Eco+ 600P - Slicer JAC - Free user manual and instructions

USER MANUAL Eco+ 600P JAC

Line drawing of a white industrial machine with wheels and ventilation slots (no text or symbols)

EN- Translation of original user instructions

Automatic frame slicer Eco+ Face+ 5

1 BEFORE COMMISSIONING 6
2 WARRANTY 6
3 WARNINGS 7
4 TECHNICAL SPECIFICATIONS 8
4.1 Technical specifications ....8 4.2 Details of materials in direct contact with the bread....9
5 INSTALLATION AND COMMISSIONING 9
5.1 Unpacking the machine: 9
5.2 Positioning: 9
5.3 Electrical connection: 10
5.4 Commissioning: 10
5.5 Danger: 10
6 CONTROLS AND SAFETY FEATURES....11
6.1 Controls: 11 6.2 Work areas: 44
6.2 Work area: 11 6.3 Safety features: 11
7 OPERATION....11
8 MAINTENANCE....12
8.1 Daily, by a trained operator....12
8.2 Every 25,000 loaves and/or at least once a year, by an approved agent. 12
8.3 Blade replacement....13
9 CONSUMABLES 14
9.1 List of CONSUMABLES....14
10 MALFUNCTIONS....15
11 ERROR CODES....16
12 LIST OF COMPONENTS IN ILLUSTRATIONS....17

English

1 BEFORE COMMISSIONING

Thank you for choosing a JAC system. It is essential that you read these instructions before installing and commissioning this machine. This will protect you and avoid damaging your machine.

These instructions refer to various illustrations in order to make them easier to understand. These illustrations are at the end of the instructions. Please refer to them whenever you see the following symbols: (fig.X,n°Y).

To ensure that your machine gives you full satisfaction over the coming years, we invite you to familiarise yourself with the following advice:

- Enlist the help of your approved agent for installation, commissioning and service support.

- In order to be covered by the 5-year warranty (see terms and conditions set out below), please have your dealer fill in the service booklet when your machine is being installed. The service booklet is at the back of your machine.

2 WARRANTY

All JAC products are covered by a 5-year warranty.

This warranty is valid for all parts on your machine, including electronic components but excluding consumables. The warranty takes effect on the date the equipment is installed.

Subject to the following restrictive conditions:

- Equipment acquired from an approved dealer;

- Installation carried out by an approved agent;

- Equipment used in accordance with the instructions for use and for the intended purpose for which it was manufactured;

- Equipment serviced on a daily basis in compliance with the instructions for use;

- Regular servicing by the approved agent in compliance with service specifications, with at least one service a year (servicing chargeable to the user).

- Exclusive use of genuine JAC parts.

If there is no record of servicing by an approved agent and/or if the service booklet has not been filled in correctly, warranty cover will be limited to one year.

This warranty does not cover:

- Replacement of consumables (§9);

- Parts not accepted as defective by our company;

- Problems due to improper use of the equipment;

- Problems due to installation not carried out by an approved agent;

- Parts or problems due to transit damage or improper handling.

Repairing and/or replacing defective parts during the warranty period does not bring about an extension of said warranty.

English

3 WARNINGS

It is most important that these user instructions be kept with the machine for any future reference. Should this machine be sold or transferred to another user, please ensure that the user instructions are handed over so that the new user can be familiarised with its operation and the warnings associated with it.

These warnings are given for your safety and that of others. We would therefore ask you to read them carefully before installing and using the machine.

This machine has been designed for use by authorised adults. Please therefore ensure that children do not touch it or use it as a toy.

This machine is intended exclusively for professional use.

It is dangerous to modify or attempt to modify the specifications of this machine.

After having installed this machine, please ensure that it is not standing on the power cable.

Follow the instructions given for its use.

This machine must be stored and used in an indoor room, protected from moisture and heat.

This machine must be adequately illuminated to operate it.

The noise level of this machine does not exceed 75 dB(A) in accordance with EN ISO 3744.

This machine must be used by one person at a time (unless otherwise specified).

This machine is intended for slicing baked bread which has cooled down.

This machine is not intended for the following breads and the following materials:

• Warm bread, stale bread.
• Frozen or partially thawed bread.
• Wholemeal breads with a hard crust and other types of bread with a hard crust.
• Rye breads.
• Non-edible products such as wood, plastic and similar materials.
• Any food that is not included in the bread and loaf cake category.

The machine may be damaged when cutting bread or materials for which the machine is not intended.

Always disconnect the mains supply before cleaning the machine inside/outside and when carrying out maintenance.

This machine is heavy. Take all necessary safety precautions when handling it.

English

4 TECHNICAL SPECIFICATIONS

4.1 Technical specifications

	ECO+ 450	ECO+ 450 M	ECO+ 600	ECO+ 450 blower	ECO+ 450 M blower	ECO+ 600 blower
Height (mm)	1337		1337	1337		1337
Width (mm)	604		784	1051		1231
Depth (mm)	745		745	829		829
Entry channel length (mm)	310	300	310	310	300	310
Entry channel width (mm)	440		600	440		600
Entry channel height (mm)	160		160	160		160
Packaging (mm)	800 x 860 x 1600
Net weight (kg)	165		180	175		190
Net weight + packing (kg)	185		200	185		210
Motor power rating (kW)	0.49	1.1	1.1	0.49	1.1	1.1
Motor type	Single-phase or three-phase	Three-phase	Single-phase or three-phase	Single-phase or three-phase	Three-phase	Single-phase or three-phase
220 V - 50 Hz (A)	5	-	5	5	-	5
380 V - 50 Hz (A)	3.2	3.2	3.2	3.2	3.2	3.2
Capacity (loaves/hour)	200<500
Noiso level (dB)	<75

	FACE+	FACE+ M
Height (mm)	1418	1418
Width (mm)	604	604
Depth (mm)	654	654
Entry channel length (mm)	310	310
Entry channel width (mm)	440	440
Entry channel height (mm)	160	160
Packaging (mm)	800 × 860 × 1600	800 × 860 × 1600
Net weight (kg)	165	165
Net weight + packing (kg)	185	185
Motor power rating (kW)	0.49	0.49
Motor type	Single-phase or three-phase	Three-phase
220 V - 50 Hz (A)	5	-
380 V - 50 Hz (A)	3.2	3.2
Capacity (loaves/hour)	200<500	200<500
Noise level (dB)	<75	<75

English

Heavy duty motor	optional
Blower-bagger (ECO+450 - ECO+600)	optional
Safety light curtain	optional
4 cm added height	optional
Pressure selector	optional
Double slice thickness (ECO+600)	optional
Daily Incremental counter	optional
Special colour	optional
Special blades	optional

4.2 Details of materials in direct contact with the bread.

Infeed table: STAINLESS STEEL 430

Loaf pusher: STAINLESS STEEL 430

Loaf holder: STAINLESS STEEL 430

Blades: Steel

Outfeed table: STAINLESS STEEL 430

Bagger: STAINLESS STEEL 430

5 INSTALLATION AND COMMISSIONING

5.1 Unpacking the machine:

Machines are delivered from our works on pallets, strapped and protected with cardboard. First of all, the packaging must be examined and any damage caused in transit must be declared directly to the carrier.

A. Remove the cardboard and the packaging bag from the machine.
B. Remove straps, taking particular care when they are released by cutting.
C. Detach the machine from its pallet by removing the wooden battens wedging the castors.
D. Take the machine off the pallet. Make sure you do this with at least two people in order to lower it as gently as possible onto the floor.
E. Please fit the adjustable bagger stop to the bagger (fig.15, n°29).

After unpacking your machine, check that it has not been damaged in transit. Notify us of any defects.

5.2 Positioning:

In order to achieve excellent performance and long-term reliability, choose a location that is:

Well ventilated, shielded from direct sunlight and away from sources of heat, with a sturdy surface free from vibration.

English

5.3 Electrical connection:

IMPORTANT: This machine must be earthed.

It is recommended that the system be protected with a fuse and an RCD.

Your mains electricity supply to the machine must be protected as indicated below:

- North America: 15 A protection;

- Rest of the world: 16 A protection.

For machines equipped with a variable speed drive, it is imperative that they be connected to a junction box on a circuit fitted with a 300 mA RCD.

Note: Any problem resulting from any other type of connection will not be covered under warranty.

Before connecting your machine to the mains supply and in order to prevent the motor from burning out when it is switched on, it is important to check that the mains supply matches the machine specification (see machine nameplate).

This machine complies with Machinery Directives 2006/42, 2006/95, 2004/108 and is CE marked as proof of this.

Please familiarise yourself with the safety pictograms displayed on the machine:

This pictogram indicates a cut hazard. You will find it at the front of the machine around the loaf positioning area (fig.13, n°25).

You will find the circuit diagram for the machine on the back of the electrical enclosure door (fig.13, n°26).

This pictogram indicates an electrocution hazard. Please isolate the machine before carrying out any work on it. You will find it at the back of the machine close to the power cable and inside the machine on the electrical enclosure (fig.13, n°27).

5.4 Commissioning:

Before commissioning, ensure that there are no extraneous objects interfering with the machine's moving parts.

For machine operation, please refer to the "Operation" chapter.

5.5 Danger:

If the user or the machine is in danger, you must use the main isolator switch to cut the power supply to the machine.

Remove the plug from the power socket before any maintenance and/or servicing work. Do not touch the blade, even if it is stationary.

To replace the blade, have the work done by your approved dealer.

Always wear cut-resistant gloves when replacing blades or when working in the vicinity of the blade.

English

Any maintenance work or replacement of parts must be carried out by a qualified individual.

6 CONTROLS AND SAFETY FEATURES

6.1 Controls:

Your slicer is fitted with two buttons as standard:

A start button and an emergency stop button.

It may be fitted with the following additional buttons as an option:

- Pressure selector

- Auto mode.

- Blower start (on machines equipped with a blower).

6.2 Work area:

The work area is at the front of the machine (fig.3, n°18).

6.3 Safety features:

This machine is equipped with:

A mechanical safety switch (fig. 10, n°23) (EPK - EPF - EPKS - EPFS - EGK - EGF)

Located at the back of the top cover

Which stops the machine when the top cover is opened (fig.1, n°2).

A mechanical safety switch (fig. 11, n°24)

Located at the bottom of the machine, under the crumb tray

Which prevents the machine form starting when the front door is opened (fig.1, n°8).

Photoelectric cells that prevent the machine from operating when the beam is broken (optional)

(EPL - EPM - EPLS - EPMS - EGL - EGM) (fig.8, n°21).

A safety bar that stops the machine from operating when pressed

(optional) (EPB - EPBS - EPN - EPNS).

7 OPERATION

Braked castors must be locked while the machine is in operation (fig.1, n°13).

Switch on the power to the machine at the start of the day using the emergency stop (fig.1, n°10).

Operating procedure

OPTIONAL: Select type of control using the selector button (fig.4):

1: low speed

2: high speed

ISC: automatic management

OPTIONAL: Press the AUTO (fig.4) button for continuous operation.

A, A'. Place the loaf on the rear table (fig.3, n°16), between the blades and the moving section (fig.5, fig.6).

B. Close the lid (fig.1, n°2) (fig.5).

B'. Press the green button (fig.1, n°11) (safety light curtain or safety bar option) (fig.6).

C, C'. Retrieve the loaf from the front table (fig.5) (fig.6).

OPTIONAL: To operate your blower (fig.7, n°19), press the white button located on the right-hand side (fig.7, n°20).

At the end of the day, press the red emergency stop button (fig.1, n°10) to switch the power off to the machine.

Tip: Have a qualified individual check blade tension after the first few days of operation.

Capacity: Number of loaves sliced per day: 6,000 (depending on the type of bread).

Loaf size:

450: (L x W x H) (cm): min.: 12 x 6 x 6 - max.: 44 x 31 x 16

600: (L x W x H) (cm): min.: 12 x 6 x 6 - max.: 58 x 31 x 16

Safety:

Opening the safety cover (fig.1, n°2) prevents the machine from operating.

Passing in front of the photoelectric cells (fig.8, n°21) prevents the machine from operating (machines fitted with this option).

The activation of a safety cut-out is indicated by the green button/indicator light flashing. The number of flashes equates to an error code ( §11 ).

Pressing the safety bar (fig.9, n°22) prevents the machine from operating (EPB – EPBS – EPN – EPNS).

8 MAINTENANCE

8.1 Daily, by a trained operator.

A. Check whether you need to empty the crumb tray.
B. Clean the tables (fig.1, n°5) (fig.3, n°16) using a brush.
C. Use a dry cloth to clean the inside.
D. Use a damp cloth to clean the outside.

8.2 Every 25,000 loaves and/or at least once a year, by an approved agent.

A. Remove the plug from the socket (fig.2, n°15).
B. Check the condition of the cutting blades (fig.1, n°4).
C. If you notice a deterioration in cutting quality, the cutting blades must be replaced (JAC part number; 610001, 610011, 610019 in the JAC Spare Parts catalogue).
D. If the blades need to be replaced, do so in accordance with the blade replacement procedure (fig.12).
E. NB: Do not overtighten the blades, as this risks distorting the frames.
F. Sweep and vacuum the inside of the machine.
G. Check bearing condition, then lubricate them.
H. Lubricate the actuator joints.

Check that your approved agent has recorded his work in your service booklet in order to maintain your 5-year warranty cover.

Additional maintenance for models with lubrication

The oil to be used is: 7940019 (as quoted in the JAC "spare parts" catalogue). Or a food-grade liquid vegetable oil with a natural antioxidant.

Every 1,000 loaves or every 15 days, by a trained operator:

Add the dose of food-grade oil (100 to 150 ml) required to impregnate the felt pads on the loaf pusher (operate the carriage advance button to enable access to the oil filler plug).

Every 25,000 loaves and/or at least once a year, by an approved agent: Remove the plug from the socket. Replace the loaf pusher felt pads.

8.3 Blade replacement.

(fig.12) Always wear cut-resistant gloves (EN 388:2003 version B=5) and safety footwear when replacing blades or when working in the vicinity of blades.

Having ensured that the plug on your machine (fig.2, n°15) has been disconnected from the mains: A. Remove the hanging paddle

A. Remove the bagging paddle. B. Upscrew the front table at the sides of the machine.

B. Onshore the front table C. Remove the front table

C. Remove the front table.

D. Unscrew the cover.

E. Open the cover that protects the blade holder frames. On the upper part of the front frame, remove screws A, which secure the frame to the polypropylene strips (never remove the strips from the frame, as you risk altering factory settings).

F. Lay the frame down forwards. Replace the blades on the rear frame (place something to protect yourself on the front frame blades). Remove the locknuts on screws B (Misch machines). Remove the locknuts on screws B (EPF - EPFS - EPM - EPN). Remove the blade-tightening Allen screws B. Replace the blades, checking that they locate correctly in the swing arm pins. Retighten the blades by tightening screws B, using the blades remaining on the frame as a reference. Then tighten the nuts (machine fitted with lubrication option).

In order not to distort the frame and avoid the risk of dangerous breakages, only replace 1 to 3 blades at a time alternating from left to right.

Resume the procedure from point 6 for the front frame and refit the front frame and the cover sections.

Connect your machine to the mains supply; it is now ready.

Check that your approved agent has recorded his work in your service booklet in order to maintain your 5-year warranty cover.

English

9 CONSUMABLES

When ordering spare parts, check with your approved agent which part is required based on the spare parts catalogue issued by the manufacturer. Always quote the machine serial number shown on the nameplate. Your agent will place the orders with JAC.

9.1 List of CONSUMABLES

ITEM CODE	DESCRIPTION MODEL
7240032	BELT	ALL
5690012	SLIDE PAD, 140 MM	ALL
5690020	FRAME STRIP	ALL
5110001	JAC KNIFE, 13 MM/0.5 MM	ECO+ 450, ECO+ 450 BLOWER, FACE+ 450
6110011	JAC KNIFE, 13 MM/0.5 MM + TEFLON	ECO+ 450M, ECO+ 450M BLOWER, FACE+ 450M
5110019	JAC KNIFE, 13 MM/0.7 MM	ECO+ 600 ECO+ 600M, ECO+ 600 BLOWER
5310026	LOAF HOLDER SPRING PLASTIC RING	ECO+ 450, ECO+ 450 BLOWER, ECO+ 600, ECO+ 600 BLOWER, FACE+ 450
5310030	LOAF HOLDER SPRING STAINLESS STEEL RING	ECO+ 450M, ECO+ 450M BLOWER, ECO+600M, FACE+ 450M
5315013	GAS SPRING, 40 N	ALL
5690151	LOAF HOLDER PAD	ALL
5630012	RUBBER STOP, ∅ 6 MM	ALL
5690102	JAC FLAP	ALL
5120002	LOAF PUSHER FELT PAD	ECO+ 450M, ECO+ 450M BLOWER, FACE+ 450M
4-04846	LOAF PUSHER FELT PAD	ECO+ 600M

English

10 MALFUNCTIONS

Problem	Check
The machine is not running	Connect the machine using the cable (fig.2, n°15).
	Unlock the emergency stop (fig 1, n°10).
	Close the cover.
	Contact your approved agent if the green indicator light is flashing.
	Close the front door.
The machine is running, but the loaves are damaged or cut unevenly	Check whether the blades need replacing (fig.12).
	Leave the bread to cool down for a few hours.
	Feed in a loaf of the specified size.
	Feed in a loaf that is sufficiently firm.
	If the blades are misaligned, adjust the blades and frames.
The bread vibrates between the blades	If the blades are misaligned, adjust the blades and frames.
The bread is cut too slowly	Check whether the blades need replacing (fig.12).
	Choose another pressure setting on your pressure selector (ISC).
	Check that the loaf holder springs are in place correctly (fig.14, n°28).
The bread tears	If the blades are misaligned, adjust the blades and frames.
	Check that the loaf holder springs are in place correctly (fig.14, n°28).
	Check whether the blades need replacing (fig.12).
	Contact your approved agent if the green indicator light is flashing.
The bread emerges very slowly or remains between the blades	Check that the loaf holder springs are in place correctly (fig.14, n°28).
The bread is squashed coming out of the blades	Remove a loaf holder spring and repeat your test (fig.14, n°28).

WARNING: The machine must be isolated from the power supply before attempting any work on it.

Should the problem persist, please contact your technician.

English

11 ERROR CODES

Flashes or code displayed on screen	Problem description	Action
2	Cut-out SECU1 tripped during cycle.	Please restart the machine using the emergency stop (fig.1, n°10). Should the problem persist, please contact your technician.
3	Current to upper actuator (M2) in excess of 6 A for 1 second, during advance/cut.
4	Cut motor thermal cut-out (F3) tripped.
5	No actuator (M2) movement despite tension set to maximum.
6	Loaf pusher not in initial position. Limit switch S1 not tripped.
7	Advance/cut cycle time in excess of 60 seconds.
8	Return cycle time in excess of 30 seconds.
9	Rear (S1) and front (S2) limit switches tripped at the same time.
10	Current to upper actuator (M2) in excess of 5 A for 1 second during carriage return.
11	Front safety cover (S3) open in the course of a cycle.

Should the problem persist, please contact your technician.

English

12 LIST OF COMPONENTS IN ILLUSTRATIONS

Figure	Item	Description
1	1	Top cover magnet
	2	Top cover
	3	Cover
	4	Blades
	5	Front table
	6	Oil counter reset button
	7	Crumb tray
	8	Front door
	9	Bagger
	10	Emergency stop button
	11	Green indicator lamp or illuminated button
	12	Counter
	13	Braked castor
2	14	Rear panel
	15	Power cable
3	16	Rear table
	17	Magnetic lock
	18	Work area
7	19	Bagger-blower
	20	Blower control button
8	21	Safety cell
9	22	Safety bar
10	23	Mechanical safety switch
11	24	Mechanical safety switch
13	25	“Cut hazard” sign
	26	Circuit diagram
	27	“Electrocution hazard” sign
14	28	Detachable loaf holder spring
15	29	Bagger adjustable stop

Labeled diagram of a laboratory oven with numbered parts for identification

fig.2

Technical line drawing of a rectangular industrial machine with labeled parts (14 and 15), no readable text or symbols beyond labels

fig.3

Technical diagram of a device with numbered components, likely an electronic or mechanical assembly.

fig.5
EPK - EPKS - EPK ETL - EPKS ETL - EPF - EPFS - EGK - EGK ETL - EGF

A

Illustration of a laboratory machine with a paper feeding into a chamber (no text or symbols visible)

B

Illustration of a laboratory machine with a handle and control panel (no text or symbols visible)

C

Exterior view of a laboratory instrument with a coiled spring inside a chamber (no visible text or symbols)

fig.4

2 1 STOP AUTO STOP

fig.6
EPL - EPL ETL - EPM - EPMS - EPLS - EPL ETL - EPB - EPN - EPNS - EGL - EGL ETL - EGM

A

Illustration of a laboratory machine with a mounted device and control panel (no visible text or symbols)

B'

Exterior view of a white industrial machine with open top and side panels (no visible text or symbols)

C'

Illustration of a laboratory machine with a coiled spring inside, no visible text or symbols

fig.7 EPKS - EPKS ETL - EPFS - EPFS ETL - EPMS - EPNS - EPBS - EPLS - EPLS ETL 19 20

fig.8 EPL - EPL ETL - EPM - EPMS- EPLS - EPL ETL - EGL - EGL ETL - EGM 21

fig.9 EPB - EPN - EPBS - EPNS

Interior view of a mechanical device with a labeled component (no text or symbols visible)

Mechanical assembly diagram showing a component with labeled part 24 (no text or symbols beyond label)

fig.12

Diagram of a laboratory apparatus with labeled component A, showing internal structure without any text or symbols.

Diagram of a device with internal components and an arrow indicating direction (no text or symbols)

Close-up of a mechanical device with a labeled component 'C' and an arrow pointing to a lever mechanism (no readable text or symbols)

Diagram of a portable oven with ventilation grilles and control panel (no text or symbols)

E A

Mechanical device with labeled components and directional arrow (no readable text or symbols)

fig.13

Exploded view diagram of a laboratory apparatus with labeled components (no text or symbols beyond numbers)

fig.14

Mechanical component diagram showing a lever mechanism with an arrow indicating motion (no text or symbols)

fig.15

Close-up of a mechanical component with a numbered annotation (29) pointing to a specific part, no readable text or symbols present.

Traditionally Innovative

CONFORMITY DECLARATION TO THE EUROPEAN DIRECTIVES.

DECLARATION DE CONFORMITE AUX DIRECTIVES EUROPEENNES.

The undersigned declares that the machine complies with the European Directives 2006/42/CE, 2014/35/UE, 2014/30/UE.

FR

Technical files compiled by:

Complies with the following (parts of)

European Harmonised Standards:

EN 1672-2

1935/2004

IEC 60204-1

EN ISO 12100-1 EN ISO 17180 355-56

EN 13054 is applicable

EN 61000-3-2, 3-2, 6-1, 6-3

Adrien Craeninckx

Chief Executive Officer

JAC 9.8