommended to operate the diesel power generator for at least 30 minutes once a month. If the diesel power generator is not used for a longer period of time, disconnect the battery from the terminals.

Note: With high outside temperatures, it may be necessary to start the diesel power generator without the choke even when the engine is cold!

Note:

400V heavy current:

The load of a three-phase diesel power generator must be distributed over all three phases, balancing the load for all phases. The load per phase must not exceed 1/3 of the total generator power. The permissible imbalance shall not exceed 20% . Loading only the 1st or 2nd phase will result in a device failure. The total load and current for all three phases must not exceed the normal load and current of the diesel power generator.

10.3 Switch off the engine (Fig. 1, 3)

Allow the diesel power generator to run for a short time (approx. 30 seconds) without load before switching it off so that it can "cool down". To do so, switch off the connected consumers.

1. Turn the ignition key (A) to the "OFF" position.
2. Set the voltage selector switch (15) to the "OFF" position.
3. Disconnect the consumers from the device.

ATTENTION:

• Do not switch off the diesel power generator when the connected loads are in operation.
• Use the mechanical ON/OFF switch (30) only in an emergency.

10.4 Voltage indicator (14) (Fig. 3)

The voltage indicator (14) is active when the engine is running and shows the output voltage.

10.5 Overload protection - circuit breaker 400 V (16) and circuit breaker 230 V (23) (Fig. 3)

The overload protection becomes active if the power consumption is too high and switches off the 230V or 400V socket. The circuit breakers 400V (16) or 230V (23) are automatically set to the "OFF" position.

1. Switch the device off as described in section 10.3.
2. Disconnect the consumers from the device.
3. Wait a minute.
4. Set the 400V circuit breaker (16) or the 230V circuit breaker (23) to "ON".

Attention! Defective circuit breakers may only be replaced with identical circuit breakers with the same power data. Contact customer service for this.

10.6 "RESET" button (21) for 12 V (Fig. 3)

If the overload protection has been triggered, the "RESET" button (21) restores the output power of the diesel power generator. It is then not necessary to restart the engine.

1. Wait a minute.
2. Press the "RESET" button (21).

10.7 Oil warning indicator (12) and automatic oil cut-off (Fig. 3)

The oil warning indicator (12) lights up red when starting. If enough oil has been filled in, the oil warning indicator (12) goes out again after starting. If the oil level is too low, the oil warning indicator (12) continues to light up red and the device does not start.

If the oil level drops below the defined minimum level during operation, the oil warning indicator (12) starts to light up red. The automatic oil shut-off switches off the diesel power generator to prevent damage to the engine.

It is not possible to start the engine until the engine oil has been filled (see chapter 9.2).

10.8 Winter operation

As the power generator is driven by a diesel engine, special measures must be taken for winter operation. The use of "winter diesel" is required if operating the diesel power generator in outside temperatures of -3^ to -10^ Celsius. The switchover of the diesel fuel to "winter diesel" takes place mainly at the end of October, differing from country to country. Ask your filling station about the time to switchover to "winter diesel".

• If the diesel power generator is operated regularly, measures do not need to be taken as the switchover to "winter diesel" takes place automatically.
• If the diesel power generator is not used for a long time in the autumn, but will be used again in the winter, it is recommended to keep the fuel tank almost empty. Ask your filling station about the time to switch over to "winter diesel" and fill the tank with "winter diesel" before use in outdoor temperatures from -3^ to -10^ Celsius.
  If, however, the diesel fuel "congeals", the diesel power generator must be brought into a room with temperatures of approx. +10^ Celsius for approx. 12 hours.
• Empty the fuel tank (see chapter 11.8). If almost empty or up to half empty, it is sufficient to fill up with "winter diesel".
• Fill the fuel tank with "winter diesel".

11. Cleaning and maintenance

Before carrying out any cleaning or maintenance work, switch off the engine and remove the ignition key (A) from the ignition lock (11). Set the mechanical ON/OFF switch (31) to the "STOP" position.

ATTENTION! Danger of burning! Wait until the device has cooled down before cleaning or maintenance.

ATTENTION!

Take any contaminated maintenance material and operating materials to a collection point designated for this purpose.

11.1 Cleaning

Keep protective devices, air vents and the engine housing as free of dust and dirt as possible. Rub the device clean with a clean cloth or blow it off with compressed air at low pressure. We recommend that you clean the device directly after every use.

Clean the device at regular intervals using a damp cloth and a little soft soap. Do not use any cleaning products or solvents; they could attack the plastic parts of the device. Make sure that no water can penetrate the device interior.

11.2 Maintenance

WARNING!

Always wear protective gloves and a mask during maintenance work!

11.3 Maintenance plan

Always comply with the following maintenance intervals in order to ensure problem-free operation.

ATTENTION! At initial start-up, engine oil and fuel must be filled.

11.3.1 Check the oil level (Fig. 8, 9)

1. Proceed as described in 9.2.

11.3.2 Changing oil (Fig. 8, 9)

Change the engine oil after 20 operating hours, then after 100 hours or every three months.

The engine oil change should be carried out while the engine is at operating temperature.

1. Place the device on a level, even surface.
2. Use the locking mechanism (6) to open the maintenance door (5).
3. Provide a collection container (not included in the scope of delivery).
4. Unscrew the oil dipstick (24).
5. Then drain the warm oil into a suitable container by removing the oil drain screw (25) with the enclosed 17mm open-ended spanner (C).
6. Unscrew the screw of the oil filter (26) with the enclosed 10mm open-end spanner (D).
7. Pull out the oil filter (26) and clean it with diesel or a brush.
8. Then fit the filter back in again. And, screw in the oil filter screw (26) with the enclosed 10mm open-end spanner (D).
9. Top up the engine oil using a funnel (not included in scope of delivery) (max. 1650 ml).
10. Screw the oil dipstick (24) in again.
11. Dispose of the used oil properly.

11.4 Clean the air filter (Fig. 2, 12, 13) NOTE!

Risk of damage!

Operating the engine without a filter element or with a damaged filter element can cause engine damage.

• Never run the engine without the air filter element or with a damaged filter element. This would allow dirt into the engine, which would result in severe damage to the engine.

Clean the air filter (26) every 20 operating hours, replace if necessary.

1. Remove the air filter cover (10) by unscrewing the four screws with an open-ended spanner 10mm D).
2. Remove the air filter box (29) by unscrewing the wing screw. Set the wing screw and the washer aside.
3. Release the air filter (27) with the 12mm open-ended spanner provided (D). Set the nut aside.

4. Remove the coarse filter (28) from the air filter (27).

5. Clean the elements by knocking them out on a flat surface. If heavily soiled, wash with soapy water, then rinse with clean water and allow to air dry. Do not use harsh cleaners or fuel to clean the air filter element.

6. The re-assembly takes place in reverse order.

11.5 Charge the battery (E) with a car battery charger (Fig. 1, 6, 7)

DANGER!

Danger due to charging the battery incorrectly!

If the charging voltage is too high, there is a risk of the battery (E) exploding.
Always remove the ignition key (A) from the ignition lock (11) when working on the battery (E).
- The charging current of the battery charger must not exceed
5 A and the charging voltage must not exceed 14.4 V.

1. Remove the battery (E) as described in Section 11.9.
2. Connect the battery (E) to a suitable car battery charger. Then connect the red cable to the positive terminal (+) and the black cable to the negative terminal (-) of the charging unit.
3. Charge the battery (E) for at least 5 hours.

Attention!

Danger of short circuit!

• To avoid a short circuit, always disconnect the negative cable (-) from the battery (E) first and reconnect it last.
• When connecting/disconnecting the battery (E), ensure that the terminals (+/-) do not touch each other and/or the frame.

11.6 Cleaning the fuel filter insert (32) (Fig. 10)

Note: The fuel filter insert (32) is a filter cup which is located directly under the tank cover (2) and filters all the fuel filled in.

1. Open the tank cover (2).
2. Remove the fuel filter insert (32). Clean it in a non-flammable solvent or a solvent with a high flash point.
3. Reinsert the fuel filter insert (32).
4. Close the tank cover (2).

11.7 Changing the diesel filter (Fig. 14)

The diesel filter must be changed if it is heavily soiled or clogged.

These maintenance tasks must be carried out only by a specialist or a specialist workshop.

11.8 Drain fuel with a fuel extraction pump (Fig. 15)

In case of storage over a longer period of time, the fuel must be drained.

WARNING!

Health hazard!

Inhalation of fuel / lubricating oil vapours and exhaust gases can cause serious damage to health, unconsciousness and in extreme cases death.

• Do not breathe fuel / lubricating oil vapours and exhaust gases.

• Empty out fuel only outdoors.

• Hold a collection container under the hose of the fuel extraction pump (not included in the scope of delivery).

• Unscrew and remove the tank cover (2).

• Remove the fuel filter insert (32).
• Push the hose of the fuel suction pump into the fuel tank and drain out the fuel completely using the fuel suction pump.
• Reinsert the fuel filter insert (32).
• Retighten the fuel filler cap (2).

11.9 Removing the battery (E) (Fig. 1, 6, 7)

1. Use the locking mechanism (6) to open the maintenance door (5).
2. Remove the battery holder by removing the two wing nuts.
3. Remove the battery (E).
4. Pull the protective caps from both terminals of the battery (E) and store them safely.
5. Remove the two terminal cables from the battery (E) with the 10mm open-ended spanner (D) provided.

Ensure that batteries are secured against unauthorised use (e.g. by children).

Charge the battery (E) during the winter 1-2 times to ensure that the full charging capacity is maintained. Incorrect storage can damage the battery (E). In this case, the warranty is void.

12. Storage

12.1 Preparation for storage

1. Empty the fuel tank using a fuel extraction pump (see section 11.8).
   Warning: Do not remove the fuel in enclosed spaces, near fire or when smoking. Fuel fumes can cause explosions and fire.
2. Carry out an oil change (see section 12.3).
3. Use the locking mechanism (6) to open the maintenance door (5). Set the mechanical ON/OFF switch (31) to the "STOP" position.
4. Remove the ignition key (A) from the ignition lock (14) and store it securely to prevent unauthorized or improper use by children and other persons.
5. Remove the battery (E) and store it fully charged in a dry and locked room.
6. Store the device in a well-ventilated place or area.

13. Transport

Preparation for transport

• Use a fuel extraction pump to empty the fuel tank into an approved container (see section 11.8).
• If operational, keep the engine running until the remaining fuel has been used up.
• Drain the engine oil from the warm engine (as described under 11.3.2).
• Secure the product against slipping using a tension strap, for example.

14. Transporting & lifting the product

WARNING!

Risk of injury and crushing!

Unintended and unexpected start-up of the product may lead to injuries. When transporting, bear in mind the weight of the product. The machine can fall and cause damage or injury if it is not lifted properly.

• Before loading, switch off the engine and wait until the engine has cooled down.
• Remove the ignition key (A) from the ignition lock (14).
• The product can cause severe crushing injuries due to its own weight. The product should be loaded or lifted with at least four people.
• The lifting eye (3) must be used to lift the product via a lifting device (crane or hoist).
• The lifting eye (3) must be inspected regularly for wear, damage or misuse. A damaged lifting eye must be repaired immediately.

14.1 Transport

This product can be transported in a vehicle or by its wheels, depending on the conditions of the place of use and the distance to be covered.

14.1.1 Wheels (7) (Fig. 1)

The wheels (7) facilitate transport over short distances.

1. Switch the engine off before transporting (see section 10.3).
2. Roll the product with the aid of the rear transport handle (8) or the front transport handle (4) forwards or backwards as required.
3. Once the product has been moved to the desired location, activate the locking brake (9) to prevent it from rolling away.

14.1.2 Transporting in a vehicle (Fig. 1, 16)

Always transport the machine in an upright position.

1. Lift the product into a vehicle. Please note that the machine is too heavy to be lifted without mechanical help (i.e. lifting device).
2. Use a loading ramp to roll the product into the vehicle.
3. Once the product has been moved to the desired location, activate the locking brake (9) to prevent it from rolling away.
4. Secure the product on the transport vehicle against rolling, slipping or tipping over and also lash down the machine.

14.2 Lifting the product by means of a lifting device (Fig. 1)

Before lifting, make sure that the lifting device (crane or hoist) is capable of carrying the product weight without danger. See type plate for weight of lifting device.

Please note that loading ramps must be stable and able to bear the load.

1. Attach the lifting harness or crane hook to the lifting eye (3).
2. Lift the product a small distance and make sure that all connections are properly fastened.
3. You can now lift the product as desired using the lifting device.

ATTENTION!

The product is heavy and must not be lifted by a single person. The machine should be lifted with at least four persons.

15. Ordering spare parts

Spare parts and accessories can be obtained from our Service Centre. To do this, scan the QR code on the front page.

Please provide the following information in the event of any enquiries:

Machine data - type plate
- Engine data - type plate

Important note in the case of repairs:

For return delivery of the device for repair, please ensure for safety reasons that it is free of oil and fuel when it is sent to the service centre.

15.1 Ordering spare parts

Please provide the following information when ordering spare parts:

Device type
Device article number

Service information

With this product, it is necessary to note that the following parts are subject to natural or usage-related wear, or that the following parts are required as consumables.

Wearing parts*: Air filter, diesel filter, battery

• may not be included in the scope of delivery!

16. Disposal and recycling

Notes for packaging

The packaging materials are recyclable. Please dispose of packaging in an environmentally friendly manner.

Notes on the electrical and electronic equipment act [ElektroG]

Waste electrical and electronic equipment does not belong in household waste, but must be collected and disposed of separately!

• Used batteries or batteries that are not installed permanently in the old appliance must be removed non-destructively before disposal. Their disposal is regulated by the battery act.
• Owners or users of electrical and electronic devices are legally obliged to return them after use.
• The end user is responsible for deleting their personal data from the old device being disposed of!
• The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must not be disposed of with household waste.

• Waste electrical and electronic equipment can be handed in free of charge at the following places:

• Public disposal or collection points (e.g. municipal works yards)

• LIDL offers you return options directly in the shops and markets. Return and disposal are free of charge.

• Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimetres, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorised collection point in your vicinity.

• For additional take-back conditions of the manufacturers and distributors, please contact the respective customer service.

• In the case of delivery of a new electrical device by the manufacturer to a private household, the latter may arrange for the free collection of the old electrical device upon request from the end-user. Get in contact with the manufacturer's customer service.

• These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. In countries outside the European Union, different regulations may apply to the disposal of waste electrical and electronic equipment.

Information on the battery act [BattG]

Old batteries and rechargeable batteries do not belong in household waste, but must be collected or disposed of separately!

• For safe removal of batteries or rechargeable batteries from the electrical device and for information on their type or chemical system, please refer to the additional information in the operating or assembly instructions.
• Owners or users of batteries and rechargeable batteries are legally obliged to return them after use. The return is limited to household quantities.
• Used batteries may contain pollutants or heavy metals that can harm the environment or human health. Recycling used batteries and using the resources they contain helps to protect these two important issues.
• The symbol of the crossed-out dustbin means that batteries and rechargeable batteries must not be disposed of with household waste.
• If the signs Hg, Cd or Pb are also located below the dustbin symbol, this stands for the following:

Hg: Battery contains more than 0.0005% mercury
- Cd: Battery contains more than 0.002% cadmium
- Pb: Battery contains more than 0.004% lead

• Rechargeable batteries and batteries can be returned free of charge to the following places:

• Public disposal or collection points (e.g. municipal works yards)

• Sales points for batteries and rechargeable batteries
• Take-back points of the common take-back system for old device batteries

• Take-back point of the manufacturer (if not a member of the common take-back system)

• These statements are only valid for rechargeable batteries and batteries sold in the countries of the European Union and subject to the European Directive 2006/66/EC. In countries outside the European Union, different regulations may apply to the disposal of rechargeable batteries and batteries.

Removing the battery before disposing of the device

• The integrated battery must be removed and disposed of separately in an environmentally friendly manner before disposing of the device.
• Mask off the contacts and package the battery such that it cannot move in the packaging. Please also observe any further national regulations.

Contact your local refuse disposal authority for more details of how to dispose of your worn-out electrical devices.

Fuels and oils

• Before disposing of the unit, the fuel tank and the engine oil tank must be emptied!
• Fuel and engine oil do not belong in household waste or drains, but must be collected or disposed of separately!
• Empty oil and fuel tanks must be disposed of in an environmentally friendly manner.

17. Troubleshooting

Fault Possible cause	Remedy
Engine cannot be started	Automatic oil cut-off trips Check oil	level, fill with engine oil
	No fuel Refill fuel / have fuel valve	checked
	Device battery (E) is flat	If the device's battery (E) is empty, the engine cannot be started. Check the charge level indicator on the battery and charge the battery (E) if necessary.
Device has insufficient or no voltage	Electronics defective Contact the specialist dealer
	Circuit breaker tripped Restart the diesel power generator, reduce consumers
	Air filter dirty Clean or replace filter

18. Maintenance plan

Always comply with the following maintenance intervals in order to ensure problem-free operation.

ATTENTION! At initial start-up, engine oil and fuel must be filled.

	Before every use after operating for 20 hours after operating for 100 hours
Checking the engine oil X
Changing the engine oil		First time	X
Clean the oil filter			X
Checking the air filter	X		Change filter insert if necessary
Cleaning the air filter		X
Visual inspection of the device	X
Clean fuel tank, fuel filter insert			X

19. Warranty certificate

Dear Customer,

All of our products undergo strict quality checks to ensure that they reach you in perfect condition. In the unlikely event that your device develops a fault, please contact our service department at the address shown on this guarantee card. Of course, if you would prefer to call us then we are also happy to offer our assistance under the service number printed below. Please note the following terms under which guarantee claims can be made:

These guarantee terms cover additional guarantee rights and do not affect your statutory warranty rights. We do not charge you for this guarantee.
- Our guarantee only covers problems caused by material or manufacturing defects, and it is restricted to the rectification of these defects or replacement of the device. Please note that our devices have not been designed for use in commercial, trade or industrial applications. Consequently, the guarantee is invalidated if the equipment is used in commercial, trade or industrial applications or for other equivalent activities. The following are also excluded from our guarantee: compensation for transport damage, damage caused by failure to comply with the installation/assembly instructions or damage caused by unprofessional installation, failure to comply with the operating instructions (e.g. connection to the wrong mains voltage or current type), misuse or inappropriate use (such as overloading of the device or use of non-approved tools or accessories), failure to comply with the maintenance and safety regulations, ingress of foreign bodies into the device (e.g. sand, stones or dust), effects of force or external influences (e.g. damage caused by the device being dropped) and normal wear resulting from proper operation of the device.

The guarantee is rendered null and void if any attempt is made to tamper with the device.

• The guarantee is valid for a period of 3 years starting from the purchase date of the device. Guarantee claims should be submitted before the end of the guarantee period within two weeks of the defect being noticed. No guarantee claims will be accepted after the end of the guarantee period. The original guarantee period remains applicable to the device even if repairs are carried out or parts are replaced. In such cases, the work performed or parts fitted will not result in an extension of the guarantee period, and no new guarantee will become active for the work performed or parts fitted. This also applies when an on-site service is used.
  In order to assert your guarantee claim, please contact the service partner shown below. If the complaint is within the guarantee period, we will provide you with a return slip, with which you can return your defective device free of charge to us. It would help us if you could describe the nature of the problem in as much detail as possible. If the defect is covered by our guarantee then your device will either be repaired immediately and returned to you, or we will send you a new device.

Of course, we are also happy offer a chargeable repair service for any defects which are not covered by the scope of this guarantee or for units which are no longer covered. To take advantage of this service, please send the device to our service address.

Service-Hotline (GB): Service-Hotline (IE): Service-Hotline (NI)

0080040034003 0080040034003 0080040034003

{O,OO EUR/Min.} {O,OO EUR/Min.} {O,OO EUR/Min.}

Service-Email (GB): Service-Email (IE): Service-Email (NI):

[e-mail]

[e-mail]

[e-mail]

Service Address (GB): Service Address (IE): Service Address (NI):

Forest Park & Garden

LetMeRepair

Forest Park & Garden

Coed Court, Taffsmead Road

1 Langlands Court / Kelvin South Business Park

Coed Court, Taffsmead Road

Treforest, Ind. Estate, Pontypridd CF375SW CF375SW

East Kilbride G75 0YB

Treforest, Ind. Estate, Pontypridd

Service-Hotline (CY):

[e-mail]

Service Address (CY):

GEORGE C SOLOMONIDES & SON LTD

PO.BOX56236/169,LEONTIOSA

GR-3305 LIMASSOL/CYPRUS

At www.lidl-service.com you can download this and many more manuals, product videos plus installation software.

The QR code takes you directly to the Lidl service page (www.lidl-service.com) and you can open your operating manual by entering the article number (IAN) 420842_2204.

Inhalt:

Seite:

[e-mail]

[e-mail]

Service Adresse (DE): Service Adresse (AT):

Scheppach GmbH Gausch Hubert

Gunzburger Str. 69

Attention! Electrocution!

Service-hotline (BE):

0080040034003

0,00 /Min.

Service-Hotline (CH):

0080040034003

[0,00 / Min ]

Email du service (FR):

[e-mail]

E-mailadres (BE):

[e-mail]

Service-Email (CH):

[e-mail]

Scheppach France Strassburg

2, Impasse Jean Millot

FR-6700 Strasbourg

Serviceadres (BE):

Service Center Bruyninckx

Guldendelle 30

BE-1930 Zventem (Nossegem)

Cylinder block assembly

Diesel Engine Assembly

Electric Machine Assembly

Chassis Assembly

Housing Unit Assembly

Fuel System

Muffler Assembly

Panel Assembly

Accumulator

EC Declaration of Conformity

Translation of the original EC declaration of conformity

Article name: DIESEL POWER GENERATOR 5000W - PDSE 5000 A1

Nom d'article: GROUPE ÉLECTROGÉN DESEL 5000W - PDSE 5000 A1

Art.-Nr. / Art. no. / Numéro d'article: 3906211974; 3906211977

Standard references:

EN ISO 8528-13:2016; EN 61000-6-1:2007; EN 55012:2007+A1:2009

This declaration of conformity is issued under the sole responsibility of the manufacturer.

Subject to change without notice

Documents registrar: Tobias Ihle

Günzburger Str. 69, D-89335 Ichenhausen

CE

SCHEPPACH GMBH

Gunzburger Str. 69

D-89335 Ichenhausen

MIXTE

Paper from responsible sources