JV001G - Electric saw MAKITA - Free user manual and instructions

USER MANUAL JV001G MAKITA

Cordless Jig Saw INSTRUCTION MANUAL 6

Fig.296 ENGLISH ENGLISH (Original instructions) SPECIFICATIONS Model: JV001G Length of stroke 26 mm Strokes per minute 800 - 3,500 min

• Specicationsmaydi󰀨erfromcountrytocountry.

• Theweightmaydi󰀨erdependingontheattachment(s),includingthebatterycartridge.Thelightestandheavi- estcombinations,accordingtoEPTA-Procedure01/2014,areshowninthetable. Applicable battery cartridge and charger Battery cartridge BL4020/BL4025/BL4040/BL4040F Charger DC40RA/DC40RB/DC40RC/DC40WA

• Someofthebatterycartridgesandchargerslistedabovemaynotbeavailabledependingonyourregionof residence.

WARNING: Only use the battery cartridges and chargers listed above.Useofanyotherbatterycartridges

andchargersmaycauseinjuryand/orre. Intended use The tool is intended for the sawing of wood, plastic and metal materials. Noise The typical A-weighted noise level determined accord- ingtoEN62841-2-11: Sound pressure level (L

WARNING: Wear ear protection.

WARNING: The noise emission during actual

use of the power tool can di󰀨er from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.

WARNING: Be sure to identify safety mea-

sures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched o󰀨 and when it is running idle in addition to the trigger time). Vibration Thevibrationtotalvalue(tri-axialvectorsum)deter- minedaccordingtoEN62841-2-11: Workmode:cuttingboards Vibrationemission(a h,B ):4.6m/s

WARNING: The vibration emission during

actual use of the power tool can di󰀨er from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.

WARNING: Be sure to identify safety mea-

sures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched o󰀨 and when it is running idle in addition to the trigger time). Declarations of Conformity For European countries only The Declarations of conformity are included in Annex A to this instruction manual. SAFETY WARNINGS General power tool safety warnings WARNING Read all safety warnings, instruc- tions, illustrations and specications provided with this power tool.Failuretofollowallinstructionslisted belowmayresultinelectricshock,reand/orserious injury. Save all warnings and instruc- tions for future reference. The term "power tool" in the warnings refers to your mains-operated(corded)powertoolorbattery-operated (cordless) power tool. Cordless jig saw safety warnings

1. Hold the power tool by insulated gripping

surfaces, when performing an operation where the cutting accessory may contact hidden wir- ing. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

2. Use clamps or another practical way to secure

and support the workpiece to a stable plat- form.Holdingtheworkpiecebyhandoragainst yourbodyleavesitunstableandmayleadtoloss of control.

3. Always use safety glasses or goggles.

Ordinary eye or sun glasses are NOT safety glasses.

4. Avoid cutting nails. Inspect workpiece for any

nails and remove them before operation.

5. Do not cut oversize workpiece.

6. Check for the proper clearance around the

workpiece before cutting so that the jig saw blade will not strike the oor, workbench, etc.

7. Hold the tool rmly.

8. Make sure the jig saw blade is not contacting

the workpiece before the switch is turned on.

9. Keep hands away from moving parts.

10. Do not leave the tool running. Operate the tool

only when hand-held.

11. Always switch o󰀨 and wait for the jig saw blade

to come to a complete stop before removing the jig saw blade from the workpiece.

12. Do not touch the jig saw blade or the work-

piece immediately after operation; they may be extremely hot and could burn your skin.

13. Do not operate the tool at no-load

14. Some material contains chemicals which may

be toxic. Take caution to prevent dust inhala- tion and skin contact. Follow material supplier safety data.

15. Always use the correct dust mask/respirator

for the material and application you are work- ing with. SAVE THESE INSTRUCTIONS.

WARNING: DO NOT let comfort or familiarity

with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury. Important safety instructions for battery cartridge

1. Before using battery cartridge, read all instruc-

tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble or tamper with the battery

cartridge.Itmayresultinare,excessiveheat, or explosion.

3. If operating time has become excessively

shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them

out with clear water and seek medical atten- tion right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any con- ductive material. (2) Avoid storing battery cartridge in a con- tainer with other metal objects such as nails, coins, etc. (3) Do not expose battery cartridge to water or rain. A battery short can cause a large current ow, overheating, possible burns and even a breakdown.

6. Do not store and use the tool and battery car-

tridge in locations where the temperature may8 ENGLISH reach or exceed 50 °C (122 °F).

7. Do not incinerate the battery cartridge even if

it is severely damaged or is completely worn out. The battery cartridge can explode in a re.

8. Do not nail, cut, crush, throw, drop the battery

cartridge, or hit against a hard object to the battery cartridge. Such conduct may result in a re,excessiveheat,orexplosion.

9. Do not use a damaged battery.

10. The contained lithium-ion batteries are subject

to the Dangerous Goods Legislation require- ments. Forcommercialtransportse.g.bythirdparties, forwarding agents, special requirement on pack- agingandlabelingmustbeobserved. Forpreparationoftheitembeingshipped,consult- ing an expert for hazardous material is required. Pleasealsoobservepossiblymoredetailed national regulations. Tapeormasko󰀨opencontactsandpackupthe batteryinsuchamannerthatitcannotmove around in the packaging.

11. When disposing the battery cartridge, remove

it from the tool and dispose of it in a safe place. Follow your local regulations relating to disposal of battery.

12. Use the batteries only with the products

specied by Makita.Installingthebatteriesto non-compliantproductsmayresultinare,exces- sive heat, explosion, or leak of electrolyte.

13. If the tool is not used for a long period of time,

the battery must be removed from the tool.

14. During and after use, the battery cartridge may

take on heat which can cause burns or low temperature burns. Pay attention to the han- dling of hot battery cartridges.

15. Do not touch the terminal of the tool imme-

diately after use as it may get hot enough to cause burns.

16. Do not allow chips, dust, or soil stuck into the

terminals, holes, and grooves of the battery cartridge.Itmaycauseheating,catchingre, burstandmalfunctionofthetoolorbatterycar- tridge,resultinginburnsorpersonalinjury.

17. Unless the tool supports the use near

high-voltage electrical power lines, do not use the battery cartridge near high-voltage electri- cal power lines. It may result in a malfunction or breakdownofthetoolorbatterycartridge.

18. Keep the battery away from children.

SAVE THESE INSTRUCTIONS. CAUTION: Only use genuine Makita batteries. Useofnon-genuineMakitabatteries,orbatteriesthat havebeenaltered,mayresultinthebatterybursting causingres,personalinjuryanddamage.Itwill also void the Makita warranty for the Makita tool and charger. Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely

discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery car-

tridge. Overcharging shortens the battery service life.

3. Charge the battery cartridge with room tem-

perature at 10 °C - 40 °C (50 °F - 104 °F). Let a hot battery cartridge cool down before charging it.

4. When not using the battery cartridge, remove

it from the tool or the charger.

5. Charge the battery cartridge if you do not use

it for a long period (more than six months). FUNCTIONAL DESCRIPTION CAUTION: Always be sure that the tool is switched o󰀨 and the battery cartridge is removed before adjusting or checking function on the tool. Installing or removing battery cartridge CAUTION: Always switch o󰀨 the tool before installing or removing of the battery cartridge. CAUTION: Hold the tool and the battery car- tridge rmly when installing or removing battery cartridge.Failuretoholdthetoolandthebattery cartridgermlymaycausethemtoslipo󰀨yourhands andresultindamagetothetoolandbatterycartridge andapersonalinjury. Toinstallthebatterycartridge,alignthetongueonthe batterycartridgewiththegrooveinthehousingandslip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator as showninthegure,itisnotlockedcompletely. Toremovethebatterycartridge,slideitfromthetool whileslidingthebuttononthefrontofthecartridge. ►Fig.1: 1. Red indicator 2. Button 3. Battery cartridge CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, itmayaccidentallyfalloutofthetool,causinginjuryto you or someone around you. CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is notbeinginsertedcorrectly. Indicating the remaining battery capacity Pressthecheckbuttononthebatterycartridgetoindi- catetheremainingbatterycapacity.Theindicatorlamps light up for a few seconds. ►Fig.2: 1. Indicator lamps 2.Checkbutton9 ENGLISH Indicator lamps Remaining capacity Lighted O󰀨 Blinking 75% to 100% 50% to 75% 25% to 50% 0% to 25% Charge the battery. Thebattery may have malfunctioned. NOTE: Depending on the conditions of use and the ambienttemperature,theindicationmaydi󰀨erslightly from the actual capacity. NOTE:Therst(farleft)indicatorlampwillblinkwhen thebatteryprotectionsystemworks. Tool / battery protection system Thetoolisequippedwithatool/batteryprotectionsys- tem.Thissystemautomaticallycutso󰀨powertothe motortoextendtoolandbatterylife.Thetoolwillauto- maticallystopduringoperationifthetoolorbatteryis placedunderoneofthefollowingconditions: Overload protection Whenthebatteryisoperatedinamannerthatcauses ittodrawanabnormallyhighcurrent,thetoolautomat- ically stops without any indication. In this situation, turn thetoolo󰀨andstoptheapplicationthatcausedthetool tobecomeoverloaded.Thenturnthetoolontorestart. Overheat protection Whenthetoolorbatteryisoverheated,thetoolstops automaticallyandthelampblinks.Inthiscase,letthe toolandbatterycoolbeforeturningthetoolonagain. Overdischarge protection Whenthebatterycapacityisnotenough,thetoolstops automatically.Inthiscase,removethebatteryfromthe toolandchargethebattery. Protections against other causes Protectionsystemisalsodesignedforothercauses that could damage the tool and allows the tool to stop automatically. Take all the following steps to clear the causes,whenthetoolhasbeenbroughttoatemporary halt or stop in operation.

2. Chargethebattery(ies)orreplaceit/themwith

rechargedbattery(ies).

3. Letthetoolandbattery(ies)cooldown.

Ifnoimprovementcanbefoundbyrestoringprotection system, then contact your local Makita Service Center. Selecting the cutting action Thistoolcanbeoperatedwithanorbitalorastraight line(upanddown)cuttingaction.Theorbitalcutting actionthruststhejigsawbladeforwardandincreases cutting speed. ►Fig.3: 1. Cutting action changing lever To change the cutting action, turn the cutting action changing lever to the desired cutting action position. Refertothetabletoselecttheappropriatecutting action. Position Cutting action Applications 0 Straight line cutting action Forcuttingmild steel, stainless steel and plastics. Forcleancutsin wood and plywood. I Smallorbital cutting action Forcuttingmild steel, aluminum and hard wood. II Mediumorbital cutting action Forcuttingwood and plywood. Forfastcuttingin aluminum and mild steel. III Largeorbital cutting action Forfastcuttingin wood and plywood. Lighting up the front lamp CAUTION: Do not look in the light or see the source of light directly. Pressthelockswitchtoturnonthelamp.Pressthelock switchagaintoturno󰀨thelamp. ►Fig.4: 1. Lock switch 2. Lamp Thebrightnesshasthreelevels.Tochangethebright- ness of the lamp, press and hold the lock switch when turningonthelamp.About1secondafterpressingand holdingthelockswitch,thebrightnessofthelampwill starttodecrease.Thebrightnessreturnstothehighest level from the lowest level and repeats the decrease. Release the lock switch when you reach the desired brightness.Itturnsthetoolintostandbymode,too. NOTICE: When the tool is overheated, the lamp blinks. Cool down the tool fully before operating the tool again. NOTE:Pressandholdthelockswitchcontinuouslyto cyclethroughthethreebrightnesslevels. NOTE:Thebrightnessofthelampcannotbe adjustedwhilethetoolisinstandbymode.Toadjust thebrightness,turnthetoolo󰀨andthenonagain. NOTE:Thelamplightsupatthesamebrightness level as the last time the tool was used. NOTE:Useadryclothtowipethedirto󰀨thelensof the lamp. Be careful not to scratch the lens of lamp, or it may lower the illumination.10 ENGLISH Switch action To turn on the tool, press the lock switch. The tool turns intothestandbymode.Tostartthetool,presstheON/ standbyswitchinthestandbymode.Tostopthetool, presstheON/standbyswitchagain.Thetoolturnsinto thestandbymode.Toturno󰀨thetool,pressthelock switchinthestandbymode. ►Fig.5: 1. Lock switch 2.ON/standbyswitch NOTE: If the tool is left for 10 seconds without any operationinthestandbymode,thetoolautomatically turnso󰀨andthelampgoeso󰀨. NOTE:Youcanalsostopandturno󰀨thetoolby pressing the lock switch while the tool is operating. Speed adjusting dial ►Fig.6: 1.Speedadjustingdial Thetoolspeedcanbeadjustedbyturningthespeed adjustingdial.Youcangetthehighestspeedat6and the lowest speed at 1. Refertothetabletoselecttheproperspeedforthe workpiecetobecut.However,theappropriatespeed maydi󰀨erwiththetypeorthicknessoftheworkpiece.In general, higher speeds will allow you to cut workpieces fasterbuttheservicelifeofthejigsawbladewillbe reduced. Workpiece NumberWood 4 - 6Mild steel 3 - 6Stainless steel 3 - 4Aluminum 3 - 6Plastics 1 - 4 NOTICE: The speed adjusting dial can be turned only as far as 6 and back to 1. Do not force it past 6 or 1, or the speed adjusting function may no longer work. Electronic function The tool is equipped with the electronic functions for easy operation. Soft start The soft-start function minimizes start-up shock, and makes the tool start smoothly. Constant speed control Electronicspeedcontrolforobtainingconstantspeed. Possibletogetnenish,becausetherotatingspeedis kept constant even under load condition. Soft no-load rotation Whenthespeedadjustingdialissetto"3"orhigher, the tool automatically reduces the speed at no-load to reducethevibrationandalignthejigsawbladewith the cutting line easily. Once the tool starts cutting the workpiece, the tool speed increase and reach the pre- set speed. NOTE: When the temperature is low, this function maynotbeavailable.Thisfunctionalsomaynotbe availabledependingonthetypeofthematerial. NOTE: If the speed does not decrease after cutting theworkpiece,turno󰀨thetoolandthenturnonit again. Disabling or enabling the soft no-load rotation function Todisableorenablethesoftno-loadrotationfunction, followthestepsbelow.

backto"1". Thelampblinkstwicewhenthesoftno-loadrotation functionisdisabledorenabled.Toenableordisablethis function again, perform the same procedure again. NOTE:Ifthesoftno-loadrotationfunctionisdisabled, thelampblinkstwicewhenthetoolisturnedon. NOTE:Youcanalsodisableorenablethesoft no-loadrotationfunctionbychangingthespeed adjustingdialto"6"-"1"-"6". Electric brake Thistoolisequippedwithanelectricbrake.Ifthetool consistently fails to quickly stop after the switch trigger is released, have the tool serviced at a Makita service center. ASSEMBLY CAUTION: Always be sure that the tool is switched o󰀨 and the battery cartridge is removed before carrying out any work on the tool. Installing or removing jig saw blade CAUTION: Always clean out all chips or for- eign matter adhering to the jig saw blade and/or blade holder.Failuretodosomaycauseinsu󰀩cient tighteningofthejigsawblade,resultinginaserious personalinjury. CAUTION: Do not touch the jig saw blade or the workpiece immediately after operation. They maybeextremelyhotandcouldburnyourskin. CAUTION: Always secure the jig saw blade rmly.Insu󰀩cienttighteningofthejigsawblademay causethebladebreakageorseriouspersonalinjury. CAUTION: When you remove the jig saw blade, be careful not to hurt your ngers with the top of the jig saw blade or the tips of workpiece. Beforeinstallingthejigsawblade,makesurethatthe jigsawbladeclampleverisinthereleasedposition. Toinstallthejigsawblade,insertthejigsawblade11 ENGLISH (teethfacingforward)intothejigsawbladeholderuntil itlatches.Thejigsawbladeclamplevermovestothe xedpositionbyitselfandthejigsawbladeislocked. Makesurethatthebackedgeofthejigsawbladets intotheroller.Pullthejigsawbladelightlytomakesure thatthejigsawbladedoesnotfallo󰀨duringoperation. ►Fig.7: 1.Jigsawbladeclamplever(xedposition) 2.Jigsawbladeclamplever(released position) ►Fig.8: 1.Jigsawbladeholder2.Jigsawblade clamp lever (released position) 3. Jig saw blade4. Roller CAUTION: Do not open the tool opener exces- sively, or it may cause tool damage. Toremovethejigsawblade,openthetoolopener forwardasfarasitwillgo.Thisallowsthejigsawblade tobereleased. ►Fig.9: 1.Jigsawbladeholder2. Tool opener 3. Jig sawblade NOTE:Incasethatitisdi󰀩culttoremovethejigsaw blade: Turn the cutting action changing lever to the position "III" and slightly switch on the tool several times so thatthejigsawbladeholdermovestothebottom. Makesurethejigsawbladeclampleverisinthexed position when switch on the tool. Removethebatterycartridgefromthetoolbefore installingorremovingthejigsawblade. NOTE:Occasionallylubricatetheroller. Hex wrench storage When not in use, store the hex wrench as shown in the guretokeepitfrombeinglost. ►Fig.10: 1. Base 2. Hex wrench Cover plate Use the cover plate when cutting decorative veneers, plastics, etc. It protects sensitive or delicate surfaces fromdamage.Fititonthebottomofthetoolbase. ►Fig.11: 1. Cover plate 2. Base Anti-splintering device CAUTION: The anti-splintering device cannot be used when making bevel cuts. Forsplinter-freecuts,theanti-splinteringdevicecan beused.Toinstalltheanti-splinteringdevice,movethe toolbaseallthewayforwardandtitfromthebottom oftoolbase. When you use the cover plate, install the anti-splintering device onto the cover plate. ►Fig.12: 1. Base 2. Anti-splintering device Dust extraction Optional accessory The dust nozzle is recommended to perform clean cutting operations. To attach the dust nozzle on the tool, insert the hook of dustnozzleintotheholeinthebase. ►Fig.13: 1. Dust nozzle 2. Base To secure the dust nozzle, tighten the clamp screw at thefrontofthedustnozzle.Thedustnozzlecanbe installedoneitherleftorrightsideofthebase. ►Fig.14: 1. Clamp screw Then connect a Makita vacuum cleaner to the dust nozzle. ►Fig.15: 1. Dust nozzle 2. Hose for vacuum cleaner OPERATION CAUTION: Always hold the base ush with the workpiece.Failuretodosomaycausejigsaw bladebreakage,resultinginaseriousinjury. CAUTION: Advance the tool very slowly when cutting curves or scrolling.Forcingthetoolmay causeaslantedcuttingsurfaceandjigsawblade breakage. Turnthetoolonwithoutthejigsawblademakingany contactandwaituntilthejigsawbladeattainsfull speed.Thenrestthebaseatontheworkpieceand gently move the tool forward along the previously marked cutting line. ►Fig.16: 1. Cutting line 2. Base Bevel cutting CAUTION: Always be sure that the tool is switched o󰀨 and the battery cartridge is removed before tilting the base. Withthebasetilted,youcanmakebevelcutsatany anglebetween0°and45°(leftorright). ►Fig.17 Totiltthebase,loosentheboltonthebottomofthe basewiththehexwrench.Movethebasesothatthe boltispositionedinthecenterofthebevelslotinthe base. ►Fig.18: 1. Hex wrench 2. Bolt 3. Base Tiltthebaseuntilthedesiredbevelangleisobtained. TheV-notchofthegearhousingindicatesthebevel anglebygraduations.Thentightentheboltrmlyto securethebase. ►Fig.19: 1. Bevel slot 2. Base 3. Bolt 4. Graduations

5. V-notch 6. Gear housing

thejigsawbladepointpositionedjustabovethework- piece surface.

2. Apply pressure to the tool so that the front edge of

thebasewillnotmovewhenyouswitchonthetooland gentlylowerthebackendofthetoolslowly.

3. Asthejigsawbladepiercestheworkpiece,slowly

lowerthebaseofthetooldownontotheworkpiece surface.

4. Complete the cut in the normal manner.

Finishing edges Totrimedgesormakedimensionaladjustments,runthe jigsawbladelightlyalongthecutedges. ►Fig.23 Metal cutting Alwaysuseasuitablecoolant(cuttingoil)whencutting metal.Failuretodosowillcausesignicantjigsaw bladewear.Theundersideoftheworkpiececanbe greased instead of using a coolant. Rip fence Optional accessory CAUTION: Always be sure that the tool is switched o󰀨 and the battery cartridge is removed before installing or removing accessories. Straight cuts When repeatedly cutting widths of 160 mm or less, use of the rip fence will assure fast, clean, straight cuts. ►Fig.24: 1. Rip fence (Guide rule) To install, insert the rip fence into the rectangular hole onthesideofthebasewiththefenceguidefacing down. Slide the rip fence to the desired cutting width position,thentightenthebolttosecureit. ►Fig.25: 1. Hex wrench 2. Bolt 3.Fenceguide4. Rip fence (Guide rule) Circular cuts When cutting circles or arcs of 170 mm or less in radius, install the rip fence as follows. ►Fig.26: 1. Rip fence (Guide rule) CAUTION: Do not touch the tip of the circular guide pin. The sharp tip of the circular guide pin can causeinjury.

1. Insert the rip fence into the rectangular hole on the

sideofthebasewiththefenceguidefacingup.

2. Insert the circular guide pin through either of the

3. Slide the rip fence to the desired cutting radius,

andtightenthebolttosecureitinplace. NOTE:AlwaysusejigsawbladesNo.B-17,B-18, B-26 or B-27 when cutting circles or arcs. Guide rail adapter set Optional accessory When cutting parallel and uniform width or cutting straight, the use of the guide rail and the guide rail adapter will assure the production of fast and clean cuts. To install the guide rail adapter, insert the rule barintothesquareholeofthebaseasfarasitgoes. Securetheboltwiththehexwrenchsecurely. ►Fig.28: 1. Hex wrench 2.Rulebar3. Bolt Inserttherulebarintothesquareholeoftheguiderail adapter,andsecurethescrewrmly.Placetheguide rail adapter on the guide rail. ►Fig.29: 1. Guide rail adapter 2. Guide rail 3. Screw NOTICE:AlwaysusejigsawbladesNo.B-8,B-13, B-16, B-17 or 58 when using the guide rail and the guide rail adapter. MAINTENANCE CAUTION: Always be sure that the tool is switched o󰀨 and the battery cartridge is removed before attempting to perform inspection or maintenance. NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result. TomaintainproductSAFETYandRELIABILITY, repairs,anyothermaintenanceoradjustmentshould beperformedbyMakitaAuthorizedorFactoryService Centers, always using Makita replacement parts.13 ENGLISH OPTIONAL ACCESSORIES CAUTION: These accessories or attachments are recommended for use with your Makita tool specied in this manual. The use of any other accessories or attachments might present a risk of injurytopersons.Onlyuseaccessoryorattachment for its stated purpose. If you need any assistance for more details regard- ing these accessories, ask your local Makita Service Center.

• Rip fence (guide rule) set

• Guide rail adapter set

• Anti-splintering device