AB1500MAX - Jackhammer SCHEPPACH - Free user manual and instructions

USER MANUAL AB1500MAX SCHEPPACH

Günzburger Straße 69

D-89335 Ichenhausen

Verehrter Kunde

Explanation of the symbols on the device

Symbols are used in this manual to draw your attention to potential hazards. The safety symbols and the accompanying explanations must be fully understood. The warnings themselves will not rectify a hazard and cannot replace proper accident prevention measures.

Read the operating and safety instructions before start-up and follow them!

Wear hearing protection. Excessive noise can result in a loss of hearing.

Wear a dust protection mask. When machining wood and other materials, harmful dust may be generated. Do not machine material containing asbestos!

Wear eye protection. Sparks created during work or fragments, chippings and dust ejected by the device can cause sight loss.

Wear protective gloves

Wear safety gloves

Protection class II

We have marked points in these operating instructions that impact your safety with this symbol

Table of contents: Page:

1. Introdu ctiOn 17
2. Device description 17
3. Scope of delivery 17
4. Proper use 17
5. Safety information 18
6. Technical data 19
7. Unpacking 20
8. Assembly/Before commissioning 20
   9.Start up 20
9. Electrical connection 21
10. Cleaning 21
11. Storage 21
12. Maintenance 21
13. Disposal and recycling 22
14. Troubleshooting 23
15. Declaration of conformity 71

1. Introduction

Manufacturer:

Scheppach GmbH

GünzburgerstraBe 69

D-89335 Ichenhausen

Dear Customer

We hope your new tool brings you much enjoyment and success.

Note:

In accordance with the applicable product liability laws, the manufacturer of this device assumes no liability for damage to the device or caused by the device arising from:

• Improper handling,
  Non-compliance with the operating manual,
• Repairs carried out by third parties, unauthorised specialists.
• Installing and replacing non-original spare parts
  Application other than specified
• Failure of the electrical system in the event of the electrical regulations and VDE provisions 0100, DIN 13 / VDE0113 not being observed

Please consider:

Read through the complete text in the operating manual before installing and commissioning the device.

The operating manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations.

The operating manual includes important instructions for safe, proper and economic operation of the device, for avoiding danger, for minimising repair costs and downtimes, and for increasing the reliability and extending the service life of the device.

In addition to the safety instructions in this operating manual, you must also observe the regulations applicable to the operation of the device in your country.

Keep the operating manual package with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. They must be read and carefully observed by all operating personnel before starting the work.

The device may only be used by personnel who have been trained to use it and who have been instructed with respect to the associated hazards. The required minimum age must be observed.

In addition to the safety instructions in this operating manual and the separate regulations of your country, the generally recognised technical rules relating to the operation of such machines must also be observed.

We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

2. Device description

1. Handle
2. On/off switch
3. Additional handle
4. Chuck lock
5. Tool receiver
6. Oil filling opening
7. Maintenance tool
8. Pointed chisel
9. Flat chisel
10. Lubricating grease

3. Scope of delivery

• Operating manual
• Pointed chisel
• Flat chisel
• Maintenance tool
• Lubricating grease

4. Proper use

The machine may only be used in the intended manner. Any use beyond this is improper. The user/ operator, not the manufacturer, is responsible for damages or injuries of any type resulting from this.

An element of the intended use is also the observance of the safety instructions, as well as the assembly instructions and operating information in the operating manual.

Persons who operate and maintain the machine must be familiar with it and must be informed about potential dangers.

In addition, the applicable accident prevention regulations must be strictly observed.

Other general occupational health and safety-related rules and regulations must be observed.

The liability of the manufacturer and resulting damages are excluded in the event of modifications of the machine.

The machine may only be operated with original parts and original accessories from the manufacturer.

The safety, operating and maintenance specifications of the manufacturer, as well as the dimensions specified in the technical data, must be observed.

Please observe that our equipment was not designed with the intention of use for commercial or industrial purposes. We assume no guarantee if the equipment is used in commercial or industrial applications, or for equivalent work.

5. Safety information

General safety information

Read all safety information and instructions.

Failure to observe safety information and instructions can result in electric shock, fire and/or serious injuries.

Save all warnings and instructions for future reference.

The term "electric tool" used in the safety instructions refers to mains-powered electrical tools (with a mains cable) and battery-powered electrical tools (without a mains cable).

Work area safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions may cause you to lose control of the device.

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not use the cable for another purpose, for example, carrying or hanging the power tool or pulling the plug out of the socket. Keep the cable away from heat, oil, sharp edges or moving device parts. Damaged or coiled cables increase the risk of an electric shock.
• If you work with a power tool outdoors, only use extension cables that are also suitable for outdoor use. Using an extension cable suitable for outdoor use reduces the risk of an electric shock.
• If you cannot avoid using the electrical tool in a wet environment, use a fault-current circuit breaker. Use of an RCD reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of carelessness when using electrical tools can result in serious injuries.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Keeping your finger on the switch or having the device switched on when you connect it to the power supply may result in accidents.
• Remove any adjusting key or wrench before turning the power tool on. A tool or spanner that is located in a rotating device part may result in injuries.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If dust extraction and collection devices can be mounted, make sure that they are connected and used properly. Use of dust collection can reduce dust-related hazards.

Power tool use and care

• Do not overload the device. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any electric tool that cannot be controlled with the switch is dangerous and must be repaired.
• Remove the plug from the socket and/or remove the battery before setting the device, changing accessories or putting the device away. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and Do not let people use the device who are not familiar with it or who have not read these instructions. Power tools are dangerous in the hands of untrained users.

• Maintain the electric tool with care. Check whether moving parts function properly and do not get stuck and whether parts are broken or are damaged and thus adversely affect the electric tool function. Have damaged parts repaired before using the device. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Safety instructions for hammers

• Wear hearing protection. Excessive noise can result in a loss of hearing.
• Use the additional grips if these are supplied with the electric tool. Loss of control can lead to injuries.
• When performing work during which the tool attachment can meet with concealed power lines or its own mains cable, hold the device by the insulated gripping surfaces. Contact with a live power line can also electrify metal device parts and lead to an electric shock.
• Use the appropriate detection devices in order to detect hidden supply lines or consult the local utility company. Contact with electrical lines can result in fire and electric shock. Damage to a gas line can lead to an explosion. Penetrating a water pipe causes property damage or may cause an electric shock.
• Hold the electrical tool firmly with both hands and ensure firm footing. It is safer to guide the electrical tool with two hands.
• Secure the workpiece. A workpiece held with a clamping device or vice is held more securely than with your hand.
• Wait until the electrical tool has come to a standstill before setting it down. The tool attachment can get caught and this can lead to loss of control over the electric tool.

Keep the noise level and vibration to a minimum!

• Only use devices which are free of defects.
• Maintain and clean the device at regular intervals.
• Adapt your working methods to the device.
• Do not overload the device.
• Have the device checked if necessary.
• Switch the device off if it is not in use.
  Wear gloves.

ATTENTION!

This power tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the machine.

Residual risks

The machine has been built according to the state-of-the-art and the recognised technical safety requirements. However, individual residual risks can arise during operation.

• Health hazard due to electrical power, with the use of improper electrical connection cables.
• Before performing setting or maintenance work, release the start button and pull out the power plug.
• Furthermore, despite all precautions having been met, some non-obvious residual risks may still remain.
• Residual risks can be minimised if the "Safety information" and the "Proper use" together with the operating manual as a whole are observed.
• Avoid accidental starting of the machine: the operating button may not be pressed when inserting the plug in an outlet. Use the tool that is recommended in this operating manual. This is how to ensure that your machine provides optimum performance.
• Keep your hands away from the work area, when the machine is in operation.

6. Technical data

Stroke rate 4600 min	-1
Dimensions L x W x H	470 x 240 x 95 mm
Impact force 27 J
Engine	220 - 240 V~ / 50 Hz
Rated input P1	1300 W
Protection class	II
P rote c t i o n category	IP20
Retainer	SDS - MAX System

Technical changes reserved!

Noise & vibration

Warning: Noise can have serious effects on your health. If the machine noise exceeds 85 dB, please wear suitable hearing protection.

Noise data

• Open the packaging and carefully remove the device.
• Remove the packaging material, as well as the packaging and transport safety devices (if present).
• Check whether the scope of delivery is complete.
• Check the device and accessory parts for transport damage. In the event of complaints the carrier must be informed immediately. Later claims will not be recognised.
  If possible, keep the packaging until the expiry of the warranty period.
• Familiarise yourself with the product by means of the operating manual before using for the first time.
• With accessories as well as wearing parts and replacement parts use only original parts. Replacement parts can be obtained from your dealer.
• When ordering please provide our article number as well as type and year of manufacture for your product.

WARNING!

Danger of choking and suffocating!

The packaging material, packaging and transport safety devices are not children's toys. Plastic bags, foils and small parts can be swallowed and lead to choking.

• Keep packaging material, packaging and transport safety devices away from children.

8. Assembly / Before commissioning

ATTENTION!

Always make sure the device is fully assembled before commissioning!

Inserting the chisel Fig. 2

• Clean tool before use and lightly grease tool shaft with grease.
• Pull back the SDS MAX chuck lock (4) as far as the stop. Insert the chisel as far as the stop and turn it until it latches into place.
• Release the SDS MAX chuck. It should only be possible to slide the chisel forwards or backwards by approx. 1cm in the chuck.
• Check the locking mechanism by pulling on the tool.

Remove tool

Removal takes place in reverse order.

Turning the tool, Fig. 3

To turn the tool to the correct position, the rear release ring (a) must be pulled forward towards the tool and held. Then the tool can be turned to the desired position. Then release the release ring (a) again and make sure that it is securely engaged.

Additional handle Fig. 2

For safety reasons, use the demolition hammer only with the additional grip.

The additional handle (3) allows the user additional hold when using the demolition hammer. For safety reasons, it is not permitted to use the device without the additional handle (3). The additional handle can be turned into any arbitrary position. Loosen the locking of the additional handle (3) by turning the handle anti-clockwise.

Turn the handle to the most comfortable working position and tighten the handle again by turning it clockwise.

9. Start up

ATTENTION!

Always make sure the device is fully assembled before commissioning!

Attention! For your safety, the machine may only be held by the two handles (1 and 3, Fig. 1)!

This avoids the risk of an electric shock when chiselling in the event contact is made with lines.

Switching on/off (fig. 4)

This electric tool operates with a momentary switch.

Warning! Hold the electric tool securely by the main and additional handles! Only then operate the on/off switch! Otherwise there is a danger of injury!

Hold the electric tool securely in a vertical position by the main and additional handles.

Press the on/off switch (2) and hold it in position. Release the ON/OFF switch (2) to switch the electric tool off.

• For continuous operation, press the on/off switch (2) and the locking knob (b) on the handle simultaneously.
• To switch off continuous operation, press the on/off switch (2) and then release it again.

Always keep chisel tools sharp.

Attention:

• Only work with low pressure when chiselling.
• Too much pressure puts unnecessary strain on the motor.

Replacing the mains connection cable

If the mains connection cable of this device is damaged, it must be replaced by the manufacturer, their service department or a similarly qualified person to avoid dangers.

10. Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions.

The customer's mains connection as well as the extension cable used must also comply with these regulations.

Damaged electrical connection cable

The insulation on electrical connection cables is often damaged.

This may have the following causes:

• Pressure points, where connection cables are passed through windows or doors.
• Kinks where the connection cable has been improperly fastened or routed.
• Places where the connection cables have been cut due to being driven over.
  Insulation damage due to being ripped out of the wall outlet.
• Cracks due to the insulation ageing.
  Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage.

Check the electrical connection cables for damage regularly. Ensure that the connection cables are disconnected from electrical power when checking for damage.

Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use connection cables of the same designation.

The printing of the type designation on the connection cable is mandatory.

For single-phase AC motors, we recommend a fuse rating of C 16A or K 16A for machines with a high starting current (from 3000 watts)!

11. Cleaning

Attention!

Disconnect the mains plug before carrying out any cleaning work.

We recommend that you clean the device directly after every use.

Wipe swarf and dust off the machine from time to time with a cloth.

Clean the device at regular intervals using a damp cloth and a little soft soap. Do not use any cleaning products or solvents; they could attack the plastic parts of the device. Make sure that no water can penetrate the device interior.

12. Storage

Store the device and its accessories in a dark, dry and frost-free place that is inaccessible to children. The optimum storage temperature lies between 5 and 30^ .

Store the power tool in its original packaging.

Cover the power tool to protect it from dust or moisture.
Store the operating manual with the power tool.

13. Maintenance

Attention!

Disconnect the mains plug before carrying out any maintenance work.

Connections and repairs

Connections and repair work on the electrical equipment may only be carried out by electricians.

Carbon brushes

If excessive sparks are generated, have an electrician check the carbon brushes.

Attention! The carbon brushes must only be replaced by an electrician.

Maintenance

The device has no further internal parts that require maintenance.

Please provide the following information in the event of any enquiries:

Type of current for the motor
Data of machine type plate
Data of motor type plate

Service information

With this product, it is necessary to note that the following parts are subject to natural or usage-related wear, or that the following parts are required as consumables.

Wearing parts*: Carbon brushes, chisel

• may not be included in the scope of supply!

14. Disposal and recycling

Notes for packaging

The packaging materials are recyclable. Please dispose of packaging in an environmentally friendly manner.

Notes on the electrical and electronic equipment act [ElektroG]

Waste electrical and electronic equipment does not belong in household waste, but must be collected and disposed of separately!

• Used batteries or rechargeable batteries that are not installed permanently in the old appliance must be removed non-destructively before disposal. Their disposal is regulated by the battery law.
• Owners or users of electrical and electronic devices are legally obliged to return them after use.
• The end user is responsible for deleting their personal data from the old device being disposed of!
• The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must not be disposed of with household waste.

• Waste electrical and electronic equipment can be handed in free of charge at the following places:

• Public disposal or collection points (e.g. municipal works yards)

• Points of sale of electrical appliances (stationary and online), provided that dealers are obliged to take them back or offer to do so voluntarily.
• Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimetres, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorised collection point in your vicinity.

• Further supplementary take-back conditions of the manufacturers and distributors can be obtained from the respective customer service.

• If the manufacturer delivers a new electrical appliance to a private household, the manufacturer can arrange for the free collection of the old electrical appliance upon request from the end user. Please contact the manufacturer's customer service for this.

• These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. In countries outside the European Union, different regulations may apply to the disposal of waste electrical and electronic equipment.

15. Troubleshooting

The following table shows fault symptoms and describes remedial measures in the event of your machine failing to work properly. If you cannot localise and rectify the problem with this, please contact your service workshop.

Fault Possible cause Remedy
Motor does not start	Mains fuse blown Check mains fuse
	Extension cable defective Replace extension lead
	Connection to the motor or switch not OK	Have this checked by an electrician
	Motor or switch faulty Have this checked by an electrician
	Carbon brushes defective Have this checked by an electrician
Motor not supplying power, fuse tripping	Cross section of the extension cable insufficient	see Electrical connection
	Overload Check tool
	Electrical system defect Have this checked by an electrician

Günzburger Straße 69

D-89335 Ichenhausen

Cher client,

Günzburger Straße 69

D-89335 Ichenhausen

Vázeny zákaznik,

Zelame Vam vela zabavy a uspechov pri pracis Vaśim novym pristrojom.

Upozornenie:

Günzburger Straße 69

D-89335 Ichenhausen

Kedves Ügyfelünk!

EC Declaration of Conformity

Standard references:

EN 62841-1:2015+A11; EN IEC 62841-2-6:2020+A11; EN IEC 55014-1:2021; EN IEC 55014-2:2021;

ENIEC61000-3-2:2019+A1+A2;EN61000-3-3:2013+A1+A2

This declaration of conformity is issued under the sole responsibility of the manufacturer.

The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyer's rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period of time. With respect to parts not manufac

tured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded. The saw blade is a consumable item and explicitly excluded from any warranty.

Garantie FR