JZ48V1800W - Electric motor Vevor - Free user manual and instructions

USER MANUAL JZ48V1800W Vevor

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Brushless DC motor

Model: JZ48V1800W

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MODEL: JZ48V1800W

Two electric motors with visible wiring and black cables, no text or symbols present

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This is the original instruction, please read all manual instruction carefully before operating. VEVOR reserves a clear interpretation user manual. The appearance of the product shall be subject to product you received. Please forgive us that we won't inform you there are any technology or software updates on our product.

Safety precautions

1.1 Safety advisory warning

Please read carefully before operation.

Be sure to read all safety warnings and all instructions before operating the Failure to comply with warnings and instructions may result in electric shock, serious injury.

If you encounter problems, please communicate with customer service in time solve, your satisfaction is our service purpose.

1.2 Warning sign for safe operation of motor

WARNING CAUTION DANGER

WARNING ELECTRIC SHOCK

WARNING CAUTION MECHANICAL INJURY

1.3 Risk factor

1) Mechanical damage
2) Get an electric shock
3) Extrusion collision
4) Object impact
5) Other injuries

1.4 Operational considerations and triggers for motor non-work accidents

1) Check whether all accessories are connected tightly and not loose, check whether the pins in each plug-in are bent, and visually check whether each interface is consistent with the instructions in the wiring manual and whether connection is correct. To avoid writing errors and burning the controller.

2) It is recommended to use lead-acid batteries. Lithium batteries can also write (note that the battery voltage and battery power match the kit power). The recommended battery capacity is 12AH-20AH. The battery voltage needs to be consistent with the motor kit voltage, allowing an over voltage range of +10% positive and negative terminals of the power supply must be connected correctly (the positive terminal is connected to the thick line of the controller in red, a negative terminal is connected to the thick line of the controller in black). Which the battery and controller creates small arcing and sparks, which is normal for charging.

3) The electric door lock (orange, red) must be connected (you can use the electric door lock, or you can shorten the orange and red wires with wires), operation is the last step.
4) The accessories outside this kit, which belong to the accessories purchase you, may not match with the kit and need to be used after matching. Pleas contact customer service in time to match the kit with each other.

1.5 Precautions and suggestions

All machine operators should be trained and certified in electrical skills.

1) Before opening the box, check whether the package is intact, broken, and whether there is water. After removing the cover, carefully remove dust from motor.
2) Install in a dry, dust less place;
3) Install in a well-ventilated place;
4) It is installed in a wide and smooth place for easy daily operation and maintenance.

Thank you for your reading, if you still have operational problems, please cor customer service in time, before contacting customer service, please provide c photos taken by the motor and controller nameplate, provide clear photos and clear videos of the accessory wiring connected to each plug-in of the controll you need to clearly see the color of each wire and the color of the access In order to provide you with a more convenient and faster solution.

TECHNICAL INFO

PERFORMANCE PARAMETERS OF JZ48V1800W MOTOR

Parameter	Numerical value
Rated voltage/V (DC)	48
Maximum wattage/W	1800
Rated speed/rpm	4500
Rated torque/N.m	4
Rated current/A	33
No-load speed/rpm	5600±10%
Motor efficiency	≥85%
Sprocket number	T8F-9T and T8F-11T
Screw thread	M8 Left-hand tighten thread *1.25*12mm(There is thread glue at the thread, and the disaneeds to be heated at 80°C for 1-2 minute
Recommended reduction gear ratio	9-tooth/11-tooth:64-tooth
Load weight/kg	≤150
Dimension/mm	134*∅107*112
Weight/kg	4±5%
Scope of application	Small electric vehicles, electric bicycles, electric kelectric scooters...

PERFORMANCE PARAMETERS OF ZWK4833 CONTROLLER

Parameter	Numerical value
Rated voltage/V (DC)	48
Maximum wattage/W	1800
Rated current/A	33
Brake	Low level brake
Under voltage/V	39
Operating temperature/°C	-25~60
Controller enclosure size/mm	212*87*49(error±2mm)
Controller mounting hole/mm	199*44*∅6(error±2mm)
Weight/kg	0.63

CONFIGURATION LIST

1 Brushless DC motc(with footing) X1 PCS	2 ZWK4833 SHSS01ControllerX1 PCS	3 ZWK4833 SHSS04ControllerX1 PCS
4 Electronic throttle peoX1 PCS	5 Lead-acid chargerX1 PCS	6 HandlebarX1 SET
7 Multi-functional British standard European standard adapter plugX1 SET	8 Extended high temperature lineX1 SET	9 Hardware kitX1 SET

Table 1 Product configuration table

Product number	Product configuration
ZLWSDJTJ18007TVWHV9	1269
ZLWSDJTJ18009JWVIV9	13489
ZLWSDJTJ1800ZH5ULV2	12579
ZLWSDJTJ1800ZH5ULV3	12579
ZLWSDJTJ1800ZH5ULV5	12579
ZLWSDJTJ180083C2DV2	124579
ZLWSDJTJ180083C2DV3	124579
ZLWSDJTJ180083C2DV5	124579

The specific accessories are subject to the purchased products. If the accessories are not in the list, you need to purchase then yourself.

Overall dimensions and mounting dimensions

The dimensions and mounting dimensions of the motor are shown in Figure

2-M5-6H TBF-11#和TBF-9# Φ107.4h 134 157° 95±0.1 14±0.9 19.5±0.5 56±0.5 2-M5-6H 95±0.1 102±0.5 4-Φ8.5° 117.5 112.6±0.5

Figure 1 Motor dimensions and mounting dimensions

Install

1. Motor

The A-phase line of the motor lead out main line is blue, the B-phase line and the C-phase line is yellow; The positive pole of the power supply in the line of the position sensor (Hall) is red, and the negative pole is black; The A-phase sensor signal line is blue, the B-phase sensor signal line is green, C-phase sensor signal line is yellow. The colors on both sides of the motor the same, and the motor wiring is shown in Figure 2.

Close-up of a yellow electrical connector with multiple colored wires and terminal blocks, placed on a dark surface (no text or symbols visible)

Figure 2 Motor wiring

2. Controller

There are two types of controllers. The functions of each plug-in are shown. Figure 3 below.

Red, Electric lock Red, Indicator light Black, Brakes Blue, Throttle White, 3 speed White, Hall White, Reverse key Yellow, Power Three-phase Red, Electric lovk Red, Indicator light Blue, Throttle Black, Brakes White, Reverse key White, 3 speed White, Hall White, Cable Three-phase Power

Figure 3 Controller

Controller voltage: DC48-54V

1. Red 48V+
2. Black 48V-

The positive and negative values cannot be connected incorrectly, otherwise the controller will burn out. There will be a slight spark when connected, which is normal start up phenomenon.

Exterior view of a heat exchanger with cooling fins and red wiring (no text or symbols visible)

Figure 4 shows the controller cable connections.

3. Attachment

3.1Handle

Turn the handle line (turn the throttle).

1. Red: +4.3V
2. Black: Ground wire
3. Gray: Signal line

The handle wiring is shown in Figure 5.

Blue, Throttle	Red, Electric lock	White, Reverse key white, 3 speed
Handle function	Electric quantity display + electric door lock handle	With three speed + reverse forward handle

3.2 Pedal/accelerator

Pedal/accelerator wire (twist throttle)

1. Red: +4.3V
2. Black: Ground wire
3. Gray: Signal line

The pedal/accelerator wiring is shown in Figure 6.

Blue & White Step on the throttle

Figure 6 The pedal/accelerator wiring

3.3 Charger

Charging port: (Charge input voltageAC220)

Red: InputDC48V Black:Input-

The positive and negative electrodes must be connected correctly. Figure 7 W of the charger

Two electronic components: a black rectangular power adapter with connected cables and a red cord with terminal connectors (no visible text or symbols)

The charger connection is shown in Figure 7.

3.4 High-temperature wire

Controller integrated plug-in and cable connection. Figure 8 shows the high-temperature cable connection.

White,Cable White,3 speed White, Reverse key Black, Brakes Blue, Throttle Red, Electric lock Red, Indicator light

Figure 8 Wiring high-temperature cables

4. Other accessories installation (purchase by oneself)

4.1. Three-speed switch

Three speed switch: default speed 2, short circuit of blue and black lines is speed, short circuit of yellow and black lines is 1 speed).

There are several ways to connect the three speed switch, as shown in Figure 1.

Fig.9 3 Speed wiring

White, Throttle Reverse key white, 3 speed	Black, Switch White, 3 speed	White, 3 speed Red, Switch
1. Comes with 3 spe function	2. 3 foot switch controls speed	3. 3 speed switch controls

4.2 Reverse

Reverse: Switch brown and black, reverse speed is 100% . There are the following types of reverse cables. Figure 10 shows the reverse cables.

Figure 10 Reverse cable connection

White, Reverse key Black & Red, Switch	Blue, Throttle White, Reverse key white, 3 speed
1. Two-pin switch controls forward at backward	2. Handle with reverse function

4.3 Brake

Brake: Connect the brake to realize the brake power off function. Brake wiring is shown in Figure 11.

Black, Brakes Black & Red, Switch

Figure 11 Brake wiring

4.4 Electric door lock

Electric door lock: 1. Red: p+ Orange: VCC

The electric door lock must be kept normally open, or the red and orange I must be connected by a short circuit.

Electric door lock wiring has the following types, electric door lock wiring is in Figure 12.

Red, Electric lock Black & Red, Switch	Black, Switch Red & White, Electric lock	Red, Electric lock
1. two-pin switch controls the electric do lock	2. Electric door lock whi plug-in and red plug-in connection	3. With electric door lock handle

Figure 12 Wiring of electric door lock

4.5 Indicator lights

Indicator light: Connected to the battery level display, it can be used as a [voltage output for DC48V to emit light. The positive and negative terminals c be reversed. Orange is 48V+and black is 48V -. The wiring of the indicator shown in Figure 13.

Red, Indicator light 指示灯 Indicator light

Figure 13 Wiring of indicator lights

COMMON PROBLEMS AND REMEDIES

Phenomenon:

The electronic lock must be opened, When the electronic lock is opened, the throttle is turned and the motor does not work

Reason:

Battery The battery is too low and does not reach the required operating vo

Solution:

1. Charging ;
2. Select a battery with the corresponding operating voltage;
3. Check whether each plug-in is connected correctly and whether the connected terminals are connected reliably, so as to avoid failure to work normally due incorrect connection or poor contact.

Comply with the European security certification.

CORRECT DISPOSAL

This product is subject to the provision of european Directive 2012/19/EU. The symbol showing a wheelie bin crossed through indicates that the product requires separate refuse collection in the

European Union. This applies to the product and all accessories marked with symbol. Products marked as such may not be discarded with normal domestic waste, but must be taken to a collection point for recycling electrical and electrical devices.

FCC Information:

CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment!

This device complies with Part 15 of the FCC Rules. Operation is subject to following two conditions:

1) This product may cause harmful interference.
2) This product must accept any interference received, including interference that

may cause undesired operation.

WARNING: Changes or modifications to this product not expressly approved by the party.responsible for compliance could void the user's authority to operate product.

Note: This product has been tested and found to comply with the limits for B digital device pursuant to Part 15 of the FCC Rules, These limits are desired to provide reasonable protection against harmful interference in a residential installation.

This product generates, uses and can radiate radio frequency energy, and if installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this product does cause harmful interference to radio or television reception, which can be determined by turning the product off and on, the user is encouraged to try to correct the interference by one or more of the following measures.

• Reorient or relocate the receiving antenna.
• Increase the distance between the product and receiver.
• Connect the product to an outlet on a circuit different from that to which receiver is connected.
• Consult the dealer or an experienced radio/TV technician for assistance.

Manufacturer: Shanghaimuxinmuyeyouxiangongsi

Address: Shuangchenglu 803nong11hao1602A-1609shi, baoshanqu, shanghai 200000 CN.

Imported to AUS: SIHAO PTY LTD. 1 ROKEVA STREETEASTWOOD NSW 2122 Australia

Imported to USA: Sanven Technology Ltd. Suite 250, 9166 Anaheim Place, Rancho Cucamonga, CA 91730

UK

REP

YH CONSULTING LIMITED.

C/O YH Consulting Limited Office 147

Centurion House, London Road,

Staines-upon-Thames, Surrey, TW18 4A

EC

REP

E-CrossStu GmbH

Mainzer Landstr.69, 60329 Frankfurt am

Main.

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Two electric motors with visible wiring and black cables, no text or symbols present

BESOIN D'AIDE? CONTACTEZ-NOUS!

Close-up of a yellow plastic electrical connector with multiple colored wires and terminal blocks, placed on a dark surface (no text or symbols visible)

Red, Electric lock Red, Indicator light Black, Brakes Blue, Throttle White, 3 speed White, Hall White, Reverse key Yellow, Power Three-phase Red, Electric lock Red, Indicator light Blue, Throttle Black, Brakes White, Reverse key White, 3 speed White, Hall White, Cable Three-phase Power

Figure 3 Contrôleur

Exterior view of a heat exchanger with cooling fins and red wiring (no text or symbols visible)

Blue & White Step on the throttle

Two electronic components: a black rectangular power adapter with connected cables and a red electrical plug with wires (no visible text or symbols)

White, Cable White, 3 speed White, Reverse key Black, Brakes Blue, Thtottle Red, Electric lock Red, Indicator light

Black, Brakes Black & Red, Switch

Figure 11 Câblage des freins

A/S YH Consulting Limited Bureau 147,

Centurion House, London Road,

Staines-upon-Thames, Surrey, TW18 4AX

REPRÉSENTANT DE LA CE

E-CrossStu GmbH

Mainzer Landstr.69, 60329 Francfort-sur-le-Main

Principal.

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Two electric motors with visible wiring and black cables, no text or symbols present

Close-up of a yellow electrical connector with multiple colored wires and terminal connectors, placed on a dark surface (no text or symbols visible)

Red, Electric lock Red, Indicator light Black, Brakes Blue, Throttle White, 3 speed White, Hall White, Reverse key Yellow, Power Three-phase

Red, Indicator light Red, Electric lovk Blue, Throttle Black, Brakes White, Reverse key White, 3 speed White, Hall White, Cable Three-phase Power

Exterior view of a heat exchanger with cooling fins and red wires (no text or symbols visible)

Blue & White Step on the throttle

Two electronic components: a black power adapter with connected cables and a red cord with terminal connectors (no visible text or symbols)

White, Cable White, 3 speed White, Reverse key Black, Brakes Blue, Thtottle Red, Electric lock Red, Indicator light

White, Reverse key Black & Red, Switch

Blue, Throttle White, Reverse key white, 3 speed

Black, Brakes Black & Red, Switch

C/O YH Consulting Limited Office 147,

Centurion House, London Road,

Staines-upon-Thames, Surrey, TW18 4AX

www.vevor.com/support

VEVOR®

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Two electric motors with visible wiring and black cables, no text or symbols present

Close-up of a yellow plastic electrical connector with multiple colored wires and terminal blocks, placed on a dark surface (no text or symbols visible)

Red, Electric lock Red, Indicator light Black, Brakes Blue, Throttle White, 3 speed White, Hall White, Reverse key Yellow, Power Three-phase Red, Electric lock Red, Indicator light Blue, Throttle Black, Brakes White, Reverse key White, 3 speed White, Hall White, Cable Three-phase Power

Figura 3 Controllore

Tensione del controller: DC48-54V 1.

Rosso 48V+

2. Nero 48V-

Exterior view of a heat exchanger with a black plastic housing and red wires, no visible text or symbols

Blue & White Step on the throttle

Two electronic components: a black rectangular power adapter with connected cables and a red cord with terminal connectors (no visible text or symbols)

White, Cable White, 3 speed White, Reverse key Black, Brakes Blue, Thtottle Red, Electric lock Red, Indicator light

Black, Brakes Black & Red, Switch Nero

Importato in AUS: SIHAO PTY LTD. 1 ROKEVA STREETEASTWOOD NSW 2122 Australia

Importato negli USA: Sanven Technology Ltd. Suite 250, 9166 Anaheim Place, Rancho Cucamonga, CA 91730

RAPPRESENTANZA DEL REGNO UNITO

CONSULENZA YH LIMITATA.

C/O YH Consulting Limited Ufficio 147,

Centurion House, London Road,

Staines-upon-Thames, Surrey, TW18 4AX

elettronica www.vevor.com/support

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Two electric motors with visible wiring and black cables, no text or symbols present

Close-up of a yellow electrical connector with multiple colored wires and terminal blocks, placed on a dark surface (no text or symbols visible)

Red, Electric lock Red, Indicator light Black, Brakes Blue, Throttle White, 3 speed White, Hall White, Reverse key Yellow, Power Three-phase

Red, Indicator light Red, Electric lovk Blue, Throttle Black, Brakes White, Reverse key White, 3 speed White, Hall White, Cable Three-phase Power

Figura 3 Controlador

Exterior view of a heat exchanger with cooling fins and wiring (no text or symbols visible)

Blue & White Step on the throttle

Two electronic components: a black rectangular power adapter with connected cables and a red cord with wires (no visible text or symbols)

White, Cable White, 3 speed White, Reverse key Black, Brakes Blue, Thtottle Red, Electric lock Red, Indicator light

Black, Brakes Black & Red, Switch Neg

Centurion House, London Road,

Staines-upon-Thames, Surrey, TW18 4AX

REPRESENTANTE CE

E-CrossStu GmbH

Two electric motors with visible wiring and black cables, no text or symbols present

POTRZEBUJESZ POMOCY? SKONTAKTUJ SIĘ Z NAMI!

Close-up of a yellow plastic electrical connector with multiple colored wires and terminal blocks, placed on a dark surface (no text or symbols visible)

Red, Electric lock Red, Indicator light Black, Brakes Blue, Throttle White, 3 speed White, Hall White, Reverse key Yellow, Power Three-phase Red, Electric lock Red, Indicator light Blue, Throttle Black, Brakes White, Reverse key White, 3 speed White, Hall White, Cable Three-phase Power

Rysunek 3 Kontroler

Exterior view of a heat exchanger with a black plastic housing and red cable, no visible text or symbols

Blue & White Step on the throttle

Two electronic components: a black rectangular power adapter with connected cables and a red cord with terminal connectors (no visible text or symbols)

White, Cable White, 3 speed White, Reverse key Black, Brakes Blue, Thtottle Red, Electric lock Red, Indicator light

Black, Brakes Black & Red, Switch

C/O YH Consulting Limited Biuro 147,

Centurion House, London Road,

Staines-upon-Thames, Surrey, TW18 4AX

Przedstawiciel UE

E-CrossStu GmbH

Mainzer Landstr.69, 60329 Frankfurt am

Główny.

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Two electric motors with visible wiring and black cables, no text or symbols present

HULP NODIG? NEEM CONTACT MET ONS OP!

Close-up of a yellow plastic electrical connector with multiple colored wires and terminal blocks, placed on a dark surface (no text or symbols visible)

Red, Electric lock Red, Indicator light Black, Brakes Blue, Throttle White, 3 speed White, Hall White, Reverse key Yellow, Power Three-phase

Red, Indicator light Red, Electric lovk Blue, Throttle Black, Brakes White, Reverse key White, 3 speed White, Hall White, Cable Three-phase Power

Figuur 3 Controller

Regelaarspanning: DC48-54V 1. Rood

48V+

2. Zwart 48V-

Exterior view of a heat exchanger with cooling fins and red wiring (no text or symbols visible)

Blue & White Step on the throttle

Two electronic components: a black rectangular power adapter with connected cables and a red cord with wires (no visible text or symbols)

White, Cable White, 3 speed White, Reverse key Black, Brakes Blue, Thtottle Red, Electric lock Red, Indicator light

Black, Brakes Black & Red, Switch

C/O YH Consulting Limited Kantoor 147,

Centurion House, London Road,

Staines-upon-Thames, Surrey, TW18 4AX

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Voornaamst.

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Two electric motors with visible wiring and black cables, no text or symbols present

BEHÖVER HJÄLP? KONTAKTA OSS!

Close-up of a yellow plastic electrical connector with multiple colored wires and terminal blocks, placed on a dark surface (no text or symbols visible)

Figur 2 Motorkabeldragning

2. Styrenhet Det

Red, Electric lock Red, Indicator light Black, Brakes Blue, Throttle White, 3 speed White, Hall White, Reverse key Yellow, Power Three-phase Red, Electric lovk Red, Indicator light Blue, Throttle Black, Brakes White, Reverse key White, 3 speed White, Hall White, Cable Three-phase Power

Figur 3 Styrenhet

Exterior view of a heat exchanger with cooling fins and red wires (no text or symbols visible)

Figur 4 visar styrenhetens kabelanslutningar.

3. Bilaga

3.1 Handtag

Vrid handtagslinan (vrid gasreglaget).

Blue & White Step on the throttle

Figur 6 Pedal-/acceleratorkabeln

3.3 Laddare

Two electronic components: a black rectangular power adapter with connected cables and a red cord with wires (no visible text or symbols)

Laddarens anslutning visas i figur 7.

White, Cable White, 3 speed White, Reverse key Black, Brakes Blue, Thtottle Red, Electric lock Red, Indicator light

Black, Brakes Black & Red, Switch

C/O YH Consulting Limited Office 147,

Centurion House, London Road,

Staines-upon-Thames, Surrey, TW18 4AX

EC

REP

E-CrossStu GmbH

Mainzer Landstr.69, 60329 Frankfurt am

Main.

VEVOR®

TOUGH TOOLS, HALF PRICE

www.vevor.com/support