SJ300 - Industrial machine MSW - Free user manual and instructions

USER MANUAL SJ300 MSW

3INI METAL FORMING MACHINE

MSW-SR610

MSW-MFM-3INI-305

MSW-SR305

MSW-SJ300

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Deutsch 3
English 9
Polski 14
Česky 20
Français 25
Italiano 31
Español 37

PRODUKTNAME RUNDBIEGEMASCHINE 3INI DIEGEMASCHINE 3 WALZEN
PRODUCT NAME SLIP BOLL 3INI METAL FORMING		MACHINE	RUNDBIEGEMASCHINESLIP ROLL
NAZWA PRODUKTU WALCABKA GICTARKA 3WI WALCARKA
NAZEY VYROBU KVALCOVAČKA OHYBAČKA 3V1 VÁLCOVAČKA		3-IN-1 CINTREUSEUNIVERSELLE	CINTREUSE À 3 ROULEAUX
NOM DU PRODUIT ROJLEAU DE	CLISSEMENT	PIEGATRICE 3 IN 1	PIEGATRICE A 3 RULLI
NOME DEL PRODOTTO	PIEGATRICE DI LAMIERA	PIEGADORA 3 EN 1	CURVADORIA DE TRESCILINDROS
NOMBRE DEL PRODUCTO	CURVADORA DE CHAPA
MODELL
PRODUCT MODEL	MSW-SR610	MSW-MFM-SIN1-305	MSW SR305MSW SJ300
MODEL PRODUKTU
MODEL VYROSKU
MODELE
MODELLO
MODELO
NAME DES HERSTELLERSMANUFACTURER NAME	EXPONDO POLSKA SP. Z D.O. SP. K.
NAZWA PRODUCENTA
NAZEY VYROBCE
NOM DU FABRICANT
NOME DEL PRODUTTORI
NOMBRE DEL FABRICANTE
ANSCHRIFT DES HERSTELLERSMANUFACTURER ADDRESS	UL. DEKORACYINA 3, 65-155 ZIELONA GÓRA | POLAND, EU
ADRES PRODUCENTE
ADRESA VYROBCE
ADRESSE DU FABRICANT
INDIRIZZO DEL FORNITORE
DIRECCIÓN DEL FABRICANTE

BEDIENUNGSANLEITUNG

TECHNISCHE DATEN

Parameter description	Parameter value
Product name Slip Roll
Model MSW-SR610 MSW-SR305
Dimensions [mm] 700x600x150 430x155x240
Weight [kg] 37.14
Sheet width [mm/"] 610/24	305/12
Maximum thickness of the sheet to be worked [mm]	0,8
Minimum rolling diameter [mm]	∅40	∅27
Parameter description	Parameter value
Product name	Slip Roll	3in1 Metal Forming Machine
Model	MSW SJ300	MSW-MFM-3IN1-305
Dimensions [mm]	360x1190x300	430x305x390
Weight [kg] 13.45
Sheet width [mm/"] 300/12	305/12
Maximum thickness of the sheet to be worked [mm]	1
Minimum rolling diameter [mm]	∅32	∅39
Maximum thickness of the sheet to be bent [mm]	-	1
Bonding angle []	-	90
Maximum thickness of the sheet to be cut [mm]	-	1

1. GENERAL DESCRIPTION

The user manual is designed to assist in the safe and trouble-free use of the device. The product is designed and manufactured in accordance with strict technical guidelines, using state-of-the-art technologies and components. Additionally, it is produced in compliance with the most stringent quality standards.

DO NOT USE THE DEVICE UNLESS YOU HAVE THOROUGHLY READ AND UNDERSTOOD THIS USER MANUAL.

To increase the product life of the device and to ensure a trouble-free operation, use it in accordance with this user manual and regularly perform the maintenance tasks. The technical data and specifications in this user manual are

up to date. The manufacturer reserves the right to make changes associated with quality improvement

Legend

Read instructions before use.

The product must be recycled.

WARNING! or CAUTION! or REMEMBER!Applicable to the given situation (general warning sign).

Wear protective goggles.

Wear a dust mask (respiratory tract protection).

Wear protective gloves.

Wear foul protection.

CAUTION! Sharp elements. Limb cut hazard.

ATTENTION! Danger of hand crushing.

Only use inside.

PLEASE NOTE! Drawings in this manual are for illustration purposes only and in some details may differ from the actual product. The original operation manual is in German. Other language versions are translations from German.

2. USAGE SAFETY

ATTENTION! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in serious injury or even death.

Whenever "device" or "product" are used in the warnings and instructions, it shall mean Slip Roll, 3in1 Metal Forming Machine. When in use, do not put your hands or other items inside the device!

2.1. SAFETY AT THE WORKPLACE

a) Make sure the workplace is orderly and well lit. A messy or poorly lit workplace may lead to accidents. Try to anticipate what may happen, observe what is going on and use common sense when working with the device.
b) This device is not intended to be used by persons (including children) with limited physical, sensory or mental aptitude or lack of experience and/or knowledge, unless they are supervised by a person responsible for their safety or have received instruction from this person as to how the device is used.
c) This device may be operated by physically fit persons who are able to handle the device and properly trained and who reviewed this operating manual and received training in occupational health and safety.
d) When any device damage or abnormal operation is found, stop its use immediately and notify the authorised person.
c) In case of doubt whether the product operates correctly or in case damage is discovered, please contact the service centre of the manufacturer.
f) Only the service centre of the manufacturer can make repairs of the product Do not attempt to make repairs yourself!

EN

EN

g) Children or unauthorised persons are forbidden from entering a work station. (A distraction may result in a loss of control over the device).
h) During operation, take care of strangers and their safety.
i) Carefully observe the workpiece during operation, to avoid its damage and prevent any possible hazard.
j) Maintain order and remove any dust, debris and waste material after working.
k) If more elements are manufactured, they should be stored both before and after operation in such a way that enables you to maintain order at the workstation. REMEMBER! When using the device, protect children and other bystanders.

2.2. PERSONAL SAFETY
a) Do not use the device when tired, ill or under the influence of alcohol, narcotics or medication which can significantly impair the ability to operate the device.
b) When working with the device, use common sense and stay alert. Temporary loss of concentration whilst using the device may lead to serious injuries.
c) Use personal protection equipment as required for working with the device, specified in section 1 (Legend). The use of correct approved personal protection equipment reduces the risk of suffering an injury.
d) Do not overestimate your abilities. When using the device keep your balance and remain stable at all times. This will ensure better control over the device in unexpected situations.
e) Do not wear loose clothing or jewellery. Keep hair, clothes and gloves away from moving parts. Loose clothing, jewellery or long hair may get caught in moving parts.
f) Before device operation, remove all regulating tools or wrenches. Any tool or wrench left inside a rotating part of the device can result in injuries.
g) The material to be worked should be free of impurities. h) Do not touch any movable parts or accessories during device operation.
i) Use protective gloves to avoid being hurt by sharp edges.
j) Do not work on elements made of hard materials. k) It is forbidden to interfere with the structure of the device in order to change its parameters or construction.
I) Do not touch the gear during device operation.
2.3.SAFE DEVICE USE
a) Do not overload the device. Use appropriate tools for the given task. A correctly selected device will perform the task for which it was designed better and in a safer manner.
b) When not in use, store in a safe place, away from children and people not familiar with the device, who have not read the user manual. The device may pose a hazard in the hands of inexperienced users.
c) Maintain the device in a good technical state. Before each use check for general damage and especially check for cracked parts or elements and for any other conditions which may impact the safe operation of the device. If damage is discovered, hand over the device for repair before use.
d) Keep the device out of the reach of children.

e) Device repair or maintenance should be carried out by qualified persons, only using original spare parts. This will ensure safe use.
f) To ensure the operational integrity of the device, do not remove factory fitted guards and do not loosen any screws.
g) When transporting and handling the device between the warehouse and the destination, take into account the occupational health and safety principles for manual transport operations which apply in the country
h) Use the device to work on elements of parameters conforming with the data given in the technical data table. Do not exceed the permissible dimensions of the worked material.
i) Do not work on two workpieces at the same time. j) Long workpieces must be supported and set stably for working.
k) Place the device on a stable, dry and flat surface, the size of which should be adapted to the overall dimensions of both the device and the materials to be worked on.
1) The floor at the workstation should be anti-slip. 2) Dust can be produced during device operation. 3) Respiratory protection is recommended.
n) Do not use the device to cut round beams, chains, steel cables or elements made of hard materials.

1. USE GUIDELINES

Rolling mill (Model: MSW-SR610, MSW-SR305, MSW-SJ300) is used to produce cylinder shapes from metal sheets and wires. Mending machine (Model: MSW-MFM-3IN1-305) is used to produce cylinder shapes, cut and bond metal sheets and wires. The user is liable for any damage resulting from non-intended use of the device.

3.1. DEVICE DESCRIPTION

MSW SR610

MSW-SR305

MSW-SJ300

MSW-MFM-3|N1-305

1. Crank
2. Adjustment screw for the gap between rollers
3. Adjustment screw for the cylinder diameter
4. Milling rolls
5. Top bending tool
6. Bottom bending tool / cutting edge
7. Work table
8. Base
9. Grease dispenser

3.2. PREPARING FOR USE/DEVICE USE
Rolling (Model: MSW-SR610, MSW-MFM-3IN1-305, MSW-SR305, MSW-SJ300);
- Set the required gap between the milling rolls (4) using the adjustment screw (2).
- Insert the sheet between the rolls (4).
- Set the required diameter of the output cylinder using the adjustment screw (3).
- Then, drive in the sheet between the milling rolls using the crank (crank clockwise and then counterclockwise).
- Crank until the desired workpiece shape is obtained. - To remove the finished element, reduce the
adjustment screw (2) pressure and draw out the roll with the finished element:

MSW SR610/MSW SJ300

MSW SR305

MSW-MFM-3INT-305

- A wire can also be milled in the device; the grooves on either side of the milling rolls are used to this end.

Cutting (Model: MSW-MFM-3IN1-305):

- Insert the workpiece between the cutting edge (6) and the work table (7) and then crank counterclockwise using the bending machine crank (1).

Bending (Model: MSW-MFM-3IN1-305):

- Insert the workpiece between the top bending tool (5) and the bottom bending tool (6) and then crank counterclockwise using the bending machine crank (1).

ASSEMBLY DRAWINGS

PLEASE NOTE! This product's exploded view can be found on the last pages of the operating instructions (pp. 42-55).

List of elements:

MSW-MFM-3IN1-305

Part number	Description
1	Left frame part
2	Work table
3	Cross beam
4	Crankweb
5	Right frame part
6	Frame
7	Plug
8	Platen bracket
9	Spring
10	Platen
11	Bottom bending tool
12	Top bending tool
13	Bending clamp
14	Screw
15	Sleeve
16	Guide
17	Adjustment screw
18	Holder
19	Screw
20	Positioning washer
21	Positioning plate
22	Bracket plate
23	Blade
24	Rear milling roll
25	Screw
26	Handle
27	Adjustment screw
28	Sleeve
29	Washer
30	Gear
31
32
33	Cover
34	Roll blocking
35
36	Washer
37
38
39
40
41
42
43
44
45
46	Washer
47
48
49	Washer
50
51
52
53
54
55	Washer
56
57
58
59

Part number Description
60 Adjustment screw
61 Washer
MSW-SR610
Part number Description
1	Base
2 Wedge
3	Lock washer M12
4	Washer M12
5	Hex screw 12-1.75x30
6 Hex screw 6-1.0x10
7	Needle bearing 7842/20
8 Cap screw 6-1.0x16
9	Hexagon nut
10	Bottom roll adjustment screw
11	Crank handle
12	Crankweb
13	Set screw
14	Lock washer 6
15	Rear roll adjustment screw
16	Right frame part
17 Roll pilot sleeve
18	Separator
19	Bottom milling roll
20 Rear milling roll
21	Top milling roll
22 Articulated sleeve
23	Separator
24	Lock washer 8
25	Hex screw 8-1.25x16
26	Hex screw 12-1.75x36
27	Key 4x4x19
28	Gear wheel 15T
29	Left frame part
30	Rack mandrel
31	Set screw
32	Gear wheel 19T
33 Adjustable block
34	Rack cover

MSW-SJ300
Part number Description
1	Base
2	Left frame part
3	Right frame part
4	Top milling roll
5	Top / bottom roll sleeve
6	Key 4x4x70
7	Bottom milling roll
8	Key 4x4x18
9	Rear milling roll
10	Rear roll sleeve
11	Handle screw M8-1.25x15
12 Handle
13	Holder
14	Gear wheel 1ST
15	Washer 8mm
16	Cap screw M8-1.25x25
17	Work table
18	Rack cover
19	Gallery screw M8 1.25x35
20	Cap screw M6 1.0x12
21	Pitch
22	Gallery screw M8 1.25x40
23	Cap screw M5 0.8x10
24	Push spring
25	Screw M4 0.7x4

Part number	Description
12	Washer 6mm
13	Spring washer 6mm
14	Screw M5x16
15 Sleeve
16	Gear wheel
17	Top milling roll
18	Bottom milling roll
19	Holder
20	Nut M10
21 Handle
22 Screw M10x120
23	Adjustment knob
24	Adjustment knob
25 Base
26	Washer 10mm
27	Spring washer 10
28	Screw M10x20
29	Screw Mix6
30 Allen wrench
31	Washer 6

3.3. CLEANING AND MAINTENANCE
- Keep the levers and adjustment elements clean, free of lubricant residues.
- Rotary elements and/or contact surfaces shall be kept clean, free of rust traces and periodically protected with thin films of specialistic oil.
- Use cleaners without corrosive substances to clean each surface.
• After cleaning the device, all parts should be dried before reusing it.
- Store the unit in a dry, cool place, free from moisture and direct exposure to sunlight.
- In case of longer device disuse, protect it with grease for the storage period. To ensure safe use, remove the grease excess before reuse.

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