POWDP77100 - Saw PowerPlus - Free user manual and instructions

USER MANUAL POWDP77100 PowerPlus

Copyright © 2022 VARO P a g e | 3 www.varo.com BISCUIT JOINTER 40V (NO ACCU) POWDP77100 1 INTENTED USE The biscuit jointer is suitable for culling grooves for biscuit dowel joints in solid wood, plywood, chipboard, fiberboard, Plexiglas and artificial marble. It is not designed for commercial use. Warning! Read this manual and general safety instructions carefully before using the appliance, for your own safety. Your power tool should only be passed on together with these instructions. 2 DESCRIPTION (FIG A)

3. Lock screw for handle

6. Scale for the fence angle

9. Lock lever for angle adjustment

10. Lock lever for height adjustment

11. Knob for height adjustment

12. Scale for the height adjustment

26. Battery pack (not included)

29. Charger (not included)

3 PACKAGE CONTENT LIST

• Remove all packing materials

• Remove remaining packaging and transit supports (if existing)

• Check the completeness of the packing content

• Check the appliance, the power cord, the power plug and all accessories for transportation damages.

• Keep the packaging materials as far as possible till the end of the warranty period. Dispose it into your local waste disposal system afterwards. WARNING Packing materials are no toys! Children must not play with plastic bags! Danger of suffocation! 1 x dust bag 1 x spanner 1 x hex key (5 + 6mm) 1 x plate protection 1 x angle gauge 1 x handle 2 x bolt M8x15mm + washers 1 x manual When parts are missing or damaged, please contact your dealer.POWDP77100 EN Copyright © 2022 VARO P a g e | 4 www.varo.com 4 SYMBOLS In this manual and/or on the machine the following symbols are used:

Denotes risk of personal injury or damage to the tool.

Read manual before use

In accordance with essential safety standards of applicable European directives

"Class II - The machine is double insulated; Earthing wire is therefore not necessary (only for charger)

Mandatory use of eye protection.

Read all safety warnings and all instructions. Failure to follow all warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains operated (corded) power tool or battery operated (cordless) power tool.

• Keep work area clean and well lit. Cluttered and dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

5.2 Electrical safety

Always check that the power supply corresponds to the voltage on the rating plate.

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol orPOWDP77100 EN Copyright © 2022 VARO P a g e | 5 www.varo.com medication. A moment of inattention while operating power tools may result in serious personal injury.

• Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used whenever conditions require will reduce personal injuries.

• Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards.

5.4 Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment or sticking of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to stick and are easier to control.

• Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could lead to a hazardous situation.

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

6 SPECIFIC SAFETY WARNINGS

• Sawdust and splinters must not be removed while the machine is running.

• Do not use cutting discs or circular saw blades in the machine.

• Protect saw blades against shocks and impacts

• Only use properly sharpened blades, otherwise increased culling forces will shatter the work piece.

• Before use, inspect the saw blade for any damage. Do not use saw blades that are cracked, ripped or otherwise damagedPOWDP77100 EN Copyright © 2022 VARO P a g e | 6 www.varo.com

• Make sure that the work piece is sufficiently supported or clamped. Keep your hands away from the surface to be cut

• Use the machine only with the auxiliary handle.

• When saw blades have to be mounted on the thread of the spindle, make sure that the spindle has sufficient thread

• Make sure that the saw blade has been mounted and fastened properly. Do not use reducing rings or adapters to make the saw blade fit properly.

• Apply the machine to the work piece only when the machine is switched on.

• When working with the machine always hold the machine firmly with both hands and provide for secure distance.

• Persons under 16 years of age are not permitted to operate this machine.

• Always wear safety goggles and hearing protection. If desired or required also use another protection for example an apron or helmet

• Always disconnect the plug from the socket before carrying out any work on the machine, only plug in when the machine is switched off

• Keep mains lead clear from working range of the machine. Always lead the cable away behind you.

• The base plate must not be clamped down while the blade is extended. Lowering and raising the blade must be a smooth operation.

• Never attempt to open for any reason.

• Do not store in locations where the temperature may exceed 40 °C.

• Charge only at ambient temperatures between 4 °C and 40 °C.

• Store your batteries in a cool dry place (5 °C-20 °C). Never store batteries in discharged state.

• It is better for Li-ion batteries to discharge and reload them regularly (at least 4 times a year). The ideal charge for long-term storage of your Li-ion battery is 40% of capacity.

• When disposing of batteries, follow the instructions given in the section “Protecting the environment”.

• Do not cause short circuits. If connection is made between the positive (+) and negative (-) terminal directly or via accidental contact with metallic objects, the battery is short circuited and an intense current will flow causing heat generation which may lead to casing rupture or fire.

• Do not heat. If batteries are heated to above 100 °C, sealing and insulating separators and other polymer components may be damaged resulting in electrolyte leakage and/or internal short circuiting leading to heat generation causing rupture or file. Moreover do not dispose of the batteries in fire, explosion and/or intense burning may result.

• Under extreme conditions, battery leakage may occur. When you notice liquid on the battery, proceed as follows: − Carefully wipe the liquid off using a cloth. Avoid skin contact. − In case of skin or eye contact, follow the instructions below: ✓ Immediately rinse with water. Neutralize with a mild acid such as lemon juice or vinegar. ✓ In case of eye contact, rinse abundantly with clean water for at least 10 minutes. Consult a physician. Fire hazard! Avoid short-circuiting the contacts of a detached battery. Do not incinerate the battery.POWDP77100 EN Copyright © 2022 VARO P a g e | 7 www.varo.com

• Never attempt to charge non-rechargeable batteries.

• Have defective cords replaced immediately.

• Do not expose to water.

• Do not open the charger.

• Do not probe the charger.

• The charger is intended for indoor use only. 8 CHARGING AND INSERTION OR REMOVAL OF BATTERY

8.1 Charger indications (Fig. 1)

Connect the charger to the power outlet socket

• Solid green: ready to charge

• Flickering red: charging

• Solid green: charged

• Solid green and red: battery or charger damaged Note: if the battery does not fit properly, disconnect it and confirm that the battery pack is the correct model for this charger as shown on the specification chart. Do not charge any other battery pack or any battery pack that does not securely fit the charger.

1. Frequently monitor the charger and battery pack while connected

2. Unplug the charger and disconnect it from the battery pack when finished.

3. Allow the battery pack to cool completely before using it.

4. Store the charger and battery pack indoors, out of reach of children.

NOTE: If battery is hot after continuous use in the tool, allow it to cool down to room temperature before charging. This will extend the life of your batteries.

8.2 Removal / insertion of battery

WARNING: Before making any adjustments ensure the machine is switched

off or remove the battery pack.

• Hold the tool with one hand and the battery pack (26) with the other.

• To install: push and slide battery pack into battery port, make sure the release latch on the rear side of the battery snaps into place and battery is secure before beginning operation.

• To remove: Press the battery release latch and pull the battery pack out at the same time.

8.3 Battery capacity indicator (Fig. 2)

There are battery capacity indicators on the battery pack, you can check the capacity status of the battery if you squeeze the button (28). Before using the machine, please press switch trigger to check if the battery is full enough for properly working. Those 3 LED might show the status of the capacity level of the battery: 3 LED’s are lit: Battery fully charged 2 LED’s are lit: Battery 60% charged 1 LED is lit: Battery almost dischargedPOWDP77100 EN Copyright © 2022 VARO P a g e | 8 www.varo.com 9 ASSEMBLY

WARNING: Switch off and remove battery from machine before adjusting or

9.1 Attaching the auxiliary handle (Fig.3)

Align the auxiliary handle (2) with the hole on head shell, then tighten the lock screw by using the hex key to secure the handle (2).

9.2 Mounting saw blade (Fig.4)

Always be sure that the tool is switched off and the battery pack is removed before carrying out any work on the tool.

• To remove the blade, loosen the clamp screw (23) using the hex key (21) and open the blade cover.

• Push the spindle lock (4) and loosen the lock nut (24) using the spanner (22). Remove the outer flange (25) and the blade.

• To install the blade, first mount the inner flange. Then mount the blade, outer flange (25) and the lock nut (24).

• Securely tighten the lock nut (24) using the spanner (22).

• Close the blade cover and tighten the clamp screw (23) using the hex key (21) to secure the blade cover. Make sure that the top of the base plate is securely closed before operating the machine.

9.3 Mounting dust bag

For dust extraction the dust bag can be used. Insert the dust bag (15) into the vacuuming connection (14). Empty the dusts bag regularly so that the vacuuming performance remains intact.

9.4 Attaching the plate protection

The plate protection needs to be attached to the angle stop prior to use. For easier assembly, set the angle stop (5) into the 90° position. Slide the plate protection (17) onto the angle stop with the plastic locating arms positioned over the top, and the plastic face being located underneath.

9.5 Adjusting the depth of the groove (Fig. 5)

• 6 grooving depths can be preset according to the size of biscuit to be used.

• Refer to the table below for the correspondence between the sizes marked on the cutting depth adjustment knob (7) and the biscuit size. Fine adjustments to the grooving depth can be made by turning the adjusting screw (8) after loosening the hex nut. This may become necessary after the blade has been resharpened a few times.

• Make a test cut, measure and adjust before using a preset. Do this for each preset when changing biscuits Size on adjustment knob

• Remove the angle gauge (5) according to the need of your work when using the tool with the angle of the fence adjusted to other than 0°. When you need to use the angle gauge (5) under the above condition, be sure to adjust the depth of groove to get a proper depth.POWDP77100 EN Copyright © 2022 VARO P a g e | 9 www.varo.com

• The angle of the fence (18) can be adjusted between 0° and 90° (positive stops at 0°, 45° and 90°). To adjust the angle, loosen the lock lever (9) and tilt the fence (18) until the pointer points to the desired graduation on the angle scale (6). Then tighten the lock lever (9) to secure the fence (18).

• When the fence (18) is set at 90°, both the distance from the center of the blade thickness to the fence and the distance from the center of the blade thickness to the bottom of the blade cover are 10 mm.

9.7 Adjusting the height (Fig.7)

• The correct height can be set by unlocking the clamping knob (10) and turning the knob for the height adjustment (11) to the desired height with aid of the scale (12)

• The height must corresponds to half of the material thickness of the work piece, the groove of the biscuit dowel must always be in the middle of the working piece.

• Make sure the angel stop is always parallel after tightening the clamping knob.

• Make a rest cut, measure and adjust before using. 10 OPERATION

10.1 Switching on and off.

• Before installing the battery pack (26) into the tool, always check to see that the slide switch (1) actuates properly and returns to the “OFF” position when the rear of the slide switch (1) is depressed.

• Switch can be locked in “ON” position for ease of operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool.

• To start the tool, slide the slide switch (1) toward the “I (ON)” position.

• To stop the tool, press the rear of the slide switch (1), then slide it toward the “O (OFF)” position. Never us the shaft lock to stop the motor.

10.2 Marking the workpieces.

Before starling with the biscuit jointer the work pieces must be marked as following:

• Place the two work pieces which must be connected, on top of each other.

• Fasten the work pieces and mark the center of the groove. The space between two grooves should be 10-15cm. This is not applicable for smaller workpieces- smaller work pieces don't have to be marked

10.3 Positioning of the machine

Based on the size of the work pieces the machine can be positioned in several ways.

10.4 Large workpieces:

• Place the machine near the work piece

• The middle of the base plate (this point is marked on the base plate) must face the center of the groove in the work piece, {see marking the work piece).

10.5 Small workpieces.

• Place the machine near the work piece

• The side of the machine must be lacing the side of the work piece.

• Place the machine near the work piece.

• Position the machine (see positioning of the machine)

• Hold the machine with both hands and switch the machine on.POWDP77100 EN Copyright © 2022 VARO P a g e | 10 www.varo.com

• Push the motor base carefully forward as far as possible.

• Move the motor base backward and switch the machine off.

10.7 Joining the workpieces

When the grooves in both work pieces have been made the workplaces can be joined together

• Put glue in both grooves.

• Race the biscuit dowel in the groove of one work piece.

• Place the other work piece on the biscuit dowel.

• Fasten the work pieces and wait till the glue is dry.

11 CLEANING AND MAINTENANCE

WARNING: Switch off and remove battery from machine before adjusting or

• Keep the ventilation slots of the machine clean to prevent overheating of the engine.

• Regularly clean the machine housing with a soft cloth, preferably after each use.

• Keep the ventilation slots free from dust and dirt.

• If the dirt does not come off use a soft cloth moistened with soapy water. Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts. 12 TECHNICAL DATA Voltage 40V No-load Speed 6500 min

• Damaged switches must be replaced by our after-sales service department.

• If the connecting cable (or mains plug) is damaged, it must be replaced by a particular connecting cable which is available from our service department. Replacement of the connecting cable must only be carried out by our service department (see last page) or by a qualified person (qualified electrician). 15 STORAGE

• Thoroughly clean the whole machine and its accessories.

• Store it out of the reach of children, in a stable and secure position, in a cool and dry place, avoid too high and too low temperatures.

• Protect it from exposure to direct sunlight. Keep it in the dark, if possible.

• Don’t keep it in plastic bags to avoid humidity build-up. 16 WARRANTY

• This product is warranted for a 36-month period effective from the date of purchase by the first user.

• This warranty covers all material or production flaws excluding : batteries, chargers, defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.

• Damage and/or defects resulting from inappropriate use also do not fall under the warranty provisions.

• We also disclaim all liability for any bodily injury resulting from inappropriate use of the tool.

• Repairs may only be carried out by an authorised customer service centre for Powerplus tools.

• You can always obtain more information at the number 00 32 3 292 92 90.

• Any transportation costs shall always be borne by the customer, unless agreed otherwise in writing.

• At the same time, no claim can be made on the warranty if the damage of the device is the result of negligent maintenance or overload.

• Definitely excluded from the warranty is damage resulting from fluid permeation, excessive dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneus net voltage. This list is not exhaustive.

• Acceptance of claims under warranty can never lead to the prolongation of the warranty period nor commencement of a new warranty period in case of a device replacement.

• Devices or parts which are replaced under the warranty therefore remain the property of Varo NV.

• We reserve the right to reject a claim whenever the purchase cannot be verified or when it is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).

• Your purchase receipt must be kept as proof of date of purchase.

• Your appliance must be returned undismantled to your dealer in an acceptably clean state, (in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase.POWDP77100 EN Copyright © 2022 VARO P a g e | 12 www.varo.com 17 ENVIRONMENT Should your appliance need replacement after extended use, do not discard it with the household rubbish but dispose of it in an environmentally safe way. Waste produced by electrical machine items should not be handled like normal household rubbish. Please recycle where recycle facilities exist. Check with your Local Authority or retailer for recycling advice.

18 DECLARATION OF CONFORMITY

VARO N.V. - Vic. Van Rompuy N.V.- Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that, Product: Biscuit Jointer Trade mark: POWERplus Model: POWDP77100 is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration. European Directives (including, if applicable, their amendments up to the date of signature); 2011/65/EU 2006/42/EC 2014/30/EU European harmonized standards (including, if applicable, their amendments up to the date of signature); EN60745-1 : 2009 EN60745-2-19:2009 EN55014-1 : 2017 EN55014-2 : 2015 Keeper of the Technical Documentation : Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V. The undersigned acts on behalf of the company CEO,