CW 5 Klean!Star Q - Automatic car wash Kärcher - Free user manual and instructions

Product type	Automatic gantry car wash
Model	CW 5 Klean!Star Q
Brand	Kärcher
Washing height	2100 to 2900 mm depending on configuration
Total height	2930 to 3730 mm
Total width (with side brushes)	4040 mm
Depth	2170 mm
Brush diameter (side and roof)	975 mm
Side brush rotation speed	107 rpm
Roof brush rotation speed	127 rpm
Gantry speed	0 to 24 m/min
Power supply	400 V / 50 Hz / 10-16 kW
Water connection	1 inch, pressure 0.4-0.6 MPa, max 50 °C
Compressed air connection	1/2 inch, pressure 0.6-0.8 MPa
Noise level (washing + drying)	87 dB(A)
Water consumption per wash (vehicle 4.5 m)	Approximately 50 liters (without antifreeze)
Main functions	High-pressure washing, brushing, foam, wax, drying, degreasing, rim cleaning
Safety	Emergency stop, safety switches, anti-tilt protection, safety valve
Maintenance	Daily cleaning of nozzles, filters, barriers; weekly, monthly, semi-annual and annual maintenance
Spare parts	Use only genuine Kärcher parts

Frequently Asked Questions - CW 5 Klean!Star Q Kärcher

How to start a wash program?

Position the vehicle in the center, turn off the engine, engage the handbrake and exit the vehicle. Select the desired program on the screen or card reader, then press Start.

What types of vehicles can be washed?

This station is designed for cars and closed delivery vehicles within the limit dimensions (see technical features). Not suitable for special vehicles, open convertibles, trailers or dual-tire vehicles.

What to do in case of emergency?

Immediately press the Emergency Stop button located on the control panel or card reader. The installation stops. To restart, unlock the button and press the blue control voltage key.

How to maintain the brushes?

Visually check for foreign objects daily. Check wear: the minimum bristle length is 50 mm less than new condition. Clean dirty brushes with a high-pressure cleaner.

What to do if cleaning is insufficient?

Check the detergent level, purge the dosing pump, check the air pressure (0.6 MPa) and the condition of the nozzles. If the brushes are worn, replace them.

How to purge the dosing pump?

Turn the purge lever counterclockwise, set the dosage to 100%, press the purge button until liquid comes out without bubbles, then return the lever to closed position and adjust the dosage.

What is the procedure for extended shutdown?

Complete the current program, set the main switch to 0, close the water and compressed air supplies, and remove detergents. In case of frost, activate the antifreeze protection.

Where to find spare parts?

Use only genuine Kärcher parts. Visit www.karcher.com or contact Kärcher after-sales service.

How to interpret the positioning light indicators?

Flashing green alternately = manual mode active; steady on = washing in progress; rapid alternate flashing = fault; brief flashing = emergency stop activated.

What daily maintenance should I perform?

Test the emergency stop button and safety switches, check the instruction panels, check detergent levels, inspect high-pressure hoses, clean nozzles if clogged, and check the photoelectric barriers.

USER MANUAL CW 5 Klean!Star Q Kärcher

White car under a robotic lift with multiple car wheelbars, no visible text or symbols on the vehicle or background.

Deutsch 2

English 24

Français 46

Italiano 70

Nederlands 94

Español 118

Português 142

Dansk 166

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Svenska 210

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Ελληνικά 254

Русский 279

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Inhalt

Technical diagram of an industrial control room with numbered components and wiring, including a stop unit and internal electronics display.

Diagram of a car cleaning or dust removal system with numbered components and labeled parts in Chinese

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

Diagram of an electrical control cabinet with labeled components including switches, a red socket, and warning labels

Electrical control panel with numbered components and labeled switches, wires, and meters

①Dosierpumpe
②Dosierpumpe Shampoo
③Dosierpumpe Schaum
④Dosierpumpe Wachs 1
⑤Dosierpumpe Vorreinigung (Insekten)
⑥Dosierpumpe Wachs 2
⑦Dosierpumpe Felgenreiniger (Felgenschaum)
⑧Dosierpumpe Polieren

① ↑ ② STOP ↓ ③

①Vorwärts fahren

3D rendering of a white plastic container with a black cap and threaded screw, labeled with parts 1 and 2 (no text or symbols on the main subject)

Technical diagram of an industrial control room with numbered components and labeled parts, including a stop unit and electrical equipment.

Diagram of a car cleaning or maintenance system with numbered components and close-ups of mechanical components, including brooms, hoses, and sensors.

Close-up of a metal pipe joint with two circular components, no visible text or symbols

Close-up of concrete structural beams and a small circular component with two rings, no visible text or symbols

Close-up of a metallic industrial control box with a circular eye and three screws, mounted on a wall (no visible text or symbols)

Three industrial pipe fittings with brass and metallic components, no visible text or symbols

④ ③

Technical diagram of a pressure regulator with labeled parts including valve, fittings, and adjustment knobs

Technical diagram showing exploded and assembled views of a mechanical device with numbered components

Technical diagram of a pump system with labeled components and an inset view showing internal components.

①Kreiselpumpe

H. Jenner
Chairman of the Board of Management

S. Reiser
Manager Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

Winnenden, 2022/11/01

Contents

General notes 24

Environmental protection 24

Safety instructions 24

Intended use 26

Water connection 26

Accessories and spare parts.... 27

System description.... 27

Control elements.... 30

Display description.... 32

Start-up 34

Operation 34

Shutting down 37

Care and service.... 37

Troubleshooting guide 42

Warranty 45

Technical data.... 45

Declaration of Conformity 46

General notes

Read these original operating instructions and the safety instructions chapter before using the device for

the first time. Act in accordance with them.

Keep them safe for future reference or for future owners.

Environmental protection

The packing materials can be recycled. Please dispose of packaging in accordance with the environmental regulations.

Electrical and electronic devices contain valuable, recyclable materials and often components such as batteries, rechargeable batteries or oil, which - if handled or disposed of incorrectly - can pose a potential danger to human health and the environment. However, these components are required for the correct operation of the device. Devices marked by this symbol are not allowed to be disposed of together with the household rubbish.

Notes on the content materials (REACH)

Current information on content materials can be found at: www.kaercher.de/REACH

Safety instructions

Dangers can be presented to the operator and other persons if the device is incorrectly operated or misused:

• High water pressure
• High electrical voltage
- Compressed air
- Detergent
To avoid danger to persons, animals and property, read the following documents before operating the system:
- The operating instructions, including all safety instructions
• The respectively applicable national regulations
- The safety instructions provided with the detergent used Ensure the following:
• That you have understood all notes and instructions
- That all users of the system are notified of the instructions and have understood them

All persons working on the erection, commissioning and operation of the system must:

• Be appropriately qualified
• Know and adhere to the operating instructions
• Know and adhere to the applicable regulations

In self-service operation, ensure that clearly visible notices are present informing all users with regard to:

• Potential dangers
- Safety devices
- Operating the system

The owner/operator of the washing bay is to create work instructions based on these operating instructions, the local conditions and the personnel conditions. The operating instructions are to be made available by providing copies or hanging signs with corresponding content in the workplace.

Hazard levels

△DANGER

- Indication of an imminent threat of danger that will lead to severe injuries or even death.

△WARNING

- Indication of a potentially dangerous situation that may lead to severe injuries or even death.

△CAUTION

- Indication of a potentially dangerous situation that may lead to minor injuries.

ATTENTION

- Indication of a potentially dangerous situation that may lead to damage to property.

Regulations and guidelines

In the Federal Republic of Germany, the following regulations and guidelines apply to the operation of this system (available from Carl Heymanns Verlag KG, Luxemburger Straße 449, 50939 Cologne):

• Accident prevention regulations "General regulations" BGV A1
  • Vehicle washing plant safety EN 17281
  • German work safety directive (BetrSichV)

Vehicle washing plants

Only persons familiar with the work, the operating instructions and the dangers associated with the system are permitted to operate, monitor, care for and inspect car wash systems.

Waste water containing mineral oil

ATTENTION

Environmental pollution through vehicles

Escaping oils.

Protect the ground and dispose of old oil in an environmentally-friendly manner.

Do not allow gear oil and waste water containing mineral oil to enter the soil or waterways.

Treat the waste water before channelling it into the sewage system.

Observe the locally applicable statutory regulations and waste water treatment regulations.

Self-service

In self-service systems, a person must always be available during operating periods, who is familiar with the washing bay and can take or initiate the measures necessary for preventing potential dangers in the case of a system malfunction.

Clearly visible instructions on the operation and intended use of the washing system must be provided at the washing bay for the users of the washing system.

Maintenance and servicing

The washing bay must always be shut down when performing maintenance and servicing work.

⚠ WARNING

Risk of injury from machine movements

Switch the system off before performing maintenance and servicing work.

Secure the main switch with a padlock to prevent it from being switched on again.

Operation with detergent

⚠ WARNING

Danger from substances in detergents that present a hazard to health

Observe the safety data sheets for the detergents used.

Adhere to the prescribed safety measures.

Wear the prescribed protective clothing such as safety goggles and protective gloves.

ATTENTION

Increased risk of corrosion through the use of unsuitable cleaning agents

Do not use the following cleaning agents in the system:

Detergents intended for cleaning the washing hall.

Detergents intended for externally cleaning the washing bay.

Acidic cleaning agents.

Cleaning agents applied to the vehicle using a separate device (e.g. wheel cleaner).

Water treatment agents.

Entering the portal washing station

△DANGER

Danger through entering the portal washing station

Prohibit unauthorised persons from entering the portal washing station.

Erect suitable permanent signage indicating prohibited entry.

Risk of slipping

ATTENTION

Risk of slipping on wet surfaces

Wear suitable shoes when entering the system and exercise care when walking.

Erect suitable permanent signage informing customers of the danger of slipping.

Operating the system

△WARNING

Danger through incorrect operation

Persons operating the system must:

Be instructed in the correct handling of the system,

Have provided verification of their ability to operate the system, Be explicitly nominated to operate the system.

The operating instructions must be accessible to all operators.

The system may not be operated by persons under 18 years of age. This does not include supervised trainees of 16 years of age or more.

⚠ WARNING

Risk of tripping over objects or supply lines lying on the ground

Remove all objects lying in the washing station before starting the system.

Danger of frost

⚠ WARNING

Risk of injury or damage due to the formation of ice in the system

Drain all water from the system if there is a danger of frost.

Keep all footpaths slip-free (e.g. floor heating, gravel).

Workstation

The system is started via the control panel or via a wash card/code reader.

- The occupants must leave the vehicle before washing.

- Entering the system before washing has finished is prohibited.

Danger sources

General dangers

△DANGER

Risk of injury from escaping compressed air, high-pressure water at nozzle outlets and propelled dirt particles or similar in the vicinity of the rotating brushes!

Dirt particles or loose objects can injure persons or animals when propelled off the vehicle.

Compressed air or high-pressure water can remain pressurised even when the system is switched off.

Keep the hall floor free of loose lying objects.

Exercise care when operating the compressed air system and the high-pressure system.

Wear suitable safety goggles when performing maintenance work.

Risk of explosion

DANGER

Risk of explosion

Do not operate the system in the vicinity of potentially explosive spaces. Systems specifically designed for this, and labelled accordingly, are exempt from this stipulation

Do not use explosive or poisonous substances as cleaning

agents, e.g.:

- Petrol

• Heating oil or diesel fuel

- Solvents

• Liquids containing solvents

- Acids

- Acetone

Note

Contact the manufacturer if you are unsure.

Hearing damage

The noises emitted by the system are not hazardous for the washing customers due to the short exposure time.

Note

The sound level at the entry side during dry operation is 91 dB(A).

△WARNING

Risk of hearing damage to the operating personnel during drying mode

Wear hearing protection during drying mode.

Hearing damage due to high volume in the machine room

Wear suitable hearing protection when staying in the machine room.

Electrical hazards

△DANGER

Danger of electric shock

Never touch electrical components and cables with wet hands.

Ensure that the electrical connection cables or extension cable are not damaged by being driven over, crushed, yanked or similar.

Protect the cables from heat, oil and sharp edges.

Never point a water jet at electrical devices or systems.

Protect all live components in the work area from water jets.

Connect the system only to correctly earthed power sources.

Allow only qualified electricians to work on electrical components of the system.

Substances harmful to health

△DANGER

Danger due to harmful substances

Be sure to observe the information and notes provided with the detergent.

Never drink water expelled from the system! The water is not of drinking water quality due to the added cleaning agents.

Observe the anti-bacterial regulations of the treatment system manufacturer when using processed water for operating the system.

Ensure that materials not normally present during exterior cleaning of vehicles (e.g. heavy metals, pesticide, radioactive materials, faeces or infectious materials) do not enter the washing bay.

Danger due to power failure

Design measures are to be taken to ensure that uncontrolled re-starting of the system after a power failure is impossible.

Environmental hazard due to waste water

Observe the local waste water disposal regulations.

Servicing and monitoring

The corresponding instructions must be followed to ensure safe operation of the system and avoid dangers during maintenance, monitoring and inspection.

Maintenance and servicing

Maintenance work must be performed as specified by the manufacturer by a technically qualified person at the specified regular intervals. Observe the applicable regulations and safety requirement. Allow only qualified electricians to work on the electrical system.

⚠ WARNING

Risk of injury from machine movements

Switch the system off before performing maintenance and servicing work.

Secure the main switch with a padlock to prevent it from being switched on again.

⚠ WARNING

Risk of injury from pressurised compressed air reservoirs and lines after the system has been switched off

Depressurise the system before performing any work on the system.

Check the pressure gauge at the maintenance unit to ensure that the system is depressurised.

⚠ WARNING

Risk of injury from the high-pressure system after the system has been switched off

Depressurise the high-pressure system before performing any work on the system.

Monitoring

This washing bay must be inspected by a technically qualified person to ensure a safe condition before initial commissioning and then at half-yearly intervals at the very least.

This inspection includes especially:

• A visual inspection for all externally visible signs of wear and tear or damage
• Function test
• The completeness and effectiveness of all safety devices at self-service stations must be checked daily before the start or operations, or as required on monitored systems but always at least once a month.

Use only original parts

Use only original manufacturer spare parts or parts recommended by the original manufacturer, otherwise all warranty claims will be invalidated.

Adhere to all safety instructions and application instructions provided with these parts.

This applies to:

• Spare parts and wearing parts
• Accessories
• Operating materials
• Detergent

Safety devices

The high-pressure pumps for the supply of the underbody washing unit and the high-pressure wash have the following safety devices.

Safety valve

The safety valve opens when the permissible operating pressure is exceeded and the water flows into the open.

Intended use

This washing bay is exclusively intended for external cleaning of passenger vehicles with standard equipment and closed delivery vehicles.

Adherence to the intended use also includes:

• Adherence to all information provided in these operating instructions.
• Adherence to the inspection and maintenance instructions.

ATTENTION

Risk of damage to vehicles when using the CareTouch brushes

Equip the system with a high pressure attachment kit or pre-wash the vehicles when using the CareTouch brushes.

Be aware of the dimensions

To prevent damage to vehicles and the washing bay, only passenger vehicles and closed delivery vehicles conforming to the specified dimensional limits may be cleaned, see chapter Technical data.

Water connection

A category 5 mains isolation must be installed between the system and the drinking water network to protect the drinking water network according to EN 1717.

Erection

The system must be erected by qualified technical personnel. The locally applicable safety regulations (e.g. clearances between the system and buildings) must be adhered to during erection.

Foreseeable misuse

Any type of improper use is prohibited.

The operating personnel are liable for hazards resulting from incorrect use. Usage for other purposes than those described in this documentation is prohibited.

ATTENTION

Material damage to vehicles and the system if the vehicle dimensional limits are not adhered to

Adhere to the specified vehicle dimensional limits, see chapter Technical data.

The portal washing station is not suitable for cleaning:

• Special passenger vehicles, e.g. vehicles with roof and alcove attachments projecting above the windscreen at the front or above the rear window at the rear
  • Construction machines
  • Vehicles with trailers
  • Two-wheel and three-wheel vehicles
  • Vehicles with double tyres / twin tyres
• Pick-ups (optional)
• Convertibles with an open roof
• Convertibles with a closed roof but without manufacturer verification of washing system suitability

If these instructions are not followed, the system manufacturer accepts no liability for any resulting

- personal injury,

• material damage,
  • injuries to animals.

Unsuitable detergents

ATTENTION

Increased risk of corrosion through the use of unsuitable cleaning agents

The following cleaning agents may not be used in the system:

• Detergents intended for cleaning the washing hall.
• Detergents intended for externally cleaning the washing bay.
• Acidic cleaning agents.
- Cleaning agents applied to the vehicle using a separate device (e.g. wheel cleaner).
• Water treatment agents.

Accessories and spare parts

Only use original accessories and original spare parts. They ensure that the appliance will run fault-free and safely.

Information on accessories and spare parts can be found at www.kaercher.com.

System description

Overview of the entry side of the system

Technical diagram of an industrial control unit with numbered components and close-up views of internal wiring and equipment.

①Pillar 1
②Brush watering nozzles (circuits A1 / A2 / A3 optional instead of C3)
③ Roof brush
④Pillar 2
⑤High-pressure valves
⑥Pneumatic valve block
⑦ Dosing pumps
⑧ Maintenance unit
⑨Pressure reducer
⑩Cleaning and care agents
⑪ Chassis and suspension

⑫ Nozzles for fresh water, chemical drying aids, wax (circuit A1)
⑬ Nozzles for wheel rim foam/prespraying of wheel rims
⑭ Wheel washing unit
⑮High pressure nozzles for wheel washer/wheel well cleaning
⑯ Nozzles for foam, insects, intensive Basic (circuit B2)
⑰Nozzles for processed water, shampoo (circuit B1)
⑱High-pressure nozzles
19 Guide rails
⑳ Washing phase display
②1 Positioning light

Overview of the exit side of the system

Diagram of a car cleaning or snow-making machine with numbered components and labeled parts, showing structural components and assembly.

①Side brush 2
② Roof brush
③ Nozzles for polishing (circuit C3)
④ Nozzles for fresh water, chemical drying aids, wax (circuit C2)
⑤ Nozzles for processed water, shampoo (circuit C1)
⑥Roof blower motor
⑦Side brush 2 rotation motor
⑧ Roof drier
⑨Side brush 1 rotation motor
⑩Side brush 1

Standard equipment

Side brushes

The rotating side brushes clean the vehicle at the sides, front and rear.

Roof brush

The rotating roof brush removes dirt from the top of the vehicle.

Wheel washing unit (circular broom)

The washing bay is equipped with two wheel washing units for thorough wheel cleaning. The position of the wheels is determined by a light sensor.

The rotating brushes are pressed against the wheel rim by pneumatic cylinders.

The brushes are watered by a nozzle mounted in the centre of each brush.

Note

An optional height-adjustable wheel washing unit is available.

Nozzles and spray arches

Processed water and fresh water is sprayed onto the vehicle by nozzles and spray arches.

Cleaning agents and care agents are mixed into the water according to the washing program.

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

A1 = Fresh water, chemical drying aid (CTH), wax

A2 = Processed water, shampoo

A3 = Polishing (optional, instead of C3)

B1 = Processed water, shampoo

B2 = Foam, insects, intensive Basic

C1 = Processed water, shampoo

C2 = Fresh water, chemical drying aid (CTH), wax

C3 = Polishing

G = Prespray wheel rims

L = Tar remover

K = Wheel gloss

H 2 = High pressure wheel wash

H 3 = High-pressure side nozzles

H4 = High-pressure roof nozzles

Foam wash

The cleaning agent for pre-cleaning is applied as a foam to extend the contact time.

Dirt traps

The dirt traps retain particles that might clog the nozzles.

Dosing pumps

The dosing pumps mix cleaning and care agents into the water.

Dryer side nozzles

The air required for blowing the sides of the vehicle dry flows out of the drier nozzles.

Roof drier

The drier blower bars are moved along the contour of the vehicle. The air flow required for drying the vehicle is generated by integrated fans.

Positioning light

The positioning light has the following functions:

• For positioning the vehicle before washing.
• For indicating the exit direction after washing.
• For indicating faults.

Light sensors

The light sensors provide the following information:

• The position and contours of the vehicle.
• The position of the vehicle wheels.

Cleaning and care agents

The cleaning and care agent canisters and dosing pumps are located in pillar 2.

A maximum of 8 canisters can be installed in pillar 2.

The supply can be optionally provided from the technical room if more canisters are required.

The suction hoses, canisters and dosing pumps are all labelled with the same colour Labelling of the dosing pumps.

Name D	Description Consump-	tion	Order no.
RM 896	Vehicle Pro Klear! RIM* 15-2	5ml 6.296-0	77.0
RM 890	Vehicle Pro Klear! Prewash*	10-14ml 6.2	96-003.0
RM 891	Vehicle Pro Klear! Brush* 7-1	10ml 6.295-9	95.0
RM 892	Vehicle Pro Klear! Foam* 8-1	10ml 6.295-9	98.0
RM 893	Vehicle Pro Klear! Dry* 8-12	ml 6.296-00	1.0
RM 894	Vehicle Pro Klear! Glow* 10-	15ml 6.295-9	993.0
RM 837	Vehicle Pro Klear! Plus**	15ml	6.295-779.0

* Container capacity 10 litres

* Container capacity 20 litres

Type plate

The major device information is specified on the type plate.

Control cabinet

The system control cabinet is located at the main supply distributor.

Supply distributor

The main switch for the system is located on the main supply distributor.

The main supply distributor is located outside the washing bay, in the technical room or at suitable location in the vicinity of the washing bay.

① ② ③

① Supply distributor

②Key switch, see ABS payment system

-0 = System off

- 1 = Operation via wash card reader

- 2 = Operation via wash card reader and control panel (display)

③ Main switch, see Main switch

Emergency off

In the event of danger to persons, equipment or animals, the system must be switched off immediately by pressing the "EMERGENCY OFF" button.

"EMERGENCY OFF" buttons are located:

• On the wash card/code reader.
• On the control panel.
• Optionally at the washing hall entrance if the control panel or wash card/code reader are not located at the entrance.

Operating station

The washing bay is supplied with:

• A control panel with display
• A wash card/code reader (optional)

Tilt protection

A mechanical retainer keeps the system on the guide rails, even in the case of incorrect behaviour by the washing customer.

Options

Wash card reader/code reader

A wash card reader or code reader is used for operating the washing bay in self-service mode.

Note

The wash cards/codes required for operating the system are programmed on the respective system.

Process water connection

The process water connection allows rain water or recycled water to be used as a partial replacement for fresh water.

Planet wheel washing unit

The planet wheel washing unit is equipped with 3 brushes instead of a circular broom.

Height-adjustable wheel washing unit

The wheel washing units can be additionally equipped with a height adjustment mechanism.

Wheel well cleaning

The wheel wells and sills of the vehicle are cleaned by water jets from 2 additional nozzles per washing direction.

Underbody washing unit

The vehicle underside can be washed with the underbody washing unit. For this, water is sprayed at high pressure over the entire underbody via two pivoting nozzle pipes.

Prespraying (remove insects)

Foam is applied to the front half of the vehicle by the prespraying nozzles. The foam is generated from water, prespraying agent and compressed air.

Intensive Basic

Pre-cleaning chemicals are applied to the vehicle by stationary nozzles.

The foam is generated from water, prespraying agent and compressed air.

Wheel rim foam

Compressed air is used to spray a water-cleaning agent mixture onto the wheel rims via 2 stationary foam nozzles.

High-pressure wash

The high-pressure wash removes coarse dirt from the surface of the vehicle. High-pressure cleaning minimises the danger of scratching from sand grains or similar abrasives and makes a significant contribution to preserving the paintwork during cleaning. Various different versions are available:

• Working pressure 16 bar (1.6 MPa)
• Working pressure 60 bar (6 MPa)
- Working pressure 70 bar (7 MPa), on-board high-pressure pump (in the portal)

Foam wax

Foam wax is applied to the vehicle by the drying aid nozzles before the drying process.

Cold wax

Water mixed with wax is sprayed onto the vehicle via the cold wax nozzles. Two different types of cold wax (wax 1 and wax 2) can be selected.

Cleaning agent heater

The cleaning agent heater is located in the cleaning agent supply in pillar 2.

Frost protection device

The washing bay can be equipped with a frost protection device: If there is a danger of frost, the water is blown out of the piping system automatically.

This blowing process is controlled by a thermostat.

Reverse osmosis system

Demineralised water (from an on-site system or optionally available reverse osmosis system) or fresh water dosed with drying aid is sprayed onto the vehicle via the drying aid nozzles.

Foam polishing

A compressed air foamed mixture of water and cleaning agent is sprayed onto the vehicle via 2 stationary nozzles. This is followed by a polishing procedure with the washing brushes.

Safety switch

Safety switches are required if the required safety clearances between the washing bay and permanent fixtures (e.g. walls, pillars, sinks) cannot be maintained. The safety switches prevent persons from being crushed between the system and the wall.

The washing bay stops immediately if a safety switch touches an obstacle.

Note

If the system is stopped by a safety switch, determine the cause if this hand have the safety switch reset by an authorised technical specialist.

Splash guard

The splash guard protects the areas adjacent to the washing station from sprayed dirt and splash water emitted by the rotating side brushes.

The splash guard is attached to the outer surfaces of the chassis and suspension as well as the pillars.

Bollard protection

The purpose of the bollard protection is to ensure central alignment of the vehicle. They prevent the vehicle from being parked too far away from the centre.

Remote reset

The Reset function allows the wash gantry to be moved to the initial position remotely with a command via an interface. The function can be enabled via a separate parameter in the system control.

• This function must only be enabled in countries or at locations where this function is permitted.
• Video surveillance must be installed on site, covering the entire area of the washing hall or the entire travel path of the system, and any regulations applicable in the country/municipality where the system is installed must be applied.
• The person who performs the remote reset must first ensure via the video surveillance that there are no persons in the travel path of the system. If a person then requests the command, that person must confirm that the system and its travel path are completely free by acknowledging a safety notice (e.g. pop-up window).
• The person who integrates the system into his system, e.g. via the Internet, is responsible for the required security or cybersecurity and a risk assessment must be carried out on the system.

Gate control

The on-site gate control is actuated by the passenger vehicle portal controller with the correct signals according to the washing sequence.

A distinction is made between summer gate control and winter gate control.

Summer gate control

• The gates are open before washing starts.
  • The vehicle can drive in.
  • The gates are closed when washing starts.
• The gates are opened when washing ends and remain open.

Winter gate control

• The entry gate is closed before washing starts and must be opened to allow the vehicle to drive in. This is done by e.g. inserting a wash card into the wash card reader.
• The gates are closed when washing starts (e.g. by pressing the "Start" button on the wash card reader).
• The gates are opened when washing ends and are closed again after the vehicle has exited.

Control elements

Emergency off

In the event of danger to persons, equipment or animals, the system must be switched off immediately by pressing the "EMERGENCY OFF" button.

"EMERGENCY OFF" buttons are located:

• On the wash card/code reader.
• On the control panel.
• Optionally at the washing hall entrance if the control panel or wash card/code reader are not located at the entrance.

Main switch

The main switch is located at the main supply distributor.

Set the main switch to "1" to switch the system on.

ABS payment system

At the key switch on the main supply distributor, see Supply distributor can be used for selecting the operating stations from which washing programs can be started.

• Position 0: Programme start not possible
• Position 1: Programme start possible at the wash card/code reader
• Position 2: Programme start possible at the wash card/code reader and at the control panel

Wash card/code reader

Depending on the version of the Wash card/code reader, the washing program can be selected as follows:

• Entry via a keypad.
  • The program specified on the wash card.
  • Entry of a code number.

Note

Further information is provided in the separate operating instructions for the wash card/code reader.

Control panel

07.04.2018 10:07:02 ① ② ③

①Emergency off button
②Display
③Control voltage/initial position button

Dosing pumps

The cleaning and care agents are added to the water by the dosing pumps located in pillar 2.

The assignment of the dosing pumps is by way of example only. Dosing pumps 1-4 are assigned as shown in a standard system. 7 different cleaning and care agents can be selected for dosing pumps 5-8.

Electrical control panel with numbered components and labeled switches, wires, and meters

①Dosing pump
②Shampoo dosing pump
③Foam dosing pump
④Wax 1 dosing pump
⑤Pre-cleaning dosing pump (insects)
⑥ Wax 2 dosing pump
⑦Wheel cleaner dosing pump (wheel rim foam)
⑧Polishing dosing pump

The dosing pumps add cleaning and care agents to the washing water according to the washing program and the equipment in the system.

Note

The dosing quantities are adjusted optimally by the installation technician during initial commissioning. Changes to these settings are not usually necessary.

Labelling of the dosing pumps

Note

The positioning of the dosing pumps is system-dependent.

Dosing pump	Cleaning and care agents
	Drying aid
	Shampoo
	Active foam
	Wax 1
	Polish 1
	Wheel cleaning
	Wax 2
	Tyre gloss
	Insect pre-cleaning
	Polish 2
	Intensive Basic

Adjusting the dosing amount

1 2 3 3 Voh

①Venting button
②Venting lever
③Dosing amount adjustment knob

ATTENTION

Damage to the dosing pump due to dry running

Only adjust the dosing amount when the dosing pump is running.

1. Pull out the dosing amount adjustment knob.
2. Alternately press and release the ventilation button while turning the adjustment knob to the desired setting.
3. Release the ventilation button.
4. Press in the dosing amount adjustment knob.

Vent the dosing pump

The system compressed air supply must be in operation.

1 2 3 3 kWh FORCHNER®

① Venting button
②Venting lever
③Dosing amount adjustment knob

1. Turn the venting lever anticlockwise as far as it will go.
2. Set the dosing amount to 100%.
3. Press the ventilation button repeatedly until the detergent comes out of the venting line on the underside of the dosing pump without bubbles.
4. To set the dosing amount back to the desired value, see Adjusting the dosing amount.
5. Turn the venting lever clockwise as far as it will go.

Display description

Start display

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Washing

Service

Settings

General Info

Note

The language is set during initial commissioning and can be changed via the Settings / General menu.

The display can be used for e.g. making system settings, making settings for the display and displaying system information.

Status bar

① ② 07.06.2018 10:04:08

③ ④ ⑤ ⑥

①Date
②Time
③Currently logged-in user
④ Service date is due
⑤Current season (if this function is enabled)
⑥Current system status

Description of symbols

The following symbols are shown on the display, depending on the current menu or status of the system

System ready for operation

System malfunction

Home button

The Home button us used to navigate back to the previous menu from a submenu.

Logged in with normal User access rights

Logged in with Cleaning agent supplier access rights

Logged in with Operator access rights

Logged in with Service access rights

Spring seasonal washing program set

Summer seasonal washing program set

Autumn seasonal washing program set

Winter seasonal washing program set

Washing

The Washing menu is used for selecting and starting programs and additional programs.

The currently running program can be interrupted and the progress in percent can be displayed.

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1| Programm 1

4| Programm 4

2| Programm 2

5|Programm 5

3| Programm 3

6|Programm 6

Side 1/2

Start washing program, see Start the program on the display.

Service

The Service menu allows manual functions to be executed and the manual frost protection device to be started.

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Manual Operation

Diagnosis

Service

The Service menu contains the following submenus:

• Manual mode (portal manual functions, manual starting of the frost protection device, manual water system functions)
• Diagnostics (Operators and Service personnel only) This calls up self-test functions for the system

Settings

The Settings menu contains the user management functions and allows system settings to be made.

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User Administration

Wash-Program Settings

Machine

General

Settings

The Settings menu contains the following submenus:

• User administration
• Wash program settings (pre-cleaning portal speed, brushes, care and drying, seasonal settings)
• System (cleaning agent, water supply, gate operation, customer text priority display)
• General (set date, time and opening times, select language, display system information)

General Infos

This menu can be used for displaying system reports and showing the current filling levels of the cleaning agents.

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Wash-Counter

Operating Hours

Maintenance Diagnostic

Liquid Level Detergents

General Info

The General Info menu contains the following submenus:

• Wash counter (Operators only) - display of the completed and interrupted washes
• Operating hours
• Maintenance diagnostics - interval to the next servicing, system information, error memory, event memory
• Cleaning agent filling levels - percentage filling levels of the cleaning agents (option)

Messages on the display

The following push messages can be shown on the display when the system is in operation.

Critical fault

Critical fault

SB2 Position not logical

Endpos. In-Out Simultaneous

Check Limit Switches

Inform Technical Service

F0212 31.01.2019 14:35:29

Message 2/2

△DANGER

Danger from a critical fault

Switch the system off and notify the Service department.

Critical faults may only be corrected by persons trained in the system servicing tasks.

If multiple errors are present, these are displayed one after another.

You can switch between the displays using the arrow keys.

Malfunction

Malfunction

Dryer LightbarrierMiddle

Lightbarrier Blocked

Check, Clean Lense

Malfunctions are errors occurring during the washing program. The washing program is interrupted and can be resumed after elimination of the malfunction.

If multiple malfunctions are present, these are displayed one after another.

You can switch between the displays using the arrow keys.

A detailed description of troubleshooting is provided in chapter Troubleshooting guide.

Event

Event

Position Right Wheelwasher

Not In Initial Position

Stroke Mechanisum, Air Supply

Reset (Blue Button)

E5017 31.01.2019 14:24:48

Message

2/2

An event is an error occurring when no washing program is active.

If multiple events are present, these are displayed one after another.

You can switch between the displays using the arrow keys.

A detailed description of troubleshooting is provided in chapter

Troubleshooting guide.

System not in initial position

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Machine Not In

Initial Position

Press Button To

Return Machine Into

Home Position

This message appears when one or more power units are not in their respective initial position.

Note

Press and hold the button (> 2 seconds) or press and hold the blue button (> 2 seconds) to move the system to the initial position.

Service required

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Service Intervall

Reached

Please Scedure

Maintenance

This message appears when a service date is due.

Note

Contact the Service to arrange a servicing appointment.

Start-up

1. Open the stop valves for water and compressed air.

2. Set the main switch at the main supply distributor to "1".

3. Press the blue control voltage/initial position button on the control panel.

System ready for operation. The vehicle to be washed can now be driven in.

Operation

△DANGER

Danger from moving system components

Switch the system off immediately using the emergency off button in the case of danger to persons, property or animals.

ATTENTION

Risk of damage to the vehicles through inadequately removed cleaning agent

If a malfunction occurs in the washing bay after application of the cleaning agent, you must remove the cleaning agents by spraying thoroughly with water after switching off the system to prevent paint damage due to an excessively long cleaning agent exposure time.

Note

In self-service systems, a person must always be available during operating periods who is familiar with the washing system and can take or initiate the measures necessary for preventing potential dangers.

Switching on again after an emergency off

Note

Correct the reason for actuating the emergency off button before switching the system on again.

Persons or animals must not be present in the work area. Any vehicles present must be driven out of the system.

19:04.2018 10:07 G2 Watchbox Sensors Exhaust engine Abgustaining index ① ②

①Emergency stop button
②Control voltage/initial position button
1. Unlock the emergency off button by pulling it.
2. Press the blue control voltage/initial position button on the control panel.

In the initial position, the upper green "Forwards" lamp on the positioning light lights up. The system is now ready for operation, the vehicle to be washed can now be driven in.

Log in the user on the display

1. Select Settings/User Administration in the main menu.

The available users are displayed.

31.01.2019 11:15:41 Operator Detergent Supplier Owner Service User Administration

1. Select the desired user.

The dialogue for entering the code opens.

Insert Code **** 1 2 3 4 5 6 7 8 9 0

1. Enter and confirm the code.

The symbol for the currently logged-in user is displayed in the top line.

Note

The user level switches automatically back to the normal User level after 30 minutes of inactivity.

Preparing the vehicle

ATTENTION

Damage to the system and the vehicle

To prevent damage to the vehicle, take care to ensure that the following measures are taken before starting the system.

1. Close all windows, doors and sunroofs.
2. Push in the antennas, fold them in towards the rear or remove them.
3. Fold in any large or wide projecting mirrors.

4. Check the vehicle for any loose vehicle parts and remove these, e.g.:

5. Trim strips

6. Spoiler
7. Bumpers
8. Door handles
9. Exhaust pipes
   ● Wind deflectors
10. Tarpaulin ropes
11. Rubber seals
    ● Externally mounted sun visors
12. Luggage racks

Driving in the vehicle

The positioning light assists the customer in positioning the vehicle correctly.

① ↑ ② STOP ↓ ③

①Drive forwards
②Stop, position OK
③Drive in reverse

1. Position the vehicle straight ahead and centrally between the guide rails.

After positioning

1. Shut down the engine.
2. Engage one gear.
3. With an automatic transmission, select "P".
4. Apply the handbrake.
5. Check that all instructions from Preparing the vehicle have been followed.
6. Exit the vehicle (all persons).
7. Start the washing programme depending on the start type.

Starting the program

At the wash card/code reader

Note

Operation with a wash card/code reader is described in the separate operating instructions for the wash card/code reader.

Start the program on the display

1. Press the "Wash" button.

31.01.2019 10:27:03 Washing Service Settings General Info

1. Select the desired washing program.

31.01.2019 17:25:24 1| Programm 1 2| Programm 2 3| Programm 3 4| Programm 4 5| Programm 5 6| Programm 6 Side 1 / 2

1. Select the desired options and confirm with "OK".

31.01.2019 17:33:50 Pre-Wash Post-Wash Stationary Pre-Spray Arch Intensiv Roof Spray Bar Intensive Side Transporter Programm 1

1. Start the washing program.

Start Wash Programm

Press START

Two gray icons: one with a red dot and arrow, the other with a car outline (no text or symbols)

1. The following manual functions can be executed via the display while a washing program is running:

31.01.2019 17:42:08 Dryer Roof-Brush Side-Brush Information Release Locking Release Locking Release Locking Wheel-Washer STOP

a Lock/raise dryer

b Lock/raise roof brush

c Lock/outwards movement of the side brushes

d Stop the wheel brushes

Press the "Information" button to show the program progress display.

Interrupting the currently running program

1. Press the "Stop" button.

The program is interrupted.

1. Press the "Start" button to resume the program.

Programme end

After the programme has finished, the positioning light indicates whether the vehicle should be driven forwards or backwards out of the system.

1. Drive the vehicle out of the system.

Manual mode

Manual functions can be performed with the following assemblies:

• Portal - move
  • Roof brush - raise and lower, switch on and off
• Side brushes - move in and out, switch on and off
• Dryer - raise and lower, switch on and off

• Wheel brushes - move in and out, switch on and off

• Select Service / Manual mode / Manual portal in the main menu.

The menu with executable manual functions opens.

31.01.2019 10:53:18 Machine Roof-Brush Side-Brush Dryer Wheel-Washer

1. Select the desired assembly.

The executable manual functions are shown in yellow.

1. Start the manual function.

The selected assembly must be deselected before selecting another assembly.

Refilling the cleaning and care agents

⚠ WARNING

Danger due to chemicals

Observe the safety data sheets for the cleaning and care agents used.

Note

Press the "General Infos" and "Cleaning agent filling levels" buttons on the display to display the filling levels", see General Infos.

The filling level display is an optional extra.

3D rendering of a white plastic container with a black cap and threaded spring, labeled with parts 1 and 2 (no text or symbols on the main subject)

①10 litre refill canister

②Overflow pipe

1. Screw the refill canister onto the overflow pipe.
2. Open the corresponding cleaning or care agent container.
3. Fill the reservoir and close it again.

Shutting down

Short-term shutdown

1. End a currently running washing programme.
2. Leave the main switch set to "1" so that the optional frost protection device can remain activated.

Long-term shutdown

1. End a currently running washing programme.
2. Drain all water lines if frost is to be expected during the shutdown period.
3. Set the main switch to "0".
4. Close the water supply line.
5. Close the compressed-air supply line.
6. Remove the detergent and care agents.

Shutdown via the automatic frost protection device (optional)

ATTENTION

Damage to the system if the frost protection device is not switched on

If frost is to be expected, take care to ensure that the main power switch is switched on and no emergency stop buttons are actuated. The following steps are performed automatically when the temperature falls below the minimum temperature:

1. The currently running washing program is executed until finished.
2. After the washing program has finished, the hoses and nozzle pipes of the portal are blown out with compressed air.
3. Starting of further washing programs is locked out.

Note

The system is automatically ready for operation after the danger of frost has passed

Manually starting the automatic frost protection process

ATTENTION

Damage to the system through temperatures below zero Execute the frost protection process for the system.

Note

In systems with an automatic frost protection unit, the frost protection starts as soon as the preset temperature is reached.

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Manual Operation Machine

Manual Operation Frost Protection

Manual Operation Water

Manual Operation

1. Select Service / Manual mode in the main menu.
2. Press the "Manual frost protection" button to start the frost protection process.
   The frost protection process starts and the time remaining is shown in the display.

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60 °C

00:25:17

Manual Operation Frost Protection

Care and service

Maintenance instructions

Regular maintenance according to the following maintenance plan is fundamental for a safely operating system.

△WARNING

Risk of injury from machine movements

Switch the system off before performing maintenance and servicing work.

Secure the main switch with a padlock to prevent it from being switched on again.

△WARNING

Risk of injury from pressurised compressed air reservoirs and lines after the system has been switched off

Depressurise the system before performing any work on the system.

Check the pressure gauge at the maintenance unit to ensure that the system is depressurised.

△WARNING

Risk of injury from the high-pressure system after the system has been switched off

Depressurise the high-pressure system before performing any work on the system.

△DANGER

Risk of injury from escaping compressed air, high-pressure water at nozzle outlets and propelled dirt particles or similar in the vicinity of the rotating brushes!

Dirt particles or loose objects can injure persons or animals when propelled off the vehicle.

Compressed air or high-pressure water can remain pressurised even when the system is switched off.

Keep the hall floor free of loose lying objects.

Exercise care when operating the compressed air system and the high-pressure system.

Wear suitable safety goggles when performing maintenance work.

Target groups for care and maintenance

Who is permitted to perform inspection, maintenance and servicing work?

Operator

Work labelled with "Operator" may only be performed by instructed persons who are capable of safely operating and maintaining the system.

Customer Service

Work labelled with "Customer service" may only be performed by Kärcher customer service technicians or Kärcher-authorised installation technicians.

Service contract

We recommend that you close a service contract to ensure reliable operation of the system. Please contact your KÄRCHER customer service department responsible.

Preparation

For you own safety and the safety of others, the system should be switched off when performing maintenance and servicing work. Since not all system components requiring maintenance are freely accessible, some system components must be moved during maintenance and servicing work. The "Manual mode" operating mode is provided for this.

The manual mode is executed on the display.

△DANGER

Risk of injury

Take care to ensure that you perform the following work steps only in the specified sequence.

ATTENTION

Risk of damage due to Manual mode

Do not use the Manual mode for washing vehicles.

1. Drive any vehicle present out of the system.
2. Ensure that no persons or animals are present in the system.
3. Switch on the system.
4. Select manual mode on the display.
5. Move the system components.
6. Switch off the system and secure it against being switched on again.
7. Perform the maintenance and servicing work.

Front portal maintenance overview

Technical diagram of an industrial control room with numbered components and labeled parts, including a stop unit and electrical equipment.

①Roof brush drive belt and belt pulley
② Maintenance unit
③Side brush tilt pressure reducer
④Side brush lock pressure reducer
⑤Wheel wash pressure reducer
⑥ Vehicle position 1 light sensor
⑦ Vehicle position 2 light sensor

⑧Wheel detection light sensor
⑨Portal movement start limit switch
⑩ Portal movement end limit switch
⑪Lower roof brush limit switch
⑫Pillar 1 door switch limit switch
⑬ Upper roof brush limit switch

Rear portal maintenance overview

Technical diagram of a car cleaning or maintenance system with numbered components and close-ups of mechanical components.

①Side brush steering overload switch
② Roof drier light sensors
③Roof drier drive belt and belt pulley

④ Upper roof drier limit switch
⑤Lower roof drier limit switch

Hall maintenance overview

Close-up of a metal pipe joint with two circular components, no visible text or symbols

Close-up of concrete structural beams and a small circular component with two rings, no visible text or symbols

Close-up of a metallic industrial control box with a circular eye and three screws, mounted on a wall (no visible text or symbols)

Three industrial pipe fittings with brass and metallic components, no visible text or symbols

④ ③

①Portal exit end position mechanical limit stop
②Portal entry end position mechanical limit stop
③Fresh water dirt trap
④Processed water dirt trap
⑤Hall entry and exit light sensors

Machine room maintenance overview

Technical diagram of a mechanical device with numbered parts and exploded views, including a cylindrical component and stacked storage unit.

①High-pressure pump
②Oil level indicator
③Pressure tank
④Pressure reducer
⑤Fresh water tank

Daily maintenance plan

Assembly Activity Performed Target group
Emergency off buttonSafety switch	Check Start the washing program	am, actuate an emergency-offbutton or safety switch, the system must stop immediately, then switch the system on again, see chapter “Switching on again after an emergency off”.	Operator
Signs with operating instructions and intended use	Check the instructions for self-service customers (self-service systems only)	Check all signs for completeness and legibility.Replace any damaged signs.	Operator
Cleaning and care agent reservoirs	Check the filling level	Refill or replace as necessary.	Operator
High-pressure hoses from the high-pressure pump to the washing bay	Check Check the hoses for damage.	Replace faulty hosesimmediately. Danger of accident.	Operator
Spray nozzles/sieves	Checking for clogging	Visual inspection (assess the spray pattern), clean if necessary.	Operator
	Eliminate clogging Warning, do not swap over the nozzles.Unscrew nozzles individually to avoid mixing them up.Clean with compressed air or insert in a detergent solution and then clean with a brush or needle. Screw in the nozzles again.	Operator
Light sensors	Check for soiling, clean if necessary	For light soiling, wipe the light sensors with a damp cloth without detergent under light pressure. In the event of heavy soiling, spray the cloth with a gentle detergent.	Operator
Limits switches	Visual inspection	Check for mechanical damage and firm seating.	Operator
Side brushes, roof brush, wheel brushes	Check for foreign bodies	Visual inspection, remove any foreign bodies, clean dirty brushes with a high-pressure cleaner.	Operator
Rinsing and spray circuits	Check the water supply	In washing mode, check that sufficient water for vehicle washing is available.Too little water of no water can damage the vehicle being washed.	Operator
Positioning light	Function test	Interrupt the “Position 1” and “Position 2” light sensors, for the position of the light sensors see chapter “Front maintenance overview”.The positioning light must display corresponding signals.	Operator

Weekly maintenance plan or after 500 vehicle washing hours

Assembly	Activity	Rectification	Target group
Roof brush rollersSide brush rollers	Visual inspection Check the true running of the brush shaft.Check the brushes for tight seating.Check the brush for wear and tear.Minimum bristle length = as-new length minus 50 mmReplace the brushes if necessary.		Operator
Supply line hoses and pipeline Visual inspection Check for leaks.		Operator	Customer Service
High-pressure pump(s) Checking for leaks Check pump and line		system for leaks. Notify Customer Service if you lose oil or if there is a leak of more than 10 drops of water per minute.	Operator
		Checking the oil level Target level in the middle of the oil level indicator. Top up with oil if necessary (order no. 6.288-020.0) and inform Customer Service immediately.	Operator
		Check pressure tank If there is increased vibration in the high-pressure pump, the pressure tank is defective. Contact Customer Service.	OperatorCustomer Service
Fresh water tank	Check the float switch	Check the function of the float valve (see "Maintenance work").	Operator
Operating station with display	Cleaning/Care	Wipe the surface with a damp cloth, spray the cloth with a detergent and clean it if heavily soiled	Operator
Panel/glass front system	Cleaning	Spray the surface with an acidic cleaner and clean with a soft pad, then rinse with clean water and remove with a squeegee	Operator

Maintenance plan after 1000 washes

Assembly	Activity	Performed	Target group
Check the running rollers of the side brush rollers	Visual inspection Check the p	play by moving the side brushes.Contact Customer Service in the case of excessive play between the carriage and guide.	OperatorCustomer Service
Screws on the guide rails for the roof brush and roof drier	Re-tighten	Check for tight seating of the screws and tighten if necessary.Tightening torque 25 Nm	OperatorCustomer Service

Monthly maintenance plan after 2000 washes

Assembly	Activity	Rectification	Target group
Maintenance unit	Cleaning the filter	Shut off the compressed air supply and then extend and retract the wheel washing unit in manual mode until the system is depressurised.Check the pressure gauge to ensure that the system is completely depressurised.Unscrew the filter housing, remove the filter insert, clean the filter with compressed air, fit the filter, screw the cover on again.	Operator
Processed water and fresh water dirt trap	Cleaning	Shut off the water supply, unscrew the cover of the dirt trap, remove the filter, flush the filter with water, fit the filter again, screw on the cover.	Operator
Pressure reducer	Cleaning the sieve	See "Maintenance work".	Operator
Roof brush and roof drier	Visual inspection of the drive belts	Check the condition of the drive belts and replace if necessary.	Customer Service
All limit switches	Check the fasteners and clearances4	Check the clearance between the limit switch and switching vane using a feeler gauge.If necessary, adjust the limit switches by adjusting the plastic nuts.Limit switch clearances:∅30 mm = 5.0 mm∅30 mm = 2.0 mmSide brush movement counter∅12 mm = 3.0/ ±0.1 mmRoof brush/drier lifting counter∅12 mm = 3.5/ ±0.1 mm	Customer Service
Washing hall	Cleaning	Spray the surfaces such as floor, walls and tiles with an acidic detergent, allow to take effect, clean off the detergent with a soft pad (white)	Operator

Half-yearly maintenance plan or after 5000 washes

Assembly	Activity	Rectification	Target group
Cables and hoses for:Energy pillar orenergy chain ortrailing cables	Visual inspection Condition of	the hoses and cables.Check the hoses and connecting elements for leaks.	Operator
Side brushes, roof brush, wheel brushes	Basic cleaning Spray the brus	hes with a detergent (pre-cleaner or hall cleaner), allow to act and rinse thoroughly with high-pressure cleaner and warm water at max. 40 °C	Operator

Annual maintenance plan or after 10000 washes

Assembly	Activity	Rectification	Target group
Self-service gantry Check the toothed rack for wear and tear			OperatorCustomer Service
Wheel washing brushes Visual inspection Replace the brushes after approx. 15000 washes.Replacing the wheel washing brushes: Remove the screws inside the brush ring, remove the wheel washing brush, fit the new wheel washing brush and fasten in place with the screws.			OperatorCustomer Service
High-pressure unit Safety check Carry out a safety check according to the guidelines for liquid emitters.			Expert customer service

Maintenance work

Clean the pressure reducer strainer

1. Close the water inlet.
2. Unscrew the cover.

Technical diagram of a pressure regulator assembly with numbered parts for identification

①Cover
②Seal
③ sieve
④Pressure reducer

1. Take out the strainer and rinse it with water.
2. Insert the sieve into the pressure reducer. Ensure that the seals are seated properly.
3. Screw in and tighten the cover.

Check the float switch

1. Check whether water comes out from the overflow opening.

Technical diagram showing exploded and assembled views of a mechanical device with numbered components

①Fresh water tank
② Cover
③Overflow opening
④Float valve
⑤Outlet

1. Remove the fresh water tank cap.
2. Check whether the float valve closes completely when the fresh water is full.

Note

When the float valve is completely closed, no water comes out of the outlet.
4. Replace the cover.

Troubleshooting guide

△WARNING

Risk of injury from machine movements

Switch the system off before performing maintenance and servicing work.

Secure the main switch with a padlock to prevent it from being switched on again.

△WARNING

Risk of injury from pressurised compressed air reservoirs and lines after the system has been switched off

Depressurise the system before performing any work on the system. Check the pressure gauge at the maintenance unit to ensure that the system is depressurised.

△WARNING

Risk of injury from the high-pressure system after the system has been switched off

Depressurise the high-pressure system before performing any work on the system.

Target groups for troubleshooting

Who is permitted to eliminate faults?

Operator

Work labelled with "Operator" may only be performed by instructed persons who are capable of safely operating and maintaining the system.

Qualified electricians

Qualified electricians are persons with professional electrotechnical training and qualifications.

Customer Service

Work labelled with "Customer service" may only be performed by Kärcher customer service technicians or Kärcher-authorised installation technicians.

Fault messages on the display

Note

The faults, causes and remedies are shown in plain text on the display.

Critical fault

SB2 Position not logical

Endpos. In-Out Simultaneous

Check Limit Switches

Inform Technical Service

F0212 31.01.2019 14:35:29

Message 2/2

Eliminate the malfunction according to the message on the display and then acknowledge via the OK button.

Displays on the positioning light

Display Blink		code	Cause Remedy
		Blink-ing al-ternatel y	Manual mode ac-tive	Message
		lights up	Washing is running	Message
		lights up	Washing stopped	Message
		Blink-ing al-ternatel y	Error ac-tive	Correct the error
		Blink-ing briefly	Emergen-cy-off ac-tive	Determine the cause and unlock the emergency-off button
		lights up	Move in-to posi-tion	Drive the vehicle into position
		lights up	Stop posi-tioning	Stop the vehicle

Display Blink		code	Cause Remedy
		lights up	Reverse the positioning	Reverse the vehicle
	↑ STOP ↓	Blinking	Washing finished	Drive the vehicle out forwards
	↑ STOP ↓	Blinking	Washing finished	Drive the vehicle out backwards

Faults that are not displayed

Fault	Cause	Rectification	Person responsible
Inadequate cleaning efficiency	No cleaning agent or insufficient cleaning agentNo air pressure or insufficient air pressure in the supply lineWorn brushes	Check the cleaning agent filling level and refill if necessary, vent the dosing pump.Check the air pressure and adjust if necessary (0.6 MPa (6 bar) at the maintenance unit pressure gauge).Clean the cleaning agent intake filter, check the cleaning agent pipes for damage.Check the brushes and replace if necessary.	Operator
High-pressure pump does not reach pressure	Suction-side pipeline system leaking.Water shortage	Check the screw connections and hos-es.Eliminate water shortage.	Operator, Customer Service
The pressure gauge pointer of the high-pressure pump vibrates strongly	Pump sucking airPressure tank defective	Check suction line.Replace pressure tank.	Customer Service
The high-pressure pump safety valve opens	Clogged washing bay nozzles	Check, clean, replace nozzles.	Operator
	Hose or high-pressure valves clogged	Remove clog. Customer Service
Too little water or no water coming out of the nozzles	Dirt trap cloggedInsufficient water pressureNozzle cloggedAir in the centrifugal pumpSolenoid valve or supply line clogged	Clean the dirt trapCheck the water supply pressure and pumpsClean the nozzles with compressed airVenting the centrifugal pump by loosening the bleed screwCheck the solenoid valves and supply lines (water and electricity) and repair if necessary	Operator
Water continues coming out of the nozzles after washing	Dirty solenoid valve	Clean the solenoid valves	Customer Service
Inadequate drying Too little or too much drying aidIncorrect drying aidNo air pressure or inadequate air pressure	Increase or reduce the dosageCheck the cleaning agent filling levelClean the intake filterVent the dosing pumpUse original drying aid from KärcherCheck that the drying blower is working correctly	Increase or reduce the dosageCheck the cleaning agent filling levelClean the intake filterVent the dosing pumpUse original drying aid from KärcherCheck that the drying blower is working correctly	Operator
The wheel washing brush does not rotate	The motor circuit breaker in the control cabinet has triggeredContact pressure too high	Check the motor circuit breaker in the control cabinetReduce the contact pressure at the wheel wash pressure reducer	Operator
The wheel washing brush extends slowly or not at all	No air pressure or inadequate air pressure	Check the air pressure and adjust if necessaryIncrease the contact pressure at the wheel wash pressure reducer	Operator, Customer Service
The wheel washing brush extends at the wrong position	Dirty light sensors	Clean the light sensors and check the settings if necessary	Operator
The brushes become dirty quickly	Shampoo dosage too low	Adjust the shampoo dosageCheck the water volume and adjust if necessary	Operator
The undercarriage wash nozzle pipes pivot too slowly/too quickly or not at all	No air pressure or inadequate air pressurePivoting unit heavily soiledChokes incorrectly adjusted	Check the air pressure in the supply line and adjust if necessaryClean the pivoting unitRe-adjust the chokes	Operator, Customer Service
The system cannot be switched on	Power supply fault	Ensure a fault-free power supply as specified in the connection values	Operator, qualified electrician

Venting the centrifugal pump

1. Loosen the bleed screw.

Technical diagram of a pump system with labeled components and an inset view showing internal components.

①Centrifugal pump:

② Bleed screw

1. If water comes out, screw the bleed screw in again.

Warranty

The warranty conditions issued by our relevant sales company apply in all countries. We shall remedy possible malfunctions on your appliance within the warranty period free of cost, provided that a material or manufacturing defect is the cause. In a warranty case, please contact your dealer (with the purchase receipt) or the next authorised customer service site.

(See overleaf for the address)

Technical data

		CW 3 / CW 5(CWB 3/1)	CW 3 / CW 5(CWB 3/2)	CW 3 / CW 5(CWB 3/3)
Plant dimensions
Washing height mm 2100, 2200, 2300 2400, 2500, 2600 2700, 2800, 2900
Frame height mm 2900 3200 3500
Total height mm 2930, 3030, 3130 3230, 3330, 3430 3530, 3630, 3730
Frame width mm 3500 3500 3500
Total width of side brushes mm 4040 4040 4040
Total width of splash guard mm 4060 4060 4060
Frame depth/depth with rotating brushes	mm	1600 / 2170	1600 / 2170	1600 / 2170
Total length of short hall	mm 2070 2070 2070
System width at mirror height	mm 2450 2450 2450
System width in the wheel wash region	mm 2100 2100 2100
Track width of guide rails	mm	2550, 2700, 2800	2550, 2700, 2800	2550, 2700, 2800
Hall width with safety clearance	mm 4500 4500 4500
Washing brushes
Side brush diameter	mm 975	975	975
Side brush rotary speed	1/min	107	107	107
Roof brush diameter	mm 975	975	975
Roof brush rotary speed	1/min	127	127	127
Portal speed	m/min	0 - 24	0 - 24	0 - 24
Electrical connection
Mains voltage	V	400	400	400
Frequency	Hz	50	50	50
Power rating	kW	10-16	10-16	10-16
Controller maximum supply fuse	A	35-50	35-50	35-50
Water connection
Nominal width	Inches	1	1	1
Flow pressure as per DIN 1988 (at 100 l/min)	MPa	0,4 - 0,6	0,4 - 0,6	0,4 - 0,6
Max. temperature	°C	50	50	50
Compressed air connection
Nominal width	Inches	1/2	1/2	1/2
Pressure	MPa	0,6 - 0,8	0,6 - 0,8	0,6 - 0,8
Consumption/washing (without frost protection device, pro-gram-dependent at a vehicle length of 4.5 m)	I	50	50	50
Consumption with without frost protection, approx.	I	700	700	700
Determined values in acc. with EN 60335-2-79
Sound level, washing process with drying	dB(A)	87	87	87
Sound level, drying mode only	dB(A)	91	91	91
Sound level, high pressure module	dB(A)	86	86	86
Sound power, washing process with drying	dB(A)	101	101	101
Sound power, drying mode only	dB(A)	105	105	105
Sound power, high-pressure module	dB(A)	101	101	101
Uncertainty	dB(A)	3	3	3

Subject to technical modifications.

Water and detergent consumption

The water consumption depends on the vehicle length, system equipment and washing program.

The specified values are by way of example for the consumption per vehicle wash.

Note

Boundary conditions:

• Vehicle length 4.5 m

Declaration of Conformity

EU Declaration of Conformity

We hereby declare that the machine described below complies with the relevant basic safety and health requirements in the EU Directives, both in its basic design and construction as well as in the version placed in circulation by us. This declaration is invalidated by any changes made to the machine that are not approved by us.

Product: Washing bay

Type: 1.534-xxx

Currently applicable EU Directives

2006/42/EC (+2009/127/EC)

2014/30/EU

2009/125/EC + 2009/1781

Harmonised standards used

EN ISO 12100

EN 17281

EN 60204-1

EN 61000-6-2: 2005 + AC: 2005

EN 61000-6-4: 2007 + A1: 2001

The signatories act on behalf of and with the authority of the company management.

H. Jenner

Chairman of the Board of Management

S. Reiser

Manager Regulatory Affairs & Certification

Documentation supervisor:

S. Reiser

Alfred Kärcher SE & Co. KG

Alfred-Kärcher-Str. 28 - 40

71364 Winnenden (Germany)

Ph.: [phone]

Fax: [phone]

Winnenden, 2022/11/01

Declaration of Conformity (UK)

We hereby declare that the product described below complies with the relevant provisions of the following UK Regulations, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the product is modified without our prior approval.

Product: Washing bay

Type: 1.534-xxx

Currently applicable UK Regulations

S.I. 2008/1597 (as amended)

S.I. 2016/1091 (as amended)

2009/125/EC + 2009/1781

Harmonised standards used

EN ISO 12100

EN 17281

EN 60204-1

EN 61000-6-2: 2005 + AC: 2005

EN 61000-6-4: 2007 + A1: 2001

The signatories act on behalf of and with the authority of the company management.

H. Jenner

Chairman of the Board of Management

S. Reiser

Director Regulatory Affairs & Certification

Documentation supervisor:

S. Reiser

Alfred Kärcher SE & Co. KG

Alfred-Kärcher-Str. 28 - 40

71364 Winnenden (Germany)

Ph.: [phone]

Fax: [phone]

Winnenden, 2022/11/01

Contenu

Technical diagram of an industrial control room with numbered components and close-up insets of equipment

①Colonne 1

Diagram of a car cleaning or snow-making machine with numbered components and labeled parts, showing structural components and assembly.

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

A2 = eau industrielle, shampoing

B1 = eau industrielle, shampoing

B2 = mousse, insectes, basique intense

C1 = eau industrielle, shampoing

C2 = eau du robinet, CTH, cire

C3 = polissage

G = prévaporiser les jantes

H4 = buses haute pression toit

Lavage mousse

Diagram of an electrical control cabinet with labeled components including switches, a red socket, and warning labels

Installation reverse-osmose

Electrical control panel with numbered components and labeled terminals, including thermometers and meters

Diagnostic maintenance

① ↑ ② STOP ↓ ③

①Avancer

②Stopper, position correcte

③ Reculer

Two abstract geometric shapes: a red dot with bidirectional arrows and a gray car outline (no text or symbols)

3D diagram of a white plastic container with a black cap and threaded spring, labeled with parts 1 and 2 (no text or symbols on the main components)

Technical diagram of an industrial control room with numbered components and labeled parts, including a STOP unit and internal wiring.

Exterior view of a car with snow-covered roof and robotic arm, showing internal components and assembly (no text or symbols visible)

Close-up of a metal pipe joint with two circular components, no visible text or symbols

Close-up of concrete structural beams and a small circular component with two rings, no visible text or symbols

Close-up of a metallic industrial control box with a circular eye and three screws, mounted on a wall (no visible text or symbols)

Three industrial pipe fittings with brass and metallic components, no visible text or symbols

④ ③

Technical diagram of a mechanical device with numbered parts and exploded views, including a cylindrical component and stacked storage unit.

Technical diagram of a pressure regulator assembly with labeled parts including valve, fittings, and adjustment knobs

Technical diagram showing exploded and assembled views of a mechanical device with numbered components

Technical diagram of a vertical pump assembly with labeled components and an inset view showing internal components.

Garantie

2006/42/CE (+2009/127/CE)

2014/30/UE

2009/125/CE + 2009/1781

Chairman of the Board of Management

S. Reiser

Manager Regulatory Affairs & Certification

71364 Winnenden (Germany)

Technical diagram of an industrial control unit with numbered components and close-up views of internal wiring and equipment.

Diagram of a car cleaning or snow-making machine with numbered components and labeled parts, showing structural components and assembly.

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

Diagram of an electrical control cabinet with labeled components including switches, a red switch, and warning labels

Electrical control panel with numbered components and labeled terminals, showing various analog meters and wiring connections.

①Pompa dosatrice
②Pompa dosatrice shampoo
③Pompa dosatrice schiuma

S.I.2 finecorsa illogico

press. aria, controllare

meccanica, pos. base (tasto blu)

E5017 31.01.2019 14:24:48

Messaggio 2/2

① ↑ ② STOP ↓ ③

Five gray square buttons arranged in a cross pattern: two left-pointing arrows, one with a sunburst icon, and two right-pointing arrows (no text or symbols)

Asciug

Spazzola ru.

3D rendering of a white plastic container with a black cap and threaded spring, labeled with parts 1 and 2 (no text or symbols on the main subject)

Technical diagram of an industrial control room with numbered components and labeled parts, including a stop unit and wiring.

Diagram of a car cleaning or maintenance system with numbered components and close-ups of cleaning equipment, including brooms, hoses, and sensors.

Close-up of a metal panel with two circular components and a textured surface (no visible text or symbols)

Close-up of a concrete beam with two circular holes and a labeled component (②), no readable text or symbols present.

Close-up of a metallic industrial control box with a circular dial and four screws, mounted on a wall (no visible text or symbols)

Three industrial pipe fittings with brass and metallic components, labeled 'WASSER' (no additional text or symbols visible)

④ ③

Technical diagram of industrial machinery with numbered components and exploded views

Technical diagram of a pressure regulator assembly with labeled parts including valve, fittings, and adjustment knobs

Technical diagram showing labeled components of a mechanical device, including parts numbered 1 to 5.

Technical diagram of a vertical pump assembly with labeled components and an inset view showing internal components.

Chairman of the Board of Management

S. Reiser

Manager Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

Winnenden, 01/11/2022

Inhoud

Technical diagram of an industrial control room with numbered components and close-up insets showing internal wiring and equipment.

Diagram of a car cleaning or dust removal system with numbered components and labeled parts, showing structural components and assembly.

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

A1 = schoon water, chemische drooghulp (CTH), was

A2 = industriewater, shampoo

B1 = industriewater, shampoo

C1 = industriewater, shampoo

C2 = schoon water, CTH, was

C3 = polijsten

Diagram of an electrical control cabinet with labeled components including switches, a red switch, and warning labels.

①Voedingsverdeler

Electrical control panel with numbered components and labeled switches, wires, and meters

1 2 3 3 in

Installatie in storing

Toets home

① ↑ STOP ② ↓ ③

Five directional arrows arranged in a cross pattern, no text or symbols present

3D diagram of a white plastic container with a black cap and threaded screw, labeled with parts 1 and 2 (no text or symbols on the main components)

Langdurig stilleggen

Technical diagram of an industrial control room with numbered components and labeled parts, including a stop unit and electrical equipment.

Diagram of a car cleaning or maintenance system with numbered components and close-ups of cleaning equipment, including brooms, hoses, and sensors.

Close-up of a metal pipe joint with two bolts and a circular component, no visible text or symbols

Close-up of a concrete beam supported by two metal plates with circular holes, no visible text or symbols

Close-up of a metallic industrial sensor or camera unit mounted on a wall, with a numbered label pointing to the component (no visible text or symbols)

Three cylindrical industrial components with metallic and beige fittings, displayed against a plain background (no visible text or symbols)

④ ③

Technical diagram of a mechanical device with numbered parts and exploded views, including a cylindrical component and stacked storage unit.

①Hogedrukpomp
②Oliepeilindicator
③Accumulator
④Drukregelaar
⑤Verswaterreservoir

Technical diagram of a pressure regulator with labeled parts including valve, fittings, and adjustment knobs

Technical diagram showing exploded and assembled views of a mechanical device with numbered components

①Verswaterreservoir
②Deksel
③Overloopopening
④Vlotterafsluiter
⑤Uitloop

Technical diagram of a vertical pump assembly with labeled components and an inset view showing internal structure.

①Centrifugaalpomp

H. Jenner
Chairman of the Board of Management

S. Reiser
Manager Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

Winnenden, 2022/11/01

Technical diagram of an industrial control room with numbered components and wiring, including a stop unit and internal electronics assembly.

Diagram of a car cleaning or snow-making machine with numbered components and labeled parts, showing structural components and assembly.

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

A1 = agua fresca, agente secador químico (ASQ), cera

A2 = agua tratada, champú

Interruptor principal

Electrical control panel with numbered components and labeled terminals, including meters and switches

① ↑ ② STOP ↓ ③

Diagram showing a red dot with bidirectional arrows pointing up and down, next to a gray car silhouette (no text or symbols)

3D rendering of a white plastic container with a black cap and threaded screw, labeled with parts 1 and 2 (no text or symbols on the main subject)

Technical diagram of an industrial control room with numbered components and labeled parts, including a stop unit and wiring.

Diagram of a car cleaning or maintenance system with numbered components and close-ups of mechanical components, including spray and wheel assembly.

Close-up of a metal pipe joint with two circular components, no visible text or symbols

Close-up of a concrete beam with two circular holes and a labeled component (②), no readable text or symbols present.

Close-up of a metallic industrial control box with a central dial and four screws, mounted on a vertical surface (no visible text or symbols)

Three industrial pipe fittings with metallic and brass components, mounted on a wall (no visible text or symbols)

④ ③

Technical diagram of industrial machinery with numbered components and exploded views

Technical diagram of a pressure regulator with labeled parts including valve, hose, and adjustment knobs

Technical diagram showing labeled components of a mechanical device with numbered parts 1 to 5

Technical diagram of a mechanical device with numbered components, likely for assembly or maintenance instructions.

Technical diagram of a vertical pump assembly with labeled components and an inset view showing internal components.

2006/42/CE (+2009/127/CE)

2014/30/UE

2009/125/CE + 2009/1781

Chairman of the Board of Management

S. Reiser
Manager Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

Winnenden, 01/11/2022

Indice

Technical diagram of an industrial control room with numbered components and close-up insets of equipment

Diagram of a car cleaning or snow-making machine with numbered components and labeled parts, showing structural components and assembly.

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

③ Interruptor principal, ver Interruptor principal

Interruptor principal

Electrical control panel with numbered components and labeled buttons, likely for industrial equipment or measurement setup

① Bomba de dosagem

Verificar interruptor final

① ↑ ② STOP ↓ ③

3D rendering of a white plastic container with a black cap and threaded screw, labeled with parts 1 and 2 (no text or symbols on the main subject)

Technical diagram of an industrial control room with numbered components and labeled parts, including a stop unit and wiring.

Diagram of a car cleaning or maintenance system with numbered components and close-ups of mechanical components, including brooms, hoses, and sensors.

Close-up of a metal pipe joint with two circular components, no visible text or symbols

Close-up of concrete structural beams and circular components, no visible text or symbols

Close-up of a metallic industrial control box with a circular eye and three screws, mounted on a wall (no visible text or symbols)

Three industrial pipe fittings with brass and metallic components, no visible text or symbols

④ ③

Technical diagram of industrial machinery with numbered components and exploded views

Technical diagram of a pressure regulator assembly with numbered parts for identification

Technical diagram showing exploded and assembled views of a mechanical device with numbered components

Verificar interruptor final

Technical diagram of a vertical pump assembly with labeled components and an inset view showing internal structure.

2006/42/CE (+2009/127/CE)

2014/30/UE

2009/125/CE + 2009/1781

Chairman of the Board of Management

S. Reiser

Manager Regulatory Affairs & Certification

Winnenden, 2022/11/01

Indhold

Technical diagram of an industrial control room with numbered components and close-up views of internal electronics.

Diagram of a car cleaning or snow-making machine with numbered components and labeled parts, showing structural components and assembly.

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

Electrical control panel with numbered components and labeled buttons for signal or measurement

①Doseringspumpe
②Doseringspumpe shampoo
③Doseringspumpe skum
④Doseringspumpe voks 1
⑤Doseringspumpe forrensning (insekter)
⑥Doseringspumpe voks 2
⑦Doseringspumpe fælgrens (fælgskum)
⑧Doseringspumpe polering

3D rendering of a white plastic container with a black cap and threaded screw, labeled with parts 1 and 2 (no text or symbols on the main subject)

Technical diagram of an industrial control room with numbered components and labeled parts, including a stop unit and wiring.

Technical diagram of a car cleaning or maintenance system with numbered components and close-ups of mechanical components.

Close-up of a metal pipe joint with two circular components, no visible text or symbols

Close-up of concrete structural beams and circular components, no visible text or symbols

Close-up of a metallic industrial control box with a circular eye and three screws, mounted on a wall (no visible text or symbols)

Three industrial pipe fittings with brass and metallic components, no visible text or symbols

④ ③

Technical diagram of industrial machinery with numbered components and exploded views

Technical diagram of a pressure regulator with labeled parts including valve, fittings, and adjustment knobs

Technical diagram showing exploded and assembled views of a mechanical device with numbered components

①Rentvandstank

Technical diagram of a pump system with labeled components and an inset view showing internal components.

①Centrifugalpumpe

②Udluftningsskrue

2006/42/EF (+2009/127/EF)

2014/30/EU

2009/125/EF + 2009/1781

Chairman of the Board of Management

S. Reiser

Manager Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tlf.: [phone]

Fax: [phone]

Winnenden, 2022/11/01

Indhold

Generelle merknader 188

Miljøvern 188

Technical diagram of an industrial control room with numbered components and close-up insets showing internal wiring and equipment.

Diagram of a car cleaning or snow-making machine with numbered components and labeled parts in Chinese

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

Electrical control panel with numbered components and labeled terminals, showing various switches, relays, and wiring connections.

Grunnstilling (blå tast)

E5017 31.01.2019 14:24:48

Melding 2/2

30.64.2018 10:07 d2 Test Plan Service EventorLungen Algorithmize https ① ②

① ↑ ② STOP ↓ ③

3D rendering of a white plastic container with a black cap and threaded spring, labeled with parts 1 and 2 (no text or symbols on the main subject)

①10 liters påfyllingskanne

②Utløpsrør

Technical diagram of an industrial control room with numbered components and labeled parts, including a stop unit and wiring.

Diagram of a car cleaning or maintenance system with numbered components and close-ups of mechanical components, including brooms, hoses, and sensors.

Close-up of a metal pipe joint with two circular components, no visible text or symbols

Close-up of concrete structural beams and a small circular component with two rings, no visible text or symbols

Close-up of a metallic industrial control box with a circular eye and three screws, mounted on a wall (no visible text or symbols)

Three industrial pipe fittings with brass and metallic components, no visible text or symbols

④ ③

Technical diagram of industrial machinery with numbered components and exploded views

Technical diagram of a pressure regulator with labeled parts including valve, fittings, and adjustment knobs

①Deksel
②Pakning
③Sil
④Trykkforminsker

1. Ta ut silen og skyll den med vann.
2. Sett silen inn i trykkforminskeren. Forsikre deg om at tetningene sitter korrekt.
3. Skru på dekselet og stram det.

Technical diagram showing exploded and assembled views of a mechanical device with numbered components

endebryter, informer service

F0212 31.01.2019 14:35:29

Melding

2/2

Technical diagram of a pump system with labeled components and an inset view showing internal components.

①Sentrifugalpumpe

②Lufteskrue

2006/42/EF (+2009/127/EF)

2014/30/EU

2009/125/EF + 2009/1781

Anvendte harmoniserte standarder

EN ISO 12100

EN 17281

EN 60204-1

EN 61000-6-2: 2005 + AC: 2005

EN 61000-6-4: 2007 + A1: 2001

Chairman of the Board of Management

S. Reiser

Manager Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tlf.: [phone]

Winnenden, 2022/11/01

Innehåll

Allmän information 210

Miljöskydd 210

Technical diagram of an industrial control room with numbered components and close-up insets showing internal wiring and equipment.

Diagram of a car cleaning or snow-making machine with numbered components and labeled parts in Chinese

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

Electrical control panel with numbered components and labeled buttons for signal or measurement

①Doseringspump
②Doseringspump schampo
③Doseringspump skum
④Doseringspump vax 1
⑤Doseringspump förrengöring (insekter)
⑥Doseringspump vax 2
⑦Doseringspump fälgrengöring (fälgskum)
⑧Doseringspump polering

FLOORCHER 3 in

① ↑ ② STOP ↓ ③

①Kör framåt

②Stanna, korrekt position

③Kör bakåt

Diagram showing a red dot above a gray vehicle silhouette with arrows indicating direction (no text or symbols)

3D rendering of a white plastic container with a black handle and threaded screw, labeled with parts 1 and 2 (no text or symbols on the main subject)

①10 liters påfyllnadstank

②Utloppsrör

Technical diagram of an industrial control room with numbered components and labeled parts, including a stop unit and wiring.

Diagram of a car cleaning or maintenance system with numbered components and close-ups of mechanical components, including brooms, hoses, and sensors.

Close-up of a metal pipe joint with two circular components, no visible text or symbols

Close-up of concrete structural beams and a small circular component with two rings, no visible text or symbols

Close-up of a metallic industrial control box with a circular eye and three screws, mounted on a wall (no visible text or symbols)

Three industrial pipe fittings with brass and metallic components, no visible text or symbols

④ ③

Technical diagram of industrial machinery with numbered components and exploded views

①Högtryckspump

②Indikator oljenivå

③Tryckackumulator

Technical diagram of a pressure regulator with labeled parts including valve, fittings, and adjustment knobs

Technical diagram showing exploded and assembled views of a mechanical device with numbered components

①Färskvattentank

Technical diagram of a vertical pump assembly with labeled components and an inset view showing internal components.

①Kretspump

②Avluftningsskruv

Chairman of the Board of Management

S. Reiser

Manager Regulatory Affairs & Certification

D-71364 Winnenden (Germany)

Tfn: [phone]

Fax: [phone]

Winnenden, 01.11.2022

Sisältö

Technical diagram of an industrial control unit with numbered components and close-up views of internal wiring and equipment.

Diagram of a car cleaning or snow-making machine with numbered components and labeled parts, showing structural components and assembly.

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

Electrical control panel with numbered components and labeled terminals such as 120kV, 120kΩ, and 25kW.

① ↑ STOP ② ↓ ③

3D rendering of a white plastic container with a black cap and threaded screw, labeled with parts 1 and 2 (no text or symbols on the main subject)

Technical diagram of an industrial control room with numbered components and labeled parts, including a stop unit and internal electronics.

Diagram of a car cleaning or maintenance system with numbered components and close-ups of mechanical components, including brooms, hoses, and sensors.

Close-up of a metal pipe joint with two circular components, no visible text or symbols

Close-up of concrete structural beams and a small circular component with two rings, no visible text or symbols

Close-up of a metallic industrial control box with a circular eye and three screws, mounted on a wall (no visible text or symbols)

Three industrial pipe fittings with brass and metallic components, no visible text or symbols

④ ③

Technical diagram of a pressure regulator assembly with labeled parts including valve, fittings, and adjustment knobs.

①Kansi
②Tiiviste
③Seula
④Paineenalennin

Technical diagram showing exploded and assembled views of a mechanical device with numbered components

Technical diagram of a pump system with labeled components and an inset view showing internal components.

①Keskipakopumppu

② Ilmausruuvi

Chairman of the Board of Management

S. Reiser

Manager Regulatory Affairs & Certification

71364 Winnenden (Germany)

Puh.: [phone]

Technical diagram of an industrial control unit with numbered components and internal wiring, including a stop unit and close-up insets of electrical equipment.

①Στήλη 1

Diagram of a car cleaning or snow-making machine with numbered components and labeled parts, showing structural components and assembly.

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

Diagram of an electrical control cabinet with labeled components including switches, a red switch, and warning labels

Electrical control panel with numbered components and labeled terminals, showing wiring and switches

① ↑ ② STOP ↓ ③

3D illustration of a white plastic container with a black cap and threaded spring, labeled with parts 1 and 2 (no text or symbols on the main subject)

Technical diagram of an industrial control room with numbered components and labeled parts, including a stop unit and internal wiring.

Technical diagram of a car cleaning or maintenance system with numbered components and close-ups of mechanical components.

Close-up of a metal pipe joint with two circular components, no visible text or symbols

Close-up of concrete structural beams and a small circular component with two rings, no visible text or symbols

Close-up of a metallic industrial control box with a circular dial and three screws, mounted on a metal frame (no visible text or symbols)

Three industrial pipe fittings with brass and metallic components, no visible text or symbols

④ ③

Technical diagram of industrial machinery with numbered components and exploded views

Technical diagram of a pressure regulator assembly with labeled parts including valve, hose, and adjustment knobs

Technical diagram showing exploded and assembled views of a mechanical device with numbered components

Technical diagram of a vertical pump assembly with labeled components and an inset view showing internal components.

Εγγύηση

Chairman of the Board of Management

S. Reiser

Manager Regulatory Affairs & Certification

71364 Winnenden (Germany)

Tηλ.: [phone]

Φαξ: [phone]

Winnenden, 2022/11/01

Содержание

Общие указания 279

Technical diagram of an industrial control room with numbered components and close-up insets of equipment

Diagram of a car cleaning or dust removal system with numbered components and structural details

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

Diagram of an electrical control cabinet with labeled components including switches, buttons, and a warning label.

Electrical control panel with numbered components and labeled buttons, likely for industrial equipment or measurement setup

① ↑ ② STOP ↓ ③

Diagram showing bidirectional arrow and vehicle silhouette (no text or symbols)

3D rendering of a white plastic container with a black cap and threaded spring, labeled with parts 1 and 2 (no text or symbols on the main subject)

Technical diagram of an industrial control room with numbered components and labeled parts, including a stop unit and wiring.

Diagram of a car cleaning or maintenance system with numbered components and close-ups of cleaning equipment, including brooms, hoses, and sensors.

Close-up of a metal pipe joint with two circular components, no visible text or symbols

Close-up of concrete structural beams and a small circular component with two rings, no visible text or symbols

Close-up of a metallic industrial control box with a circular dial and three screws, mounted on a metal frame (no visible text or symbols)

Three industrial pipe fittings with brass and metallic components, no visible text or symbols

④ ③

Technical diagram of a mechanical device with numbered parts and exploded views, including a cylindrical component and stacked storage unit.

Technical diagram of a pressure regulator assembly with labeled parts including valve, hose, and adjustment knobs

Technical diagram showing labeled components of a mechanical device with numbered parts 1 to 5

Technical diagram of a mechanical device with numbered components, likely for assembly or maintenance instructions.

Technical diagram of a vertical pump assembly with labeled components and an inset view showing internal components.

Chairman of the Board of Management

S. Reiser

Manager Regulatory Affairs & Certification

71364 Winnenden (Germany)

Тел.: [phone]

Факс: [phone]

Technical diagram of an industrial control room with numbered components and close-up insets showing internal wiring and equipment.

Diagram of a car cleaning or snow-making machine with numbered components and labeled parts, showing structural components and assembly.

C3 C2 C1 H4 B2 B1 H3 L K G H2 A2 A1 A3

Diagram of an electrical control cabinet with labeled components including switches, a red switch, and warning labels

①Elosztó

Electrical control panel with numbered components and labeled buttons, likely for industrial monitoring or wiring setup

FLOCHER 3 l/h

① ② STOP ③

Diagram showing bidirectional arrows and a vehicle silhouette with four wheels (no text or symbols)

3D rendering of a white plastic container with a black cap and threaded spring, labeled with parts 1 and 2 (no text or symbols on the main subject)

Technical diagram of an industrial control room with numbered components and labeled parts, including a stop unit and electrical equipment.

Diagram of a car cleaning or maintenance system with numbered components and close-ups of mechanical components, including brooms, hoses, and sensors.

Technical diagram of a mechanical device with numbered parts and exploded views, including a cylindrical component and stacked storage unit.

Technical diagram of a pressure regulator assembly with numbered parts for identification

Technical diagram showing exploded and assembled views of a mechanical device with numbered components

Technical diagram of a pump system with labeled components and an inset view showing internal components.

Chairman of the Board of Management

S. Reiser

Manager Regulatory Affairs & Certification

Winnenden, 2022/11/01

Black silhouette of a hand giving a thumbs-up gesture (no text or symbols)

THANK YOU!

MERCI! DANKE! iGRACIAS!

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www.kaercher.com/welcome

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www.kaercher.com/dealersearch

Alfred Kärcher SE & Co. KG

Alfred-Kärcher-Str. 28-40

71364 Winnenden (Germany)

Tel.: [phone]

Fax: [phone]

QR code image with a central logo, likely linking to a digital resource or website.