Wox d 500 - Saw SCHEPPACH - Free user manual and instructions
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| Product Type | Sawhorse Log Saw |
| Brand | Scheppach |
| Model | Wox d500 |
| Dimensions (L x W x H) | 1078 x 655 x 973 mm |
| Weight | 79 kg |
| Max. Blade Diameter | 500 mm |
| No-Load Speed (spindle) | 2100 rpm |
| Cutting Speed | 72 m/s |
| Power Supply | 220-240 V / 50 Hz (single-phase) |
| Power Input (P1) | 3.1 kW |
| Power Output (P2) | 2.0 kW |
| Engine Speed | 2760 rpm |
| Rated Current | 13.6 A |
| Operating Mode | S6 - 40% (intermittent periodic duty) |
| Recommended Fuse Protection | 16 A (delayed) |
| Max. Cutting Height (round wood) | 240 mm |
| Max. Log Length | 1 m |
| Sound Pressure Level (machining) | 97 dB(A) |
| Sound Power Level (machining) | 107 dB(A) |
| Motor Brake | Stops in under 10 seconds |
| Main Functions | Cross-cutting logs, integrated sawhorse, foldable transport handle |
| Maintenance | Check and tension V-belt, replace saw blade |
| Spare Parts and Repairability | Use only original parts; electrical repairs by a qualified electrician |
| Warranty | CE conformity, legal warranty |
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USER MANUAL Wox d 500 SCHEPPACH
Firewood rocker circular saw
Sierra circular basculante
D
NL
SF
F
1
GB
E
Hersteller:
ArticleNumber: 15320901/15320902/15300902/15240901/1527090215270904
ArticleNumber: 15320901/15320902/15300902/15240901/1527090215270904
RISQUES RESIDUELS 34
ETENDUE DE LIVRAISON 34
CHARACTERISTIQUES TECHNIQUES 35
MONGAGE 35
MISE EN PLACE ET AJUSTEMENT 35
TRANSPORT DE LA MACHINE 36
BLOCAGE DU CHEVALET 36
BRANCHEMENT ELECTRIQUE 36
SCHEMA DE CONNXIONS 38
MISE EN ROUTE 39
MAINTENANCE 39
RECHERCHE DES ERREURS 40
DECLARATION DE CONFORMITE CE 41
GARANTIE 41
LISTES DE PIECES DE RECHANGE 72
Instructions generales
Günzburgers Straße 69
0-89335 Ichenhausen / BRD
Gentilissimo cliente,
We hope you enjoy your new firewood circular saw and wish you success with it.
INFORMATION:
The manufacturer of this tool is, according to the current product liability law, not liable for damages caused to or by this tool because of:
- incorrect usage,
- failure to observe the manual,
- repairs by third parties, not authorized specialists,
fitting and exchange of non-original exchange parts,
non-intended use,
falling out of the electrical installations because of inobservance of the electrical Rules and VDE-Regulations 0100, DIN 57113/VDE0113.
We recommend that you:
Read the entire operating instructions before assembling and implementing.
This instruction manual should make it easier for you to get to know your machine and to use its range of applications as intended. The manual contains important information on how to work with the machine in a secure, correct and efficient way, and how you can avoid risks, save repair costs, reduce down time and increase the reliability and life span of the machine. Apart from the safety rules mentioned in these operating instructions, you should implicitly pay attention to the valid regulations of your country for the use of the machine. Keep the manual, in a plastic cover protected against dirt and humidity, with the machine. They should be read and observed carefully by every member of staff before starting to work. Only people instructed on how to use the machine and informed about the possible risks, should be allowed to use it. The required minimum age is to be adhered to. Besides the safety instructions in this manual and the special regulations of your country the recognized technical rules for the operation of wood processing machines need to be observed.
Contents
GENERAL INFORMATION 52
INTENDED USE 53
OTHERRISKS 53
SCOPE OF DELIVERY 53
TECHNICAL INFORMATION 54
ASSEMBLY 54
TO SET UP AND ADJUST 54
TRANSPORT OF THE MACHINE 55
ROCKER LOCK 55
ELECTRICAL CONNECTION 55
CIRCUIT DIAGRAM 57
IMPLEMENTING 58
MAINTENANCE 58
TROUBLESHOOTING 60
EG-CONFORMITY STATEMENT 61
WARRANTY 61
SPARE PARTS LIST 72
General instructions
After unpacking please check all parts for possible damage during transport. In case of complaints the driver needs to be contacted as soon as possible.
- Complaints coming in later will not be recognized as such.
- Check if the consignment is complete.
Familiarize yourself with the machine by means of the operating instructions before implementing it.
In case of replacing worn or exchange parts, as for accessories, only use original Scheppach parts. You can obtain exchange parts at the specialized dealer.
- Upon ordering, please specify our article n°s as well as type and year of construction of the tool.
Safety instructions
- In these operation instructions we have indicated positions that concern your safety, with this mark.
Training of the operator
- Forward the safety instructions to all people working on or with this machine.
- The minimum age for the operating person is 18 years. Trainees should be minimum 16 years of age, but are only allowed to work with the machine under supervision.
People running the machine should not be distracted. - Keep children away from the to the net connected machine.
- Do not wear tight clothing. Take off jewelry, rings and wristwatches.
- Be careful at work: Danger of damaging finger(s) and hand(s) by the rotating cutting tool.
- Take notice of all safety and danger information of the machine and keep them readable.
Steadfastness
- Please be vigilant the machine is steadfast while being assembled.
Power supply line of the machine
- Check power supply lines. Do not use defective lines. See "Electrical connection".
- Pay attention to the motor and tool rolling direction. See „Electrical connection".
- Installations, repairs and maintenance installations to the electrical installation should only be carried out by experienced staff.
- To repair disorders switch off the machine. Pull out the power plug.
- Upon leaving the work site switch of the motor. Pull out the power plug.
- Also at the slightest movement of the machine disconnect it from any external power supply! To restart orderly reconnect the machine to the power supply!
Setting-up and adjusting of the machine
- Setting-up, modifying, measuring as well as cleaning to be carried out only when motor is switched off. Pull out power plug and wait for stagnation of the rotating tool.
All protection and safety facilities have to be assembled again directly after repair and maintenance works have finished. - Use only well sharpened, slit free and non-deformed saw blades.
Intended use
- The firewood circular saw and the supplied tool is exclusively constructed for the processing of wood.
- The machine complies with the valid EG Machines regulation
The machine has only been constructed for one-shift operation. Duty cycle S 6 - 40%. - The saw is exclusively constructed for transverse cutting of firewood of max. 1 m length.
- Independent of the wood diameter only one piece may be laid onto the rocker.
Take notice of all safety and risk information of the machine. - Keep all safety and risk information of the machine completely in readable condition.
- Upon usage in closed rooms the machine should be connected to an exhaust installation.
- Use the machine only in technical impeccable condition as well as according to its intended use, and in a safety - and danger conscious manner with observance of the operational constructions! Immediately eliminate, or have eliminated, in particular those disorders that can harm safety!
The safety, work and maintenance regulations of the producer as well as the measurments mentioned in the "Technical information" must be abided by. - Attention must be paid to the applicable prevention of accidents rules and to the other, generally accepted safety-related rules.
The machine should only be used, maintained or repaired by people who are familiar with it and informed about the risks. Arbitrary changes to the machine exclude liability of the manufacturer.
The machine should only be used with original accessories, original extension tools and original saw blades of the manuf acturer. - Every use surpassing this counts as non-intended use. In this case the manufacturer is not liable for damages caused; therefore the user only bears the consequences.
Other risks
The machine is built according to the up to date technical level and the accepted safety-related rules. However, some remaining risks might occur during work.
- Risk of injury for fingers and hands by the rotating saw blade in case of incorrect usage of the workpiece.
- Risk of health because of wood dust or wood splinters. Wear personal protection gear such as eye protection and dusk mask without fail.
- Risk of health because of noise. During operation the allowable noise level is exceeded.
Electricity danger, in case electrical connections not according to the rules are used. - Furthermore, despite of all precautions unapparent remaining risks can exist.
- Remaining risks can be minimized, when the "Safety information" and the "Intended use" as well as the operational instructions altogether are respected.
Female six fold wrench or open-end wrench
Locking pin
Operational instructions
The according to the EN 23746 for the sound pressure level resp. EN 31202 (correction factor k3 after supplement A.2 from EN 31204 calculated) for the sound pressure level on the working site ascertained noise emission value amounts under the foundations of ISO 7904 supplement A performed working conditions to:
Sound pressure level in dB
Idle LWA / Processing LWA
dB(A)
Sound pressure level on working site in dB
Idle LpAeq / Processing LpAeq
dB(A)
85/92
105/107
105/107
105/107
95/97
95/97
95/97
The specified values are emission values and therefore should not at the same time be reliable working site values. Although there is a correlation between emission and immersion levels, it cannot unfailingly be derived if extra precautions need to be taken or not. Factors, which influence the actual available immersion value on working site, include the peculiarities of working area, other sources of noise, e.g. the number of machines and other adjoining processes. The allowed working values could vary from country to country. However, the information should qualify the user, to be able to make an estimation of the dangers and risks.
Assembly
The machine is delivered, except for the handle bar, completely assembled and is therefore immediately ready to operate.
Demount the handle bar from the rocker joint and insert it into the left frame side wall.
Setting-up and adjustment
Please pay attention that your rocker circular saw is set up stable and on a leveled floor.
Transport of the machine
To move the machine, take out the transport handle (1) and to warrant a secure transport twist the handle (2). (Backup by screw head in transport handle)
Rocker lock
- To transport the rocker circular saw lock in place the rocker lock in position (1).
Electrical connection
- Connect the machine with a CEE-plug to the power supply, provided supply should be 16.
- Switch on the machine with the power switch, the saw shaft runs up.
- Upon switching off the saw shaft is slowed down within 10 seconds.
Changing of rolling direction
The installed electrical motor is connected ready to operate. The connection complies with the relevant VDE and DIN-regulations. The power supplied by the customer as well as the used extension cable should comply with these regulations resp. the local regulations.
Motor-brake appliance
The brake slows down the motor of the saw shaft within 10 seconds. The electrical braking is interrupted after maximum 14 seconds. (wox d700)
In case the braking takes more than 10 seconds the machine should not be used again, as the brake is defective. The machine implicitly needs to be disconnected from the power supply. Only an electronic specialist should be instructed to repair this malfunction.
The electrical motor is dimensioned for operating mode S 6 - 40% .
S6 = pass operation with load exposure
40% = related to 10 min. 4min. load; 6min. pass operation
If the motor gets overcharged, it automatically switches off, as a winding thermal switch is built in in the winding of the motor. After a cool-down period (time varies) the motor can be switched on again.
Defective electrical power supply cords
Electrical power supply cords often suffer insulation damages.
Possible causes:
- Pressure spots, when power supply cords are being led through windows or doors.
- Buckling spots by incorrect attachment or guidance of the power supply cords.
- Cuttings by driving over a power supply cord.
Insulation damages through pulling out of the socket.
Cracks in worn-out insulation.
Such defective electrical power supply cords should not be used and are extremely dangerous because of the insulation damage.
Check electrical power supply cords on damages on a regular base. Please pay attention that upon checking the power supply cord is not plugged in. Electrical power supply cords have to comply with the relevant VDE and DIN-regulations. Only use power cables with the qualification H 07 RN. The type denomination should be imprinted.
There has to be an imprint of the type denomination on the connection cable.
- Extension cables must be up to 25m long, have a cross cut of 1.5 square millimeter, be over 25m length, and have a minimum 2.5 square millimeter.
The powersupply should be 16 A.
Rotary current motor
The power supply has to be 380-420 Volt / 50 Hz.
The power supply and the extension cables must be 5-fold leads = 3P + N + SL
- Extension cables must have a minimum cable cross section of 1.5 square millimeter.
The power supply should be maximum 16 A.
- In case of connection to the power supply or moving site the rotary direction should be checked, otherwise the polarity has to be changed.
Alternating current motor
The supply voltage hast to be 220-240 Volt / 50 Hz.
- Extension cables must be up to 25m long, have a cross cut of 1.5 square millimeter, be over 25m long, and have a minimum 2.5 millimeter.
The power supply should be 16 A.
Connections and repairs of the electrical equipment should only be carried out by an electrical specialist.
In case you have further questions, please specify the following:
Motor manufacturer
-Current type of the motor
Information of the machine type label
Information of the switch type label
If you send the motor back, always return the complete power unit with electro-control.
Wiring diagram 230V/400V
wox d500
Wiring diagram 380-420V
wox d700
Wiring diagram 380-420V
ws 600/500 wox
Wiring diagram 220-240V ws 500 wox
Implementation
- Please read the safety instructions before implementation.
- All protection and additional facilities should be fitted.
The saw is exclusively constructed to cross cut firewood with a maximum length of 1 meter. - Independent of the wood diameter only one piece should be laid on the rocker.
- Hold the wood with the left hand and use the rocker with the right hand.
- wox 500/600: check V-belt!!
Maintenance
- Modifying as well as adjusting, measuring and cleaning to be carried out only when motor is switched off. Pull out power plug!
Exchange of saw blade
- The exchange of the saw blade can only be undertaken in firewood cut position.
- Open side lid.
- wox d700: put the locking pen (1) through the bottom saw blade protection to lock the saw blade.
- wox 500/600: put the locking pen (1) through the frame, into the V-belt disc of the saw shaft to lock the saw blade.
- Loosen the saw blade with the supplied open-end wrench / female six fold wrench (2).
V-belt tension (only wox 500/600)
- Check V-belts tension upon implementation, as well as before each operation.
Check resp. exchange V-belts as follows:
Take out the sideways V-belt protection (1)
- Loosen 4 motor attachment screws (2)
Exchange/renew belts if necessary.
- Re-tension the belts using the tensioning screw (3)
- Tighten the 4 motor attachment screws (2)
- Attach the sideways V-belts protection (1)
TROUBLESHOOTING
To repair disfunctiones switch off the machine. Pull out power supply.
Cause
Remedy
Upon switching off the saw does not slow down.
Brake board defect
Renew brake board
Electrotechnical maintenance works should only be carried out by an electronics technician!
On removal of the machine the local legal regulations have to be abided by.
EG-conformity declaration
That the below mentioned machine, due to its construction and building technique as well as the model introduced by us complies with the relevant EG-regulations.
This statement looses its validity in case of an alteration to the machine.
Denomination of the machine: Firewood rocker circular saw
Intended use Exclusively to process wood
Machine type: wox d500 / wox d700 / ws 500 wox / ws 600 wox
Article number: 15320901/15320902/15300902/15240901/152709021527
0904
Relevant EG-regulations EG-Machine regulation 98/37 EG, last altered by regulation 98/97 EG
EG-Low voltage regulation 72/23/EWG, last altered by regulation 93/68/
EWG,EG-EMV
regulation89/336/EWG, last altered by regulation 93/68/EWG.
Applied harmonizing EN 294, EN 60 204-1, EN 847-1, prEN 1870-6
European standards:
Enabled by: EG-Construction sample test, Testreport N°: B-EG 2002/004
GS-Certificate, Test report N°: B-GS - 2002/021
wox d500
Place, date: Ichenhausen, 28.06.2001
Signature:
i.V. Reinhold Bauer (Construction manager) i.V. Gerhard Bucher (Production manager)
Warranty
Apparent faults are to be reported within 8 days after receipt of the goods, if not, the purchaser loses all rights with regards to these faults. We supply guarantee for our machines when correctly used for the period of the legal guarantee period as from the handover in such way, that we replace every machine part we receive within this period of time and that in this period of time became verifiably useless because of material – or production defects, with no charge. For every part we do not manufacture ourselves, in this respect we only guarantee we shall claim our guarantee with our supplier(s). The cost of installing the new parts are for the buyer. Exchange – and reduction claims and other compensation claims are excluded.
Fabricante:
Only for EU countries.
Do not dispose of electric tools together with household waste material! In observance of european directive 2002/96/EC on wasted electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
