RE 17 AMS 10/10 - Pressure gauge ROTHENBERGER - Free user manual and instructions

USER MANUAL RE 17 AMS 10/10 ROTHENBERGER

Instructions for use

Warning symbol and icon: triangular warning triangle with exclamation mark, circular person reading a book

35400

35401

35403

35798

OverviewA

Labeled diagram of an oxygen gas cylinder system with numbered components

10 12 13 11 20 19 18 14 15 16 17

B Description

1 8 4 6 26 2 7 3 5 25 O2Acetylen 19 18 17 13 14 16 15 22 20 21 23 24 13 9 11 6 27 5 12 10 28 14

Intro

DEUTSCH - Originalbetriebsanleitung!Bedienungsanleitung bitte lesen und aufbewahren! Nicht wegwerfen! Bei Schäden durch Bedienungsfehler erlischt die Garantie! Technische Änderungen vorbehalten!	Seite 2
ENGLISHPlease read and retain these directions for use. Do not throw them away! The warranty does not cover damage caused by incorrect use of the equipment! Subject to technical modifications!	page 11
FRANÇAISLire attentivement le mode d'emploi et le ranger à un endroit sûr! Ne pas le jeter! La garantie est annulée lors de dommages dûs à une manipulation erronée! Sous réserve de modifications techniques!	page 20
ESPAÑOL¡Por favor, lea y conserve el manual de instrucciones! ¡No lo tire! ¡En caso de daños por errores de manejo, la garantía queda sin validez! Modificaciones técnicas reservadas!	página 29
ITALIANOPer favore leggere e conservare le istruzioni per l’uso! Non gettarle via! In caso di danni dovuti ad errori nell’uso, la garanzia si estingue! Ci si riservano modifiche tecniche!	Pagina 38
TÜRKÇEKullanim açıklamalarini lütfen dikkatlice okuyunuz ve bir yerde muhafaza ediniz! Çöpe atmayiniz! Kullaniminda yapılan hatalar, garantinin silinmesine neden olur! Teknik deðipiklikler yapma hakkimiz saklidir!	sayfa 47
ΕΛΛΗΝΙΚΑΟδηγίες χειρισμού παρακαλείσθε να τις διαβάσετε και να τις φυλάσσετε! Μην τις πετάξετε! Σε ζημιες από σφάλματα χειρισμού παυει να ισχύει η εγγύηση! Με επιφύλαξη για τεχνικές αλλαγές!	Σελίδα 56
РУССКИЙПрочтите инструкцию по эксплуатации и сохраняйте её для дальнейшего использования! В случае поломки инструмента из-за несоблюдения инструкции клиент теряет право на обслуживание по гарантии! Возможны технические изменения!	Страница 65

Inhalt

Seite

Diagram of a mechanical assembly with a tool and directional arrow (no text or symbols)

richtig

Diagram of a mechanical tool interacting with a block, showing motion direction (no text or symbols)

zu hoch

Diagram of a machining process showing a tool pressing into a workpiece with an arrow indicating direction (no text or symbols)

zu niedrig

Email: [e-mail]

www.rothenberger.com

10 Entsorgung

1 Safety instructions....12

1.1 Intended use....12
1.2 General safety instructions 12
1.3 Special safety instructions....13

2 Technical dara....14

3 Functions ....15

3.1 Overview (A)....15
3.2 Operational description and start up (B)....15

4 Setting and extinguishing the flame....16

4.1 Setting the flame....16
4.2 Extinguishing the flame....16

5 Exchanging the bottles and the gas cartridges....17

5.1 Exchanging the oxygen bottle....17
5.2 Exchanging the acetylene bottle 17
5.3 Exchanging the Maxigas 400 cartridge....17

6 Malfunctions and maintenance....17

7 Transport and storage....18

8 Accessories....18

9 Customer service....18

10 Disposal....19

Markings in this document:

Danger!

This sign warns against the danger of personal injuries.

Caution!

This sign warns against the danger of property damage and damage to the environment.

Call for action

1.1 Intended use

Through the use of refillable 5L or 10L steel acetylene and oxygen tanks, this universally applicable device allows a long welding time while being light and easy to handle. A device which is also excellent for hard soldering when used in combination with Maxigas 400.

1.2 General safety instructions

ATTENTION! All instructions must be read. Errors due to non-compliance with the instructions below can cause fire and/or severe injury. It is absolutely mandatory to comply with the legal safety regulations and technical guidelines. Damages due to operator error void the warranty.

KEEP THESE INSTRUCTIONS AVAILABLE.

1) Work area

a) Keep your work area neat and clean. Messy or poorly lit work areas can lead to accidents.

b) Do not work with the device in explosive environments containing flammable liquids, gases or dusts. Tools create sparks that can ignite the dust, fumes or gases. Make sure ventilation is adequate. If possible, do not work in closed spaces.

c) Keep children and other people away from the tool during use. If you are distracted, you can lose control of the device.

d) Do not misuse the hoses for carrying or hanging the device. Keep the hoses away from heat, oil, sharp edges and moving parts of the device. Damaged or tangled hoses increase the risk of explosion.

e) Keep the device free of oil and grease. In pure oxygen, oils and greases of any kind can explode on their own. Do not place the device near heat sources (heaters, ovens, open flames, etc.).

2) Personal safety

a) Stay alert, pay attention to what you do, and work sensibly with any tool. Do not use the device if you are tired or under the influence of drugs, alcohol or medication. A single moment of distraction when using the machine can lead to serious injury.

b) Wear personal safety equipment and always wear safety glasses. Depending on the tool type and application, wearing personal safety equipment, such as slip-resistant safety shoes, flame-resistant clothing and safety glasses decreases the risk of injury.

c) Do not be overconfident. Make sure to stand securely and always keep your balance. This allows you to control the device better in unexpected situations.

d) Wear proper clothing. Do not wear loose clothing or jewellery. Keep hair, clothing and gloves away from moving parts. Loose clothing, jewellery or long hair can get caught in moving parts.

3) Careful handling and use of tools

a) Keep unused tools out of the reach of children. Do not allow anyone to use the device who is not familiar with it or who has not read its instructions. Tools are dangerous when used by inexperienced persons.

b) Maintain the device with care. Check to see whether the device's parts are operating properly and do not jam. See whether parts are broken or damaged enough to affect the device's operation. Have the damaged parts repaired before using the device. Many accidents are caused by poorly maintained tools.

c) Never leave the brazing tool unsupervised during use. There is an acute risk of fire.

d) Make sure that the manometers are seated securely on the acetylene and oxygen pressure regulator. Replace damaged manometers only with original ROTHENBERGER replacement parts.

e) Safety check valve for oxygen and acetylene to be used in intellectual property applications.

4) Service

Have your device repaired only by qualified experts and only with original ROTHEN-BERGER replacement parts. This ensures the continued safety of the device.

1.3 Special safety instructions

Acetylene and Maxigas 400 are extremely flammable, colourless, heavier than air, and have a perceptible odour.

Cartridges, acetylene and oxygen tanks must not be handled by children.

Store the cartridges and gas tanks in a well-ventilated area.

Do not smoke when working near the tanks.

Keep the cartridges and gas tanks away from ignition sources.

Check the screw joints' tightness using foaming substances (e.g., soapy water, leak detection spray).

Close the tank valves during malfunctions and after work.

Do not use, transport and store the cartridges or bottles in a horizontal position. When cartridges lie flat, liquid Maxigas 400 enters the gas cartridge valve and the burner nozzle, and that leads to malfunctions.

Acetylene bottles must be stood upright when removing gas from them or with their valve 40 cm higher than the foot of the bottle in order to avoid liquid acetone also being dragged out of the bottle.

If medical advice is needed, have product container or label at hand.

Read label before use.

IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing.

Avoid breathing in dust/smoke/gas/mist/vapour/aerosol.

IF THEY ARE BREATHED IN: Go out into the fresh air and stay quietly in one in position which eases breathing.

Eliminate all ignition sources if safe to do so.

Leaking gas fire: Do not extinguish, unless leak can be stopped safely.

In case of fire: Stop leak if safe to do so.

Keep the pressure reducer free of grease and oil.

DANGER WARNINGS! Contains gas under pressure; may explode if heated!

Causes serious eye irritation! May cause drowsiness or dizziness! May cause or intensify fire; oxidiser!

2 Technical dara

	RE 17 UNIVERSAL Triple Gas System AMS 5/5	RE 17 UNIVERSAL Triple Gas System AMS 10/10	RE 17 STANDARD Triple Gas System AMS 10/10
Product number:	35400	35401	35798
Cylinder contents	5 l acetylene / 5 l oxygen / 600 ml Maxigas 400	10 l acetylene / 10 l oxygen / 600 ml Maxigas 400	10 l acetylene / 10 l oxygen / 600 ml Maxigas 400
Welding range:	0.5 to 14 mm		0.5 to 9 mm
Cutting range:	12.0 to 50 mm		12.0 to 25 mm
Welding and cutting:	Acetylene with oxygen
Hard soldering:	Acetylene with oxygen or Maxigas 400 with adapter and torch (accessories)
Operating temperature:	1250°C
Flame temperature:	3100°C

Welding inserts

Welding insert	Welding size	Article-No.	Gas type	Oxygen pressure	Acetylene-pressure	Oxygen-consumption	Acetylene-consumption
Size	[mm]			[bar]	[bar]	[l/h]	[l/h]
1	0,5 - 1,0	35325	Acetylene	2,5	0,2	80	80
2	1,0 - 2,0	35326				160	160
3	2,0 - 4,0	35327				315	315
4	4,0 - 6,0	35328				500	500
5	6,0 - 9,0	35329				800	800
6	9,0 - 14,0	35334				1250	1250

Flame cutting nozzles

Nozzle	Cutting size	Article No.	Oxygen-pressure	Acetylene-pressure
Size	[mm]		[bar]	[bar]
1/32	12-25	35341	2,0	≤ 0,5
3/64	25-50	35344	2,5
1/16	50-100	35345	3,5

3.1 Overview (A)

1	Acetylene cylinder	8	Twin tubing bundle	15	Cutting nozzle
2	Oxygen cylinder	9	Maxigas 400	16	Torch key
3	Acetylene cylinder welding regulator	10	RE17 handle	17	Gas control valve Maxigas
4	Oxygen cylinder welding regulator	11	RE17 wing lever	18	Tube adapter Ma-xigas
5	Transport carriage	12	RE17 welding inserts	19	Safety lighter
6	Rubber caps red	13	Nozzle cleaner	20	Replacement flints
7	Rubber caps blue	14	Heating nozzle

3.2 Operational description and start up (B)

Welding with high-performance welding nozzles:

Basically, the welding flame should burn neutrally (the gas mixture is balanced, see 4.1), and its size should be adjusted to the material thickness, the weld shape, the welding position and the heat conductivity of the material.

When welding steel at greater thicknesses, open both valves wide, and when welding thinner welding steel plates close the valves somewhat.

Preheat the material and welding rod. As soon as the metal begins to melt on both sides of the seam, introduce the welding rod. Make sure that the welding area heats evenly. Run the burner in half circles around the welding rod.

Brazing:

Clean the connecting surfaces polish them and round off the edges. Preheat the brazing area.

Place the tip of the soldering rod onto the soldering area, melt a drop of solder, and spread it under constant flame movement.

Torch cutting:

→ Select the cutting nozzles (23) according to the thickness of the workpiece (see Technical Data) and screw into the wing lever cutting insert (20). Now also screw the heating nozzle (24) into the wing lever cutting insert (20). Now connect up this unit with the hand grip (15).
To do this use a suitable installation wrench. Only use clean, undamaged original ROTHENBERGER cutting nozzles. Ensure that the sealing surfaces on the nozzles and the cutting head are perfect.

Adjusting the operating pressures

→ Initially keep the adjusting valves for oxygen and fuel gas (16 and 17) closed on the hand grip (15).
→ Slowly open the bottle valves (1 and 2) or the removal valves (9 and 10) on the distribution line by turning them to the left.
→ Open the shutoff valve (7) on the oxygen pressure regulator and the adjusting valve for oxygen (16) on the hand grip (15) by turning to the left and also open the cutting oxygen wing lever (22) through tipping to the left.
→ Adjust the operating pressure (see Technical Data) through turning the adjusting screw (5) on the bottle pressure reducer for oxygen (3).
→ Close the cutting oxygen wing lever (22) by tipping it to the right and close the adjusting valve for oxygen (16) by turning it to the right.
→ Open the shutoff valve (8) on the fuel gas pressure regulator and adjust the fuel gas pressure (see Technical Data) through turning the adjusting screw (6).

Ignition and adjustment of the flame

→ Before igniting, make sure that the connections between the containers and the regulator valves have no gas leaks (use a leak location spray or soapy water).

→ First open the adjusting valve for oxygen (16) on the hand grip (15) by turning to the left then open the preheating oxygen valve (21) and the adjusting valve for fuel gas (17) by turning to the left.
→ Ignite the flowing out gas mixture immediately using a suitable igniter. Adjust the flame into a neutral condition by making adjustments on the preheating oxygen valve (21) or the adjusting valve for oxygen (16) and the adjusting valve for fuel gas (17) (like the welding flame, see 4.1).
→ Open the cutting oxygen wing lever (22) completely by tipping it to the left, or reregulate the oxygen pressure (see Technical Data). Adjust the flame into a neutral condition again and then close the cutting oxygen wing lever (22) by tipping it to the right.

Beginning to cut

→ Put the torch in first cut position and use the heating flame to heat up the workpiece to ignition temperature, approximately bright red

Caution! Do not melt down the material! Then open the cutting oxygen wing lever (22) by tipping it to the left and slowly move the burner into the cutting position

Cutting speed

The correct cutting speed can be recognized by the slag discharge, vertical flying sparks and cutting noise.

Diagram of a mechanical assembly with a tool and directional arrow (no text or symbols)

correct

Diagram of a mechanical component being cut with an arrow indicating direction (no text or symbols)

to high

Diagram of a machining process showing a tool pressing into a workpiece (no text or symbols present)

to low

4 Setting and extinguishing the flame

4.1 Setting the flame

With the hand dial marked red on the handle, adjust the size and appearance of the flame. If the flame cannot be ignited or cuts off, the gas pressure is too high. In that case, choke off the gas at the torch handle (the dial marked red) by turning it rightward.

The oxygen valve (the dial marked blue) must be completely open at the torch handle. If the flame looks yellow, there is too much gas. Carefully choke the gas valve (the dial marked red) at the torch handle by turning it farther rightward.

blue-green, strongly bright blue Correct settings short+purple blue Oxygen surplus long+light bright bright yellow blue Gas surplus

Then set to a neutral flame. This means that the strongly glowing blue-green core of the flame must be sharply delineated from the blue border of the flame (the secondary flame).

4.2 Extinguishing the flame

To extinguish the flame, first close the gas valve (the dial marked red) and then the oxygen valve (the dial marked blue) at the torch handle by turning rightward.

Close the acetylene and the oxygen tank valve by turning them rightward. Also close these valves during extended breaks.

5 Exchanging the bottles and the gas cartridges

5.1 Exchanging the oxygen bottle

→ Close the oxygen bottle (2) valve by turning it to the right.
→ Screw off the oxygen pressure regulator (3) by turning it counter-clockwise using a suitable spanner (spanner width 32).
→ Remove the oxygen bottle from its holder and unscrew the protective cap. Now replace the empty bottle by a full one and fasten it to the frame.
→ Ensure that the gasket in the oxygen pressure regulator is present and intact.
→ In so doing, make sure that the connections are free of oil and grease.
→ Remove the protective cap on the full bottle and screw the oxygen pressure regulator in a clockwise direction onto the oxygen bottle. Use a suitable spanner to tighten it down.

5.2 Exchanging the acetylene bottle

→ Close the acetylene bottle (1) valve by turning it to the right.
→ Screw off the acetylene pressure regulator (4) by turning it counter-clockwise.
→ Remove the acetylene bottle from its holder and unscrew the protective cap. Now replace the empty acetylene bottle by a full one and fasten it to the frame.
→ In so doing, make sure that the connections are free of oil and grease.
→ Remove the protective cap on the full bottle and screw the acetylene pressure regulator in a clockwise direction onto the acetylene bottle.

5.3 Exchanging the Maxigas 400 cartridge

→ Close the gas regulating valve by turning it to the right.
→ Pull the Maxigas 400 cartridge with its gas regulating valve and the hose line upward and out of the mounting.
→ Unscrew the Maxigas 400 cartridge to the left from the gas regulating valve.
→ Ensure that the gasket in the gas regulating valve is present and intact.
→ Only original ROTHENBERGER Maxigas 400 cartridges may be used. Install a full Maxigas 400 cartridge into the gas regulating valve by turning it to the right.
→ Lead the full Maxigas 400 cartridge with the mounted gas regulating valve and hose line into the holder.

6 Malfunctions and maintenance

Problem	Cause / Solution
The flame turns yellow	Either the oxygen bottle valve is closed, or it is not open wide enough or the oxygen bottle is empty. Open the oxygen tank valve. Replace the empty oxygen tank with a full one.
The flame gets smaller or lifts off the burner.	Either the acetylene bottle valve is closed, or it is not open wide enough or the acetylene bottle is empty. Open the acetylene valve by turning it (farther) left, or replace the acetylene tank.

! Regularly check the hoses for cuts and leaks (visual inspection). Replace the hose package with its single-tank fuse if the single-tank fuse has triggered after a flashback. Hoses become porous with time. Therefore, replace the hose package as soon as small cuts appear on the hoses.

7 Transport and storage

The bottle valves (1 + 2) on the bottles must be closed to transport them.

After finishing the welding work: With the oxygen and acetylene bottle valves (1 + 2) closed, slowly open the valves (16 + 17) on the handle piece and allow the residual quantity of gas to escape (note the manometer display). This discharges the hoses and the oxygen pressure regulator.

Remove the acetylene and oxygen pressure regulator. Screw off the gas cartridge valve of the Maxigas 400 cartridge. The hoses can be connected to the oxygen pressure regulator and the gas cartridge valve.

The protective cap must always be screwed on during transport!

Secure the device against tilting and slipping on the loading surface. Store and transport only with the containers upright.

Reusable containers must be filled only by authorized facilities.

Refilling in an unintended manner can cause severe accidents.

8 Accessories

Accessory Name	ROTHENBERGER Part Number
Protective guard f. oxygen pressure red.	35146
Protective guard f.acetylen pressure red	35140
Nozzle Cleaner, 10 pcs.	510105
Torch Spanner	510106
Soapstone Marker, 100x10x10mm	561550
Wire scratch brush, 3rows	561351
Wire scratch brush, 4rows	561352
Flame protective mat, 33x50cm	31050
Oxygen refilling bend	35199
Dual hoses A/S, 2,5m	35221
Oxygen pressure reducer, ISO 5171	35634
Acetylene pressure reducer, ISO 5171	35794
Welding Goggles DIN EN 166	540620 (A4), 540621 (A5)
Blowback Prevention acetylen	540365
Blowback Prevention oxygen	540360
Hand-held-/ Magnet Welding Mirror	540850 / 540855
RE 17 Pipe Welding Attachments, flexible	www.rothenberger.com

9 Customer service

The ROTHENBERGER service locations are available to help you (see listing in catalog or online) and replacement parts and service are also available through these same service locations.

Order your accessories and spare parts from your specialist retailer or using our service-after-sales hotline:

Phone: [phone] / 800 - 8200

Fax: [phone] / 800 - 7491

Email: [e-mail]

www.rothenberger.com

10 Disposal

Components of the unit are recyclable material and should be put to recycling. For this purpose registered and certified recycling companies are available. For an environmental friendly disposal of the non-recyclable parts (e.g. electronic waste) please contact your local waste disposal authority.

For EU countries only:

Do not dispose electric tools with domestic waste. In accordance with the European Directive 2012/19/EC the disposal of electrical and electronic equipment and its implementation as national law, electric tools that are no longer serviceable must be collected separately and utilised for environmentally compatible recycling.

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correct

Diagram of a mechanical press or cutting tool with a conical component and an arrow indicating direction (no text or symbols present)

trop haut

Diagram of a machining process showing a tool pressing into a workpiece (no text or symbols present)

trop bas

blue-green, strongly bright blue Correct settings short+purple blue Oxygen surplus long+light bright bright yellow blue Gas surplus

Email: [e-mail]

www.rothenberger.com

Diagram of a robotic arm cutting a rectangular object with a tassel, showing motion direction (no text or symbols)

correcto

Diagram of a mechanical press or cutting tool with a conical component and an arrow indicating direction (no text or symbols)

demasiado alta

Diagram of a machining process showing a tool pressing into a workpiece (no text or symbols present)

demasiado bajo

blue-green, strongly bright blue Correct settings short+purple blue Oxygen surplus long+light bright bright yellow blue Gas surplus

Email: [e-mail]

www.rothenberger.com

10 Eliminación

Diagram of a mechanical assembly with a tool and directional arrow (no text or symbols)

correcto

Diagram of a mechanical component being cut with an arrow indicating motion (no text or symbols)

troppo alto

Diagram of a mechanical tool interacting with a block, showing motion direction (no text or symbols)

troppo basso

blue-green, strongly bright blue Correct settings short+purple blue Oxygen surplus long+light bright bright yellow blue Gas surplus

Email: [e-mail]

www.rothenberger.com

10 Smaltimento

blue-green, strongly bright blue Correct settings short+purple blue Oxygen surplus long+light bright bright yellow blue Gas surplus

Email: [e-mail]

www.rothenberger.com

10 Atıklar İçin

Diagram of a mechanical assembly with a tool and directional arrow (no text or symbols)

Σωστή

Diagram of a mechanical press or cutting tool with a tool and arrow indicating motion (no text or symbols)

Πολύ υψηλή

Diagram of a machining process showing a tool pressing into a workpiece with an arrow indicating direction (no text or symbols)

Πολύ χαμηλ ή

blue-green, strongly bright blue Correct settings short+purple blue Oxygen surplus long+light bright bright yellow blue Gas surplus

Email: [e-mail]

www.rothenberger.com

Diagram of a mechanical assembly with a tool and directional arrow (no text or symbols)

Правильна

Diagram of a mechanical component being cut with an arrow indicating motion (no text or symbols)

Слишком высокая

Diagram of a mechanical press or cutting tool with a conical component and directional arrow (no text or symbols)

Слишком низкая

blue-green, strongly bright blue Correct settings short+purple blue Oxygen surplus long+light bright bright yellow blue Gas surplus

ROTHENBERGER Worldwide

Australia	ROTHENBERGER Australia Pty. Ltd.Unit 6 · 13 Hoyle Avenue · Castle Hill · N.S.W. 2154Tel + 61 2 / 98 99 75 77 · Fax + 61 2 / 98 99 76 [e-mail]	Italy	ROTHENBERGER Italiana s.r.l.Via G. Reiss Romol 17-19 · I-20019 Settimo MilaneseTel + 39 02 / 32 50 601 · Fax + 39 02 / 38 50 [e-mail] · www.rothenberger.it
Austria	ROTHENBERGER Werkzeuge- und Maschinen Handelsgesellschaft m.b.H.Gewerbeparkstraße 9 · A-5081 AntifTel + 43 62 46 / 7 20 91-45 · Fax + 43 62 46 / 7 20 [e-mail] · www.rothenberger.at	Netherlands	ROTHENBERGER Nederland by Postbus 45 · NL-5120 AA IRjenTel + 31 1 61 / 29 55 79 · Fax + 31 1 61 / 29 39 [e-mail] · www.rothenberger.nl
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