Meec Tools 011485 - Paint spray

011485 - Paint spray Meec Tools - Free user manual and instructions

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USER MANUAL 011485 Meec Tools

  • Only work in well ventilated premises.
  • Do not expose the motor unit or power cord to water or moisture – risk of electric shock!
  • Do not use the spray gun if the power cord is damaged.
  • Do not clean the machine with ammable liquid.
  • Do not use ammable paint or chemicals with a ash- point less than 55°C.
  • Never work near a naked ame, lit cigarettes or hot hob.
  • Electrical parts must only be repaired by an authorised electrician. SYMBOLS Read the instructions. Wear safety glasses and ear protection. Wear a breathing mask. SAFETY INSTRUCTIONS
  • This product can be used by children from 8 years and upwards and by persons with physical, sensorial or mental disabilities, or persons who lack experience or knowledge, if they are supervised or receive instructions concerning the safe use of the product and understand the risks involved with its use. Do not allow children to play with the product. Do not allow children to clean or maintain the product without supervision.
  • Keep children under supervision to make sure they do not play with the machine.
  • Use eye protection/face mask.
  • Never spray unknown chemicals if you are not familiar with the risks and properties.
  • All persons in the premises must use protective breathing mask.EN

stages of the work cycle, e.g. the time when the tool is switched o and when it is idling, in addition to the start-up time). DESCRIPTION PACKAGE CONTENTS 1 spray, 1 high-pressure hose, 1 high-pressure spray gun, 2 spanners and 2 hex keys. PRODUCT PARTS

1. Power switch (on/o)

4. Button for manual valve

9. Power cord and plug

12. High-pressure hose

Power switch When the switch is in position 1 the product is on, and in position 0 it is o. FIG. 2 Pressure control knob Pressure control knob (setting the pressure and material ow). FIG. 3 Safety class II Approved in accordance with the relevant EU directives. Recycle as electrical waste. TECHNICAL DATA Rated voltage 230 V

50 Hz Nominal input power 1300W Safety class I Hose length 7.5 m Flow 1.17 l/min Weight 7.5 Kg Sound pressure level, LpA 93.5 dB(A) K=3 dB(A)) Sound power level, LwA 107.5 dB(A) K=3 dB(A)) Always wear ear protection. The declared values for vibration and noise, which have been measured according to a standardised test method, can be used to compare dierent tools with each other and for a preliminary assessment of exposure. The measurement values have been determined in accordance with EN14462. WARNING! The actual vibration and noise level when using tools may dier from the specied maximum value, depending on how the tool is used and the material. It is therefore necessary to determine which safety precautions are required to protect the user, based on an estimate of exposure in actual operating conditions (taking into account allEN

WARNING! Do not use the product if parts are missing or damaged – risk of bursting that can cause serious personal injury and/or material damage.

1. Connect the high-pressure hose (12) to

the uid outlet (3) and rmly tighten with a spanner. Connect the other end of the high-pressure hose (12) to the spray gun (13) and rmly tighten with two spanners. Check that the trigger lock is applied.

2. Check that the nozzle is correctly inserted

in the nozzle guard and that the nozzle guard is rmly mounted on the spray gun. See section "Fitting the nozzle".

3. Release the pressure. See section

1. If the spray gun is not connected to the

product, go to step 2. If the spray gun is connected to the product, release the pressure.

2. Apply the trigger lock.

3. Fit the nozzle guard parts (2) in the order

shown in the gure. – Fit the rubber gasket (5) and metal seal (4) in the nozzle guard (2) by using the nozzle (1). – The nozzle (1) should be inserted all the way in the nozzle guard (2). Turn the nozzle (1) and press down at the same time. – Turn the arrow shaped handle on the nozzle (1) forward to the spraying position.

4. Fit the nozzle (1) with the nozzle guard

(2) on the spray gun and tighten the lock nut (3). FIG. 6 Pressure relief valve The product is supplied with pressure when the pressure relief valve lever is horizontal. Pressure is relieved in vertical position and air can be released. The pressure relief valve is mainly used to bleed the system before starting the product. It also protects from overowing if there is overpressure in the product. FIG. 4 Manual valve If the product has not been used for some time the ball in the inlet valve can fasten to the valve seat, which will prevent feeding of the paint. Press the manual valve lever repeatedly to release the inlet valve ball so that the inlet valve can work as usual. FIG. 5 Pressure control valve The pressure control valve has a sensor that detects the pressure in the pump housing and sends a signal to the control card, which regulates the pressure. Outlet and inlet valves The outlet and inlet valves are controlled together to keep the paint under pressure and to supply the high pressure for spraying. ASSEMBLY UNPACKING Unpack the product and check that all the parts are included and undamaged. Check before use that all screw unions and other joints are properly tightened.EN

3. The pressure relief valve lever (6) must be

in its vertical position.

4. The plug (9) must only be connected to a

correctly earthed power point.

5. Press the manual valve (4) several times

to release the inlet valve ball.

6. Turn the pressure control knob (8) to the

7. Put the switch (1) in the on position.

The product pump starts and uid ows in through the suction hose (10) and out through the outlet hose (11).

8. Let the uid ow out through the outlet

hose (11) for 45 to 60 seconds and then turn back the pressure relief valve lever (6) to its horizontal position. Wait until the pump stops.

9. Wait about 1 minute and then check that

all the connections are tight. If there is any leakage, release the pressure and tighten all the connections and then repeat steps 1 to

8. Never attempt to stop leakage with your

hands, other parts of your body, or rags.

10. If there is no leakage put the switch (1) in

the o position, point the spray gun down in an empty container, release the trigger lock and press the trigger to empty the uid from the system.

11. Apply the trigger lock and turn the

pressure relief valve lever (6) to its vertical position.

PREPARATION OF MATERIAL

The material to be sprayed must be mixed, diluted (if applicable) and ltered before use. If diluting is necessary use a solvent with a ash point higher than 21°C (ammable liquid class 2a or higher) that is compatible with actual material. Read all the safety instructions, other instructions and safety information sheets and labels on the containers for paints and solvents. Follow the instructions from the manufacturer of the paint and solvent. PRESSURE RELIEF

1. Apply the trigger lock and put the switch

(1) in the o position.

2. Turn the pressure control knob (8) to the

3. Put the end of the outlet hose (11) in a

suitable container and turn the pressure relief valve lever (6) to its vertical position to relieve the pressure.

4. Press the spray gun rmly against an

earthed metal container and point it down into the container. Release the trigger lock and press the trigger to relieve the pressure in the product.

5. Apply the trigger lock.

  • The system is not relieved of pressure when the pump motor is switched o.
  • Leave the pressure relief valve lever (6) in its vertical position until spraying starts. USE

FLUSHING OF PRESERVATIVE FLUID

NOTE: The product must be ushed/tested before use. The product is tested at the factory with a uid that must ushed out of the system before it is used for the rst time. The preservative lubricant must then be ushed out from the system before use.

1. Check that the power switch (1) is

2. Put the end of the outlet hose (11) in a

suitable container and put the end of the suction hose (10) in an earthed metal container, partly lled with cleaning uid, to ush the uid from the factory out of the product. Flush out water-based paint with water and oil-based paint and preservative with white spirit or the equivalent.EN

13. Sink the suction hose and outlet hose down

under the surface in the material container.

14. Turn the nozzle to the spraying position

and check that the nozzle guard is rmly in place. The product is now ready to use. NOTE: Fill material in the container when the level drops. The product can be damaged if the level is too low. SPRAYING Testing the spray pattern Practice the spraying technique on a spare piece of paper or small area before spraying.

1. Turn the pressure control knob (8) to the

2. Release the trigger lock, point the spray

gun at the test area or piece of paper, and press the trigger.

3. Turn the pressure control knob (8) slowly

clockwise to gradually increase the pressure until the spray pattern becomes uniform and of good quality. Instructions for spraying

  • Hold the spray gun 30 cm from the surface and pointing straight at the surface. Move your wrist so that the spray gun is kept pointing straight at the surface during the work. FIG. 7
  • The surface layer of material will be uneven if the spray gun is held at an angle to the surface or moved in an arc. FIG. 8
  • Move the spray gun smoothly. To avoid thicker patches, start moving the spray gun before pressing the trigger and release the trigger before stopping. The spray gun should be in motion when the trigger is pressed or released. FILTERING Disposable lter bags can be bought in paint shops and used to remove coarse particles and impurities from new or used material. Filter the material before spraying to avoid lling problems and blocking the nozzle. Put a disposable lter bag over a clean container and let the material run through the lter.

PREPARATIONS FOR SPRAYING

When the material has been prepared and ltered it is ready to be sprayed.

1. Check that all the connections are rmly

tightened, that the pressure relief valve lever (6) is in its vertical position, and that the trigger lock is applied.

2. Put the end of the suction hose (10) in

the material container so that the suction opening is under the surface. Put the outlet hose (11) in a container.

3. Put the switch (1) in the on position.

4. Wait until the material ows out through

the outlet hose (11) and put the switch (1) in the o position.

5. Turn the nozzle to the cleaning position

and check that the nozzle guard is rmly in place.

6. Press the spray gun against the container

and point it down into the container.

8. Put the pressure relief valve lever (6) in its

horizontal position.

9. Put the switch (1) in the on position.

10. Hold the spray gun pointing down in the

container with the trigger pressed until material comes out.

11. Release the trigger and apply the trigger

12. Move the outlet hose (11) to the material

container and fasten it to the suction hose (10).EN

3. Apply the trigger lock, turn back the

nozzle to the spraying position, release the trigger lock and continue spraying.

Follow the instructions below if no material comes out through the spray gun, or if you are not certain that the pressure was fully relieved when the process for relieving the pressure was carried out.

1. Release the high-pressure hose very slowly

2. Put the pressure relief valve lever (6) in its

horizontal position.

3. Hold the hose in a rm grip and point the

end down into the material container. Put the switch (1) in the on position.

4. If no material ows out through the hose,

connect the hose again and continue with step 6.

5. If material ows out through the hose,

follow the instructions for cleaning the spray gun and lter.

6. Connect the hose to the spray gun and

follow the instructions for preparations before spraying. MAINTENANCE Follow the maintenance instructions for best functionality and useful life.

  • Check and clean the inlet lter and spray gun lter before use.
  • Replace the lters if they are damaged or if they cannot be cleaned.
  • Check the product for leakage, especially at the connections. Replace any damaged parts.
  • Always check the high-pressure hose for damage before use. Damaged hoses and connections must be replaced – never attempt to repair them.
  • Point the jet from the spray gun at the bottom edge of the previous stroke, so that each stroke overlaps by 50%.

1. Start moving the spray gun

2. Press the trigger

3. Continue moving the spray gun

4. Release the trigger

5. Stop moving the spray gun

6. Point here with the spray gun to overlap

the previous stroke by 50%

7. Release the trigger before the stroke is

8. Press the trigger after starting the stroke

FIG. 9 Spray pattern and quality The material is spread smoothly over the surface when the spray pattern is correct.

  • The material should be nely dispersed and uniformly applied, without gaps at the edges.
  • Adjust the pressure control knob (8) until the spray pattern is uniform, without gaps or thicker layers at the edges.
  • If it is not possible to correct the spray pattern, check whether the nozzle is worn. The material may need to be diluted. Follow the instructions of the material manufacturer for dilution.

If the nozzle gets blocked during the spraying, turn the nozzle to quickly and easily clear away the particles without dismantling the product.

1. Apply the trigger lock and turn the nozzle

to the cleaning position. Check that the nozzle is inserted all the way in the nozzle guard.

2. Release the trigger lock, point the spray

gun down in the container and press the trigger for 2 seconds.EN

13. Turn the nozzle to the cleaning position.

Press the spray gun rmly against an earthed container and point it down into the container. Release the trigger lock and press the trigger.

14. Wait until clean water or clean cleaner

uid comes out. Release the trigger and apply the trigger lock.

15. Release the pressure.

Cleaning the spray gun and lter

1. Release the pressure.

2. Unscrew the handle on the spray gun.

3. Remove the lter from the spray gun and

clean it with a brush and water, or cleaner uid. Replace the lter if it is damaged.

4. Remove the nozzle guard and clean it with

a brush and water, or cleaner uid.

5. Replace the nozzle guard in accordance

with the instructions for tting the nozzle.

6. Clean the outside of the spray gun with

a cloth moistened with water or cleaner uid. Blocked nozzle Material is pumped out at high pressure through a very small hole in the nozzle, and is nely dispersed. In the event of a blockage, twist the nozzle to quickly clear it. FIG. 10 STORAGE

  • Do not store the product lled with water.
  • Do not allow water to freeze in the product.
  • Do not store the product pressurised.
  • Do not store the product outdoors.
  • Clean nozzle with a brush and a suitable cleaner uid after use.
  • The nozzle may need to be replaced after 57 to 277 litres of material has been sprayed, depending on the abrasive properties of the material. CLEANING

1. Carry out steps 1 to 3 in the instructions

for pressure relief.

2. Turn the nozzle to the cleaning position.

Press the spray gun rmly against an earthed material container and point it down into the container. Release the trigger lock and press the trigger to return the material in the high-pressure hose to the material container.

3. When the pressure has been relieved, release

the trigger and apply the trigger lock.

4. Lift up the suction hose (10) and outlet

hose (11) and let them run out into the material container.

5. Release the outlet hose (11) from the

suction hose (10) and put the outlet hose (11) in an empty, earthed container.

6. Sink the end of the suction hose (10)

in an earthed container containing cleaner uid. Flush out water-based paint with water and oil-based paint and preservative with white spirit or the equivalent.

7. Turn the pressure control knob (8)

clockwise to 1/3 of the maximum setting.

8. Check that the pressure relief valve lever

(6) is in its vertical position.

9. Put the switch (1) in the on position.

10. Wait until clean water or clean cleaner

uid comes out from the outlet hose (11).

11. Put the pressure relief valve lever (6) in its

horizontal position.

12. Turn the pressure control knob (8) to 1/2

of the maximum setting.EN

Material* Spray pressure Oil-based varnish At least 55 bar Wood preservative At least 55 bar Concrete paint At least 55 bar Enamel paint At least 103 bar Varnish At least 103 bar Aluminium paint without ake metal At least 103 bar 1700 Vinyl latex paint At least 117 bar Acrylic latex paint At least 117 bar Oil-based paint At least 117 bar Oil- and water-based primer At least 117 bar

  • Examples of material that cannot be used: textured coatings, elastomers, asphalt coatings, wood preservatives, ller.EN
  • Release the pressure before inspection and/or repairs.
  • The troubleshooting guide is used to determine the causes of common problems and how they can be rectied. Contact your dealer if you experience a problem that is not included in this troubleshooting guide. Symptom Possible cause Proposed action The motor will not start. Check that the plug is rmly plugged into a correctly earthed power point (230 VAC, 50 Hz) and that the switch is switched on. Pressure set too low. Turn the pressure control knob clockwise to set a higher pressure. Worn or loose carbon brushes. Replace or adjust the carbon brushes. The power point is without power. Use a functional power point. The pump jams (material has hardened or water has frozen in the pump). Switch o the product and pull out the plug. Contact an authorised service centre. Motor or control damaged. Switch o the product and pull out the plug. Contact an authorised service centre. The product is on but there is no pressure in the pump to ll material in the suction hose. Air in the pump, hose or spray gun. Follow the instructions in the section for preparations for spraying. The inlet valve ball has fastened to the valve seat. Press the button for the manual valve (4) repeatedly. The inlet lter is blocked or the suction hose is not submerged under the surface in the material container. Clean the inlet lter and check that the end of the hose is under the surface in the material container. Blockage caused by particles in the material. Follow the instructions for clearing a blockage and for ltering. Leakage in the suction hose. Check the suction hose and its connections for cracks and leakage.EN

Too little or no ow of material, or it is not possible to achieve an acceptable spray pattern. Not enough material. Check that the end of the suction hose is under the surface in the material container. The suction hose is blocked. Follow the instructions for clearing a blockage. The nozzle insert is in the cleaning position. Turn the nozzle insert to the spraying position. The nozzle insert is blocked. Clean the nozzle insert. The spray gun lter is blocked. Clean the spray gun and lter. The material is too thick. Dilute the material in accordance with the instructions of the material manufacturer. The nozzle insert is too big for the actual job. Choose another nozzle insert. See the table for nozzle inserts. The nozzle insert is worn. Replace the nozzle insert. The seal and gasket on the nozzle insert are worn or missing. Replace the metal seal and gasket. The inlet lter is blocked. Clean the inlet lter. The inlet or outlet valve is blocked. Clear the valves. Pressure set too low. Turn the pressure control knob clockwise to set a higher pressure. The high-pressure hose is too long. Use a suitable high-pressure hose. The product does not maintain the pressure. Leakage. Relieve the pressure and tighten all the connections. The seal is worn. Replace seal. The inlet or outlet valve is worn. Contact an authorised service centre. The nozzle insert is worn or too big for the actual job. Replace the nozzle insert.EN

The material runs or forms ridges on the surface. The layer of material is too thick. Move the spray gun quicker. Use a nozzle insert with a smaller opening or wider spray pattern. Make sure to hold the spray gun 30 cm from the surface. The material does not cover the surface very well. The material is too thin. Move the spray gun more slowly. Use a nozzle insert with a larger opening or more compact spray pattern. Make sure to hold the spray gun 30 cm from the surface. The spray pattern varies a lot during the work. The pressure control is worn, which causes the pressure to vary. Contact an authorised service centre. It is not possible to press the trigger on the spray gun. The trigger lock is applied. Turn the trigger lock to release it. The ow from the spray gun does not stop when the trigger is released. The spray gun is worn. Replace the spray gun. Material runs out at the pressure control knob. The pressure control is worn. Contact an authorised service centre. Material runs out through the outlet hose. Pressure is too high in the product. Contact an authorised service centre. The motor overheats and runs intermittently. The motor switches o automatically when overheated. The product can be damaged if the reason for the overheating is not rectied. The ventilation openings in the casing are blocked, or the product has been covered over. Keep the ventilation openings clean and do not cover the product. The extension cord is too thin or too long. Use a suitable extension cord. Supply voltage too high. Check that the voltage corresponds to the rated voltage on the type plate. Defective motor. Contact an authorised service centre.DE

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Product information

Brand : Meec Tools

Model : 011485

Category : Paint spray