POWDP50700 - Sander PowerPlus - Free user manual and instructions

USER MANUAL POWDP50700 PowerPlus

Copyright © 2022 VARO P a g e | 3 www.varo.com FILE-/BELT SANDER 20 V (NO ACCU) POWDP50700 1 APPLICATION The file sander is used to sand and buff wood, plastic and similar materials. Other common tasks include metal prep and cleaning up welds. It is very important to use the correct abrasive belt!!!! Not suitable for professional use. WARNING! Read this manual and the general safety instructions carefully before using the machine, for your own safety. Your power tool should only be passed on together with these instructions. 2 DESCRIPTION (FIG. A)

7. Battery pack (NOT INCLUDED)

8. Battery pack release button

9. Button for battery capacity indicator

• Remove all packing materials.

• Remove remaining packaging and transit supports (if existing).

• Check the completeness of the packing content.

• Check the appliance, the power cord, the power plug and all accessories for transportation damages.

• Keep the packaging materials as far as possible till the end of the warranty period. Dispose it into your local waste disposal system afterwards.

WARNING: Packing materials are no toys! Children must not play with plastic

bags! Danger of suffocation! 1x file-/belt sander 20 V 1x abrasive belt (1 x 80 gr) 1x manual When parts are missing or damaged, please contact your dealer.POWDP50700 EN Copyright © 2022 VARO P a g e | 4 www.varo.com 4 SYMBOLS In this manual and/or on the machine the following symbols are used:

Denotes risk of personal injury or damage to the tool.

In accordance with essential requirements of the European directive(s).

Read manual before use.

Class II - The machine is double insulated; Earthing wire is therefore not necessary (only for charger).

Ambient temperature 40 °C max. (only for battery).

Do not expose charger and battery pack to water.

Use battery and charger only in closed rooms.

Do not incinerate battery pack or charger.

Mandatory use of eye protection.

Wear a mask in dusty conditions.

Read all safety warnings and instructions. Failure to heed warnings and follow instructions may result in electric shock, fire and/or serious injury. Keep safety warnings and instructions for future reference. The term "power tool" in the safety warnings refers to your mains- operated (corded) power tool or battery- operated (cordless) power tool.

• Keep working area clean and well lit. Untidy and dark areas can lead to accidents.

• Do not operate power tools in potentially explosive surroundings, for example, in the presence of inflammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and bystanders at a distance when operating a power tool. Distractions can cause you to lose control of it.

5.2 Electrical safety

• Always check that the power supply corresponds to the voltage on the rating plate.

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use adapter plugs with earthed power tools. Unmodified plugs and matching outlets will reduce the risk of an electric shock.

• Avoid body contact with earthed surfaces such as pipes, radiators, kitchen ranges and refrigerators. There is an increased risk of an electric shock if your body is earthed.

• Do not expose power tools to rain or wet conditions. If water gets inside a power tool, it will increase the risk of an electric shock.POWDP50700 EN Copyright © 2022 VARO P a g e | 5 www.varo.com

• Do not damage the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of an electric shock.

• When operating a power tool outdoors, use an extension cable suitable for outdoor use. Using a cord suitable for outdoor use reduces the risk of an electric shock.

• If operating a power tool in a damp location is unavoidable, use a power supply protected by a residual current device (RCD). Using an RCD reduces the risk of an electric shock.

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool when you are tired or under the influence of drugs, alcohol or medication. A moment of inattention when operating a power tool may result in serious personal injury.

• Use safety equipment. Always wear eye protection. Using safety equipment such as a dust mask, non-skid safety shoes, a hard hat, or hearing protection whenever it is needed will reduce the risk of personal injury.

• Avoid accidental starts. Ensure the switch is in the off position before inserting the plug. Carrying power tools with your finger on the switch or plugging in power tools when the switch is in the on position makes accidents more likely.

• Remove any adjusting keys or spanners before turning on the power tool. A spanner or key left attached to a rotating part of the power tool may result in personal injury.

• Do not reach out too far. Keep your feet firmly on the ground at all times. This will enable you retain control over the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from the power tool. Loose clothes, jewellery or long hair can become entangled in the moving parts.

• If there are devices for connecting dust extraction and collection facilities, please ensure that they are attached and used correctly. Using such devices can reduce dust-related hazards.

5.4 Power tool use and care

• Do not expect the power tool to do more than it can. Use the correct power tool for what you want to do. A power tool will achieve better results and be safer if used in the context for which it was designed.

• Do not use the power tool if the switch cannot turn it on and off. A power tool with a broken switch is dangerous and must be repaired.

• Disconnect the plug from the power source before making adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

• Store power tools, when not in use, out of the reach of children and do not allow people who are not familiar with the power tool or these instructions to operate it. Power tools are potentially dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment or jammed moving parts, breakages or any other feature that might affect the operation of the power tool. If it is damaged, the power tool must be repaired. Many accidents are caused by using poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to jam and are easier to control.

• Use the power tool, accessories and cutting tools, etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work which needs to be done. Using a power tool in ways for which it was not intended can lead to potentially hazardous situations.POWDP50700 EN Copyright © 2022 VARO P a g e | 6 www.varo.com

• Your power tool should be serviced by a qualified specialist using only standard spare parts. This will ensure that it meets the required safety standards. 6 ADDITIONAL SAFETY INSTRUCTIONS FOR FILE-/BELT SANDERS

• Always hold the tool with its insulated grip.

• The operator should hold the tool with two hands firmly.

• Make sure the tool is switched on before you touch the workpiece with the sanding belt.

• Do not touch any rotating components of the tool.

• This machine is not waterproof, so do not add water at the surface of work piece.

• When it comes to sanding operations, it is necessary to ensure a well-ventilated work area.

• Some of the material contained in the compounds may be toxic.

• Be sure to use the dust masks / respirators corresponding of the material being processed.

• Never attempt to open for any reason.

• Do not store in locations where the temperature may exceed 40 °C.

• Charge only at ambient temperatures between 4 °C and 40 °C.

• Store your batteries in a cool dry place (5 °C-20 °C). Never store batteries in discharged state.

• It is better for Li-ion batteries to discharge and reload them regularly (at least 4 times a year). The ideal charge for long-term storage of your Li-ion battery is 40% of capacity.

• When disposing of batteries, follow the instructions given in the section “Protecting the environment”.

• Do not cause short circuits. If connection is made between the positive (+) and negative (-) terminal directly or via accidental contact with metallic objects, the battery is short circuited and an intense current will flow causing heat generation which may lead to casing rupture or fire.

• Do not heat. If batteries are heated to above 100 °C, sealing and insulating separators and other polymer components may be damaged resulting in electrolyte leakage and/or internal short circuiting leading to heat generation causing rupture or file. Moreover do not dispose of the batteries in fire, explosion and/or intense burning may result.

• Under extreme conditions, battery leakage may occur. When you notice liquid on the battery, proceed as follows: − Carefully wipe the liquid off using a cloth. Avoid skin contact. − In case of skin or eye contact, follow the instructions below: ✓ Immediately rinse with water. Neutralize with a mild acid such as lemon juice or vinegar. ✓ In case of eye contact, rinse abundantly with clean water for at least 10 minutes. Consult a physician. Fire hazard! Avoid short-circuiting the contacts of a detached battery. Do not incinerate the battery.

• Never attempt to charge non-rechargeable batteries.

• Have defective cords replaced immediately.POWDP50700 EN Copyright © 2022 VARO P a g e | 7 www.varo.com

• Do not expose to water.

• Do not open the charger.

• Do not probe the charger.

• The charger is intended for indoor use only. 8 CHARGING AND INSERTION OR REMOVAL OF BATTERY

8.1 Charger indications (Fig. 1)

Connect the charger to the power outlet socket:

• Solid green: ready to charge.

• Flickering red: charging.

• Solid green: charged.

• Solid green and red: battery or charger damaged. Note: if the battery does not fit properly, disconnect it and confirm that the battery pack is the correct model for this charger as shown on the specification chart. Do not charge any other battery pack or any battery pack that does not securely fit the charger.

1. Frequently monitor the charger and battery pack while connected.

2. Unplug the charger and disconnect it from the battery pack when finished.

3. Allow the battery pack to cool completely before using it.

4. Store the charger and battery pack indoors, out of reach of children.

NOTE: If battery is hot after continuous use in the tool, allow it to cool down to room temperature before charging. This will extend the life of your batteries.

8.2 Removal / insertion of battery (Fig. 2)

WARNING: Before making any adjustments ensure the machine is switched

off or remove the battery pack.

• Hold the tool with one hand and the battery pack with the other.

• To install: push and slide battery pack into battery port, make sure the release latch on the rear side of the battery snaps into place and battery is secure before beginning operation.

• To remove: Press the battery release latch and pull the battery pack out at the same time.

8.3 Battery capacity indicator (Fig. 3)

There are battery capacity indicators (10) on the battery pack, you can check the capacity status of the battery if you squeeze the button (9) Before using the machine, please press switch trigger to check if the battery is full enough for properly working. Those 3 LED might show the status of the capacity level of the battery: 3 LED’s are lit: Battery fully charged. 2 LED’s are lit: Battery 60% charged. 1 LED is lit: Battery almost discharged.POWDP50700 EN Copyright © 2022 VARO P a g e | 8 www.varo.com 9 FEATURES Your eccentric sander is equipped with TPR soft grip and protective parts. TPR (Thermoplastic rubber) is elastic, chock absorbing and environmental friendly (recyclable). 10 ASSEMBLY

10.1 Installing or removing the abrasive belt (Fig. 4)

• Pull the adjustable belt knob (4) to the forward position.

• Put the belt on the driving wheel and pull the belt to the front of the arm, and then make the belt slip over the belt wheel.

• Return the adjustable belt knob (4) to the original position.

10.2 Adjusting belt tracking (Fig. 5)

• Check if the sanding belt is running centrally before starting the work.

• Run the file at freely and turn the adjustable track knob either clockwise or anti-clockwise to adjust the belt tracking until the sanding belt is running smooth. 11 OPERATING INSTRUCTIONS Before attempting to use your sander be sure to familiarize yourself with all its operating features and safety requirements. Warning! The battery should always be removed from the machine when assembling parts, marking adjustments, cleaning or when the tool is not in use. Disconnecting the battery will prevent accidental starting that could cause serious injury. Do not sand plaster surfaces, (WARNING: In this case your guarantee becomes void) this may clog the motor (brushes, ball bearings, ...).

11.1 Sanding operation (Fig. 6)

• Hold the tool with both hands in front of you and away from you, and assume a balanced posture.

• Turn on the tool and allow the motor to reach full speed.

• Gently apply the tool to the workpiece surface and move the tool forward and back.

• Press the belt only lightly on the workpiece. Excessive pressure may damage the belt and shorten tool life.

11.2 Switching On-off (Fig. 7)

Connect the battery pack (7) to the power tool by pushing the release button (8). The tool is operated by pressing/releasing the trigger switch (3). The machine will start by pressing the trigger switch (3) and stop when releasing the trigger switch (3). Press the lock-on button (2) and the trigger switch at the same time to lock the switch into position and the machine will work continuously. Press the trigger switch all the way to the end and then release it to unlock the tool again.

11.3 Changing the speed (Fig. 8)

• The rated speed and impact rate can be adjusted just by turning the speed adjusting dial (6). Adjusting the variable speed selector (6) from 1 to 6 will accelerate.

• Adjusting the variable speed selector (6) from 6 to 1 will slow down.

• Please choose the right speed according to the work piece.POWDP50700 EN Copyright © 2022 VARO P a g e | 9 www.varo.com CAUTION: Adjust the speed selector only within the range of numbers 1 through 6. Do not force the dial beyond this range or damage to the tool may result.

WARNING: Avoid blocking the vent holes, as this may cause the eccentric

WARNING: To prevent accidents, turn off the tool and disconnect the battery

after use. Clean and store the tool indoors and out of children’s reach.

11.4 Machine specific instructions

• Secure the work piece to prevent it from moving under the sander belt.

• When starting or stopping the machine, do not let the tool contact with the work piece. Otherwise, it will result the in damage of the sander belt or it will make the machine getting go out of control.

• When operating the machine, be careful to avoid any part of your body to come into contact with any of the moving parts of the machine or belt.

• Avoid contact with the sanding belt at any time 12 TECHNICAL DATA Rated voltage (DC) 20 V Variable speed 360 – 800 m/min Working bar length 110mm Sanding belt size 13x457mm Sanding surface 13 mm Engine type Brushed Soft grip Yes 13 NOISE Noise emission values measured according to relevant standard. (K=3) Acoustic pressure level LpA 81 dB(A) Acoustic power level LwA 92 dB(A) ATTENTION! Wear hearing protection when sound pressure is over 85 dB(A). aw (Vibration) 3,4 m/s² K = 1.5 m/s²

14 CLEANING AND MAINTENANCE

• Remove the battery pack from the tool before carrying out any adjustment, servicing or maintenance.

• The machine does not require any special maintenance.

• For safe and efficient working, always keep the machine and the ventilation slots clean.

• Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.POWDP50700 EN Copyright © 2022 VARO P a g e | 10 www.varo.com 15 STORAGE

• Thoroughly clean the whole machine and its accessories.

• Store it out of the reach of children, in a stable and secure position, in a cool and dry place, avoid too high and too low temperatures.

• Protect it from exposure to direct sunlight. Keep it in the dark, if possible.

• Don’t keep it in plastic bags to avoid humidity build-up. 16 WARRANTY

• This product is warranted as provided by law for a 36-month period effective from the date of purchase by the first user.

• This warranty covers all material or production flaws excluding: batteries, chargers, defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc.; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.

• Damage and/or defects resulting from inappropriate use also do not fall under the warranty provisions.

• We also disclaim all liability for any bodily injury resulting from inappropriate use of the tool.

• Repairs may only be carried out by an authorised customer service centre for Powerplus tools.

• You can always obtain more information at the number 00 32 3 292 92 90.

• Any transportation costs shall always be borne by the customer, unless agreed otherwise in writing.

• At the same time, no claim can be made on the warranty if the damage of the device is the result of negligent maintenance or overload.

• Definitely excluded from the warranty is damage resulting from fluid permeation, excessive dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneous net voltage. This list is not exhaustive.

• Acceptance of claims under warranty can never lead to the prolongation of the warranty period nor commencement of a new warranty period in case of a device replacement.

• Devices or parts which are replaced under the warranty therefore remain the property of Varo NV.

• We reserve the right to reject a claim whenever the purchase cannot be verified or when it is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).

• Your purchase receipt must be kept as proof of date of purchase.

• Your appliance must be returned undismantled to your dealer in an acceptably clean state, (in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase.

• Your tool must be charged at least 1x per month to ensure optimal operation of this tool. 17 ENVIRONMENT Should your appliance need replacement after extended use, do not discard it with the household rubbish but dispose of it in an environmentally safe way. Waste produced by electrical machine items should not be handled like normal household rubbish. Please recycle where recycle facilities exist. Check with your Local Authority or retailer for recycling advice.POWDP50700 EN Copyright © 2022 VARO P a g e | 11 www.varo.com

18 DECLARATION OF CONFORMITY

VARO – Vic. Van Rompuy N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that, Product: File-/belt sander 20 V – Battery operated Trade mark: PowerPlus Model: POWDP50700 is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration. European Directives (including, if applicable, their amendments up to the date of signature): 2011/65/EU 2006/42/EC 2014/30/EU European harmonized standards (including, if applicable, their amendments up to the date of signature): EN62841-1 : 2015 EN62841-2-4 : 2014 EN55014-1 : 2017 EN55014-2 : 2015 Keeper of the Technical Documentation: Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V. The undersigned acts on behalf of the company CEO, Ludo Mertens Certification Manager 01/10/2021, Lier - BelgiumPOWDP50700 DE Copyright © 2022 VARO Seite | 1 www.varo.be 1 EINSATZBEREICH .............................................................................. 3

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